Micro-channel aluminum flat pipe extrusion forming die

By setting a cutting ring or cutting disc at the through hole of the upper die of the microchannel aluminum flat tube extrusion die, the problem of high energy consumption when the aluminum column passes through the die is solved, and energy saving effect is achieved.

CN224058387UActive Publication Date: 2026-03-31NAISHITUO ALUMINUM (ZHENJIANG) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In existing microchannel aluminum flat tube extrusion molds, a large amount of kinetic energy is required when the aluminum column passes through the through hole of the upper mold, resulting in high energy consumption.

Method used

A cutting ring or cutting disc is installed at the through hole of the upper mold. The aluminum column is pre-cut by the cutting part, making it easier to pass through the through hole and reducing the power requirement.

Benefits of technology

By pre-cutting, the power requirement for the aluminum column to pass through the mold is reduced, thus achieving energy-saving effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a micro-channel aluminum flat tube extrusion forming die which comprises an upper die and a lower die matched with the upper die to complete aluminum flat tube extrusion forming, a first through hole is formed in the upper die, a cutting piece is integrally arranged on the upper die, the cutting piece is arranged on the outer side of one end of the first through hole, a second through hole is formed in the upper die, and the cutting piece is arranged on the outer side of the other end of the first through hole. A second through hole is formed in the upper die, an upper die core is inserted into the second through hole and fixed to the upper die through a bolt, a lower die core is inserted into the lower die, an aluminum flat pipe penetrating through hole is formed in the lower die core, and the lower die and the lower die core are fixed through a bolt. The cutting ring or the cutting piece composed of the multiple cutting pieces is arranged in the first through hole of the upper die, and before the aluminum column penetrates through the first through hole in the upper die, the aluminum column is cut by the cutting piece, so that the aluminum column can be better.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum flat tube mold technology, specifically to a microchannel aluminum flat tube extrusion molding mold. Background Technology

[0002] Utility model patent CN222568840U discloses a microchannel aluminum alloy flat tube extrusion die, including an upper die and a lower die, which are connected by a connecting component. The upper die has a rectangular mounting hole, and a mounting block is inserted into the mounting hole. A punch core is fixedly installed on the end of the mounting block near the lower die, and the mounting block is provided with a locking component for locking itself. The lower die has a cylindrical groove at the end away from the upper die, and a concave die core is inserted into the cylindrical groove. Multiple limiting grooves are formed on the inner wall of the cylindrical groove, and limiting blocks are inserted into each of the multiple limiting grooves. The multiple limiting blocks are fixedly connected to the concave die core, and insertion holes are formed on the surface of each of the multiple limiting blocks. Threaded holes are formed on the inner wall of the limiting groove, and screws are inserted into the insertion holes, with one end inserted into the threaded hole. The mounting holes have positioning grooves on both sides of their inner walls. The mounting blocks have symmetrically shaped L-shaped holes on their upper surfaces. The locking assembly includes two L-shaped positioning blocks that slide within the two L-shaped holes and two telescopic springs fixedly mounted on the two positioning blocks. The ends of the telescopic springs furthest from the positioning blocks are fixedly connected to the inner walls of the positioning grooves, and one end of each positioning block is inserted into the positioning groove. The upper mold has symmetrically shaped connecting holes. The connecting assembly includes two vertically fixed connecting rods on the lower mold and two nuts. The two connecting rods are inserted into the two connecting holes, and one end of each connecting rod is threaded. The two nuts are threaded onto the two connecting rods. A cooling sleeve is fixedly mounted on the concave mold core, and a cooling assembly is located inside the cooling sleeve. The cooling assembly includes two gas nozzles symmetrically fixedly mounted on the inner walls of the cooling sleeve and two nitrogen delivery pipes. One end of each nitrogen delivery pipe is connected to one of the two gas nozzles. A mold pad is fixedly mounted on the side of the upper mold closest to the lower mold.

[0003] The above-mentioned patents have the following shortcomings:

[0004] When the aluminum column is forced through the through hole of the upper mold, the solid aluminum column needs a lot of kinetic energy to pass through the through hole, which results in a large energy consumption during the extrusion molding process of the aluminum column through the mold. Utility Model Content

[0005] In view of the problems existing in the current microchannel aluminum flat tube extrusion molding die, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a microchannel aluminum flat tube extrusion molding die, which solves the problem that when the aluminum column passes through the through hole of the upper die, the solid aluminum column has to be forced through the through hole, which requires a lot of kinetic energy to pass through, resulting in high energy consumption during the extrusion molding process of the aluminum column through the die.

[0007] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0008] A microchannel aluminum flat tube extrusion molding die includes an upper die and a lower die that cooperates with the upper die to complete the extrusion molding of the aluminum flat tube. The upper die has a first through hole and an integral cutting component, which is located on the outer side of one end of the first through hole.

[0009] As a preferred embodiment of the microchannel aluminum flat tube extrusion molding die of this utility model, the upper die is provided with a second through hole, and an upper die core is inserted into the second through hole. The upper die core is fixed to the upper die by bolts.

[0010] As a preferred embodiment of the microchannel aluminum flat tube extrusion molding die of this utility model, wherein: a lower die core is inserted into the lower die, the lower die core has an aluminum flat tube through hole, and the lower die and the lower die core are fixed together by bolts.

[0011] As a preferred embodiment of the microchannel aluminum flat tube extrusion molding die of this utility model, the lower die has an embedding notch on its inner wall, and the lower die core has an integrally formed embedding block on its outer wall. The embedding block is embedded in the embedding notch, and the embedding block has a first internal thread hole. The lower die has an internal thread hole that corresponds to and matches the first internal thread hole. The embedding block and the lower die are fixed together by bolts.

[0012] As a preferred embodiment of the microchannel aluminum flat tube extrusion molding die of this utility model, the lower die is welded with a guide post, the upper die is provided with a guide through hole, and the guide post passes through the through hole.

[0013] In a preferred embodiment of the microchannel aluminum flat tube extrusion molding die of this utility model, the cutting element is configured as a cutting ring.

[0014] In a preferred embodiment of the microchannel aluminum flat tube extrusion molding die of this utility model, the cutting component is configured as a plurality of cutting blades.

[0015] Compared with existing technologies:

[0016] By setting a cutting ring or a cutting element consisting of multiple cutting blades in the first through hole of the upper mold, the aluminum column is cut by the cutting element before it passes through the first through hole of the upper mold, so that the aluminum column can pass through the first through hole more easily, thus requiring less force to pass through the first through hole and thus saving more energy. Attached Figure Description

[0017] Figure 1 This is a structural schematic diagram of Embodiment 1 of the present utility model;

[0018] Figure 2 This is a schematic diagram of the upper mold after it has been rotated 180 degrees according to Embodiment 1 of this utility model;

[0019] Figure 3 Provided for Embodiment 1 of this utility model Figure 2 A bottom view;

[0020] Figure 4 This is a schematic diagram of the upper mold after being rotated 180 degrees, as provided in Embodiment 2 of this utility model;

[0021] Figure 5 Provided for Embodiment 2 of this utility model Figure 4 A bottom view.

[0022] In the figure: 1. Upper mold, 2. Upper mold core, 3. First through hole, 4. Guide through hole, 5. Cutting ring, 6. Guide post, 7. Lower mold, 8. Embedding notch, 9. Lower mold core, 10. Embedding block, 11. First internal threaded hole, 12. Aluminum flat tube through hole, 13. Second through hole, 14. Cutting blade, 15. Second internal threaded hole. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Example 1

[0024] This utility model provides a microchannel aluminum flat tube extrusion molding die. Please refer to [link / reference]. Figure 1-3 The device includes an upper mold 1 and a lower mold 7 that cooperates with the upper mold 1 to complete the extrusion forming of aluminum flat tubes. The upper mold 1 has a first through hole 3 and an integral cutting component, which is a cutting ring 5. Before the aluminum column passes through the first through hole 3, the aluminum column first contacts the cutting ring 5 and is cut by the cutting ring 5. Compared with the aluminum column directly passing through the first through hole 3 on the upper mold 1, it is easier for the aluminum column to pass through the cutting ring 5, thereby reducing the power required to drive the aluminum column to move, thus saving energy. The cutting component is located on the outer side of one end of the first through hole 3.

[0025] The upper mold 1 has a second through hole 13, and an upper mold core 2 is inserted into the second through hole 13. The upper mold 1 has a second internal thread hole 15, and the upper mold core 2 has an internal thread hole that corresponds to and matches the second internal thread hole 15. The upper mold core 2 is fixed to the upper mold 1 by bolts.

[0026] The lower mold 7 has a lower mold core 9 inserted inside it. The lower mold core 9 has an aluminum flat tube passing through a through hole 12. The lower mold 7 and the lower mold core 9 are fixed together by bolts.

[0027] The lower mold 7 has an embedding notch 8 on its inner wall, and the lower mold core 9 has an integrally formed embedding block 10 on its outer wall. The embedding block 10 is embedded in the embedding notch 8, and the embedding block 10 has a first internal thread hole 11. The lower mold 7 has an internal thread hole that corresponds to and matches the first internal thread hole 11. The embedding block 10 and the lower mold 7 are fixed together by bolts.

[0028] The lower mold 7 is welded with a guide post 6, and the upper mold 1 is provided with a guide through hole 4. The guide post 6 passes through the through hole 4, and a nut is threaded onto the guide post 6. Tightening the nut will press the upper mold 1 together, thereby realizing the installation between the upper mold 1 and the lower mold 7.

[0029] In practical use, the upper mold core 2 is inserted into the second through hole 13 of the upper mold 1, and the upper mold core 2 and the upper mold 1 are fixed together with bolts; the lower mold core 9 is inserted into the lower mold 7, and the insert block 10 is inserted into the insert notch 8. The insert block 10 and the insert notch 8 are connected by an interference fit, and the insert block 10 and the lower mold 7 are fixed together with bolts; the guide post 6 is passed through the guide through hole 4, and a nut is threaded onto the guide post 6. The nut is tightened to press the upper mold 1, thus realizing the installation between the upper mold 1 and the lower mold 7; before the aluminum post passes through the first through hole 3, the aluminum post first contacts the cutting ring 5 and is cut by the cutting ring 5. After that, the aluminum post can pass through the first through hole 3 with less effort, thus saving more energy. Example 2

[0030] See attached document Figure 4-5 Unlike Embodiment 1, the cutting element is configured as a plurality of cutting blades 14. Similarly, before the aluminum column passes through the first through hole 3, the aluminum column passes through a plurality of cutting blades 14, thereby cutting out multiple holes on the aluminum column, making it easier for the aluminum column to pass through the first through hole 3.

[0031] In practical use, the upper mold core 2 is inserted into the second through hole 13 of the upper mold 1, and the upper mold core 2 and the upper mold 1 are fixed together with bolts; the lower mold core 9 is inserted into the lower mold 7, and the insert block 10 is inserted into the insert notch 8, and the insert block 10 is fixed together with the lower mold 7 with bolts; the guide post 6 is passed through the guide through hole 4, and a nut is threaded onto the guide post 6. The nut is tightened to press the upper mold 1, thus realizing the installation between the upper mold 1 and the lower mold 7; before the aluminum column passes through the first through hole 3, the aluminum column passes through several cutting blades 14, thereby cutting multiple holes on the aluminum column, making it easier for the aluminum column to pass through the first through hole 3, thus saving more energy.

[0032] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A micro-channel aluminum flat tube extrusion forming die, comprising an upper die (1) and a lower die (7) cooperating with the upper die (1) to complete the extrusion forming of the aluminum flat tube, the upper die (1) having a first through hole (3), characterized in that: The upper mold (1) has a cutting piece integrally formed thereon, and the cutting piece is arranged outside one end of the first through hole (3).

2. The micro-channel aluminum flat tube extrusion molding die according to claim 1, wherein The upper mold (1) is provided with a second through hole (13), and an upper mold core (2) is inserted into the second through hole (13), and the upper mold core (2) is fixed on the upper mold (1) by bolts.

3. The micro-channel aluminum flat tube extrusion molding die according to claim 1, wherein The lower mold (7) is provided with a lower mold core (9) inserted therein, and the lower mold core (9) is provided with an aluminum flat tube through hole (12), and the lower mold (7) and the lower mold core (9) are fixed by bolts.

4. The micro-channel aluminum flat tube extrusion molding die according to claim 3, wherein The inner wall of the lower mold (7) is provided with an embedding notch (8), the outer wall of the lower mold core (9) is integrally provided with an embedding block (10), the embedding block (10) is embedded in the embedding notch (8), the embedding block (10) is provided with a first internal thread hole (11), the lower mold (7) is provided with an internal thread hole corresponding to the first internal thread hole (11), and the embedding block (10) and the lower mold (7) are fixed by bolts.

5. The micro-channel aluminum flat tube extrusion forming die according to claim 2 or 3 or 4, characterized in that, The lower mold (7) is welded with a guide column (6), the upper mold (1) is provided with a guide through hole (4), and the guide column (6) passes through the guide through hole (4).

6. The micro-channel aluminum flat tube extrusion molding die according to claim 1, wherein The cutting piece is a cutting ring (5).

7. The micro-channel aluminum flat tube extrusion molding die according to claim 1, wherein The cutting piece is a plurality of cutting pieces (14).

Citation Information

Patent Citations

  • Micro-channel aluminum alloy flat pipe extrusion die

    CN222568840U