Multi-station flattening equipment for aluminum machining

Abstract

The utility model discloses aluminum processing multi-station flattening equipment which comprises a base and a supporting frame, the supporting frame is installed at the top end of the base, a rotating disc is movably arranged at the top end of the base on one side of the supporting frame, supporting legs are installed at the top ends of the base on the two sides of the rotating disc, and integrated frames are installed at the top ends of the supporting legs. First air cylinders are installed on the side walls of the integrated frames correspondingly, second air cylinders are slidably installed on one sides of the integrated frames correspondingly, the second air cylinders are connected with the output ends of the first air cylinders, electric clamping jaws are installed at the bottom ends of the second air cylinders correspondingly, and multiple sets of material pressing boxes are installed at the top end of the rotating disc at equal intervals. And a hydraulic cylinder is mounted in the supporting frame. According to the aluminum block flattening device, aluminum blocks can be continuously input and flattened through convenient circumferential rotation, the aluminum blocks can be conveniently jacked and taken out, and the continuity of aluminum block flattening operation and the flexibility of aluminum block output are improved.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum flattening equipment, specifically a multi-station aluminum flattening equipment. Background Technology

[0002] Aluminum materials are products made of aluminum and other alloying elements. The main component of aluminum materials is aluminum, and its properties are improved by adding other alloying elements. These alloying elements can change the microstructure and properties of aluminum, making it suitable for various processing materials or casting parts. The processing of aluminum materials includes heat treatment and non-heat treatment, and finally, it is made into sheet aluminum products through rolling, extrusion, stretching and forging. In the process of aluminum material processing, there are situations where it is necessary to flatten aluminum materials. Traditional aluminum material flattening is mostly single-station flattening, which has low flattening efficiency. In order to improve this situation, a multi-station flattening equipment for aluminum material processing is proposed.

[0003] As disclosed in the authorization announcement number CN220636023U, an aluminum material processing flattening device includes a base, with support columns at the four corners of the upper end of the base, a support plate at the upper end of the support columns, a slot inside the upper end of the base, a heating element inside the slot, electric heating tubes on both sides inside the heating box, sliding grooves at both ends of the heating box, a lifting device outside the heating box, and a fixing device inside the heating box. The fixing device includes a U-shaped plate, a second screw at the upper end of the U-shaped plate, a clamping plate at the lower end of the second screw, the clamping plate being located inside the U-shaped plate, a limiting post inside the U-shaped plate penetrating the clamping plate, a buffer device at the bottom end of the heating box, a hydraulic cylinder at the upper end of the support plate, and a pressure plate at the bottom end of the hydraulic cylinder.

[0004] Although it not only extends the service life but also improves the flattening effect, it does not solve the problem that existing aluminum flattening equipment is not conducive to the convenient and continuous input of aluminum blocks for flattening by circumferential rotation, nor is it conducive to the lifting and removal of aluminum blocks, which affects the continuity of aluminum block flattening operations and the flexibility of aluminum block output. Utility Model Content

[0005] The purpose of this utility model is to provide a multi-station flattening device for aluminum processing, so as to solve the problems mentioned in the background art, which are not convenient for continuous input of aluminum blocks for flattening in a circular rotation, are not conducive to lifting and removing aluminum blocks, and affect the continuity of aluminum block flattening operation and the flexibility of aluminum block output.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-station flattening device for aluminum processing, comprising a base and a support frame. The support frame is installed at the top of the base. A rotating disk is movably arranged at the top of the base on one side of the support frame. Support legs are installed at the top of the base on both sides of the rotating disk. An integrated frame is installed at the top of each support leg. A first cylinder is installed on the side wall of each integrated frame. A second cylinder is slidably installed on one side of each integrated frame, and the second cylinder is connected to the output end of the first cylinder. An electric gripper is installed at the bottom of each second cylinder. Multiple sets of pressure boxes with equal spacing are installed at the top of the rotating disk. A hydraulic cylinder is installed inside the support frame. A first push arm is installed at the output end of the hydraulic cylinder. A pressure head is installed at the bottom end of the first push arm. A conveyor belt is installed on the side wall of the base.

[0007] Preferably, a drive motor is installed inside the base, and a worm gear is installed at the output end of the drive motor, and the worm gear is movably connected to the base.

[0008] Preferably, a rotating shaft is movably installed inside the base on one side of the worm gear, and the rotating shaft is connected to the rotating disk.

[0009] Preferably, a worm gear is fitted onto the surface of the rotating shaft, and the worm gear meshes with the worm.

[0010] Preferably, the inside of each pressing box is equipped with three sets of L-shaped frames at equal intervals, and the outer wall of each pressing box is equipped with a first electric push rod, the output end of each first electric push rod is equipped with a discharge groove.

[0011] Preferably, a rack is installed at the end of the discharge chute away from the first electric push rod, a threaded rod is movably installed at the top of the L-shaped frame, and a gear is installed on the surface of the threaded rod on one side of the rack, and the gear meshes with the rack.

[0012] Preferably, the surface of the threaded rod is fitted with a lifting tube, and the lifting tube is slidably connected to the L-shaped frame.

[0013] Preferably, each of the lifting pipes is equipped with a threaded sleeve inside, and the threaded sleeve is threadedly connected to the threaded rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the aluminum flattening equipment not only realizes the convenient continuous input of aluminum blocks for flattening by circumferential rotation, and facilitates the lifting and removal of aluminum blocks, but also improves the continuity of aluminum block flattening operation and the flexibility of aluminum block output.

[0015] The process begins by conveying an aluminum block to the left-side electric gripper via a conveyor belt. A second cylinder drives the gripper downwards to hold and secure the block. The second cylinder is then reversed, lifting the block upwards while simultaneously activating the first cylinder. The first cylinder then moves the second cylinder, the electric gripper, and the block above the pressure box. This process is repeated to place the block inside the pressure box. A drive motor rotates a worm gear, which in turn rotates a rotating shaft via a worm wheel. This shaft then rotates a rotating disc and the pressure box, moving the pressure box below the pressure head. A hydraulic cylinder is then activated, causing the pressure head to move downwards via a first push arm and flatten the block. During the rotation of the rotating disc, aluminum blocks can be added sequentially to the conveyor belt via the second cylinder and electric gripper, enabling continuous flattening. This system allows for convenient, continuous, circumferential input of aluminum blocks for flattening, improving the continuity of the flattening process.

[0016] After the flattening process is completed, the rotary table continues to rotate. When it rotates to the position of the electric gripper on the right, the first electric push rod drives the rack to move through the discharge groove. The rack drives the threaded rod to rotate on the surface of the L-shaped frame through the gear. The threaded rod drives the lifting tube to move upward through the threaded sleeve. The lifting tube lifts the flattened aluminum block to the outside of the pressing box. Then, the electric gripper on the right can be operated to remove it. This facilitates the lifting and removal of the aluminum block and improves the flexibility of aluminum block output. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a top view of the structure of this utility model;

[0019] Figure 3 This is a side sectional view of the present invention.

[0020] Figure 4 This is a three-dimensional perspective structural diagram of the pressing box of this utility model;

[0021] Figure 5 This is a three-dimensional perspective structural diagram of the lifting pipe of this utility model.

[0022] In the diagram: 1. Base; 2. Rotary disc; 3. Pressure box; 4. Conveyor belt; 5. Support frame; 6. Integrated frame; 7. Support leg; 8. First cylinder; 9. Second cylinder; 10. Electric gripper; 11. Worm gear; 12. Worm; 13. Drive motor; 14. Rotary shaft; 15. Pressure head; 16. First push arm; 17. Hydraulic cylinder; 18. First electric push rod; 19. Discharge chute; 20. Rack; 21. Gear; 22. Lifting pipe; 23. L-shaped frame; 24. Threaded sleeve; 25. Threaded rod. Detailed Implementation

[0023] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0024] Please see Figure 1-5 This utility model provides an embodiment of a multi-station flattening device for aluminum processing, comprising a base 1 and a support frame 5. The support frame 5 is installed at the top of the base 1. A rotating disk 2 is movably arranged at the top of the base 1 on one side of the support frame 5. Support legs 7 are installed at the top of the base 1 on both sides of the rotating disk 2. An integrated frame 6 is installed at the top of the support legs 7. A first cylinder 8 is installed on the side wall of the integrated frame 6. The first cylinder 8 serves as a power drive. A second cylinder 9 is slidably installed on one side of the integrated frame 6. The second cylinder 9 serves as a power drive and is connected to the output end of the first cylinder 8. An electric gripper 10 is installed at the bottom of the second cylinder 9. Multiple sets of pressing boxes 3 with equal spacing are installed at the top of the rotating disk 2. A hydraulic cylinder 17 is installed inside the support frame 5. A first push arm 16 is installed at the output end of the hydraulic cylinder 17. A pressing head 15 is installed at the bottom end of the first push arm 16. A conveyor belt 4 is installed on the side wall of the base 1.

[0025] First, the aluminum block is conveyed to the position of the electric gripper 10 on the left side via the conveyor belt 4. Then, the second cylinder 9 on the left side is activated, causing the electric gripper 10 to move downwards and clamp the aluminum block in place. Next, the second cylinder 9 is operated in reverse, causing the aluminum block to rise while simultaneously activating the first cylinder 8. The first cylinder 8 then moves the second cylinder 9, the electric gripper 10, and the aluminum block above the pressure box 3. The operation of the second cylinder 9 is repeated to place the aluminum block inside the pressure box 3. Finally, the drive motor 13 is activated, causing the worm gear 12 to rotate. The worm gear 11 drives the rotating shaft 14 to rotate, which in turn drives the rotating disk 2 and the pressing box 3 to rotate, thus moving the pressing box 3 below the pressing head 15. The hydraulic cylinder 17 is then opened, and the hydraulic cylinder 17 drives the pressing head 15 downward through the first push arm 16, and the pressing head 15 flattens the aluminum block. During the rotation of the rotating disk 2, the second cylinder 9 on the left and the electric gripper 10 can be operated to sequentially add aluminum block material into the conveyor belt 4 to carry out continuous flattening operations. This achieves convenient continuous input of aluminum blocks for flattening through circumferential rotation, and improves the continuity of the aluminum block flattening operation.

[0026] The base 1 has a drive motor 13 installed inside, which serves as a power drive. The output end of the drive motor 13 is equipped with a worm gear 12, which is movably connected to the base 1.

[0027] A rotating shaft 14 is movably installed inside the base 1 on one side of the worm 12, and the rotating shaft 14 is connected to the rotating disk 2. A worm wheel 11 is fitted on the surface of the rotating shaft 14, and the worm wheel 11 meshes with the worm 12.

[0028] The inside of the pressure box 3 is equipped with three sets of L-shaped frames 23 with equal spacing. The outer wall of the pressure box 3 is equipped with a first electric push rod 18, which serves as a power drive. The output end of the first electric push rod 18 is equipped with a discharge groove 19.

[0029] A rack 20 is installed at the end of the discharge chute 19 away from the first electric push rod 18. A threaded rod 25 is movably installed at the top of the L-shaped frame 23. A gear 21 is installed on the surface of the threaded rod 25 on one side of the rack 20, and the gear 21 meshes with the rack 20. A lifting tube 22 is fitted on the surface of the threaded rod 25, and the lifting tube 22 is slidably connected to the L-shaped frame 23.

[0030] The inside of each lifting pipe 22 is equipped with a threaded sleeve 24, and the threaded sleeve 24 is threadedly connected to the threaded rod 25.

[0031] After the flattening operation is completed, the rotary disk 2 continues to rotate. When it rotates to the position of the electric gripper 10 on the right, the first electric push rod 18 is opened. The first electric push rod 18 drives the rack 20 to move through the discharge groove 19. The rack 20 drives the threaded rod 25 to rotate on the surface of the L-shaped frame 23 through the gear 21. With the threaded connection between the threaded rod 25 and the threaded sleeve 24, and the sliding cooperation between the lifting tube 22 and the L-shaped frame 23, the threaded rod 25 drives the lifting tube 22 to move upward through the threaded sleeve 24. The lifting tube 22 lifts the flattened aluminum block to the outside of the pressing box 3. Then, the electric gripper 10 on the right can be operated to remove it. This facilitates the lifting and removal of the aluminum block and improves the flexibility of aluminum block output.

[0032] Working principle: First, the aluminum block is conveyed to the position of the electric gripper 10 on the left side via the conveyor belt 4. The second cylinder 9 drives the electric gripper 10 to move downward and clamp and fix the aluminum block. Then, the second cylinder 9 is operated in reverse, which drives the aluminum block upward and simultaneously opens the first cylinder 8. The first cylinder 8 drives the second cylinder 9, the electric gripper 10, and the aluminum block to move above the pressure box 3. Then, the operation of the second cylinder 9 is repeated to place the aluminum block inside the pressure box 3. The drive motor 13 drives the worm gear 12 to rotate, and the worm gear 12 drives the rotating shaft 14 to rotate via the worm wheel 11. The rotating shaft 14 drives the rotating disk 2 and the pressure box 3 to rotate, moving the pressure box 3 below the pressure head 15. The hydraulic cylinder 17 drives the pressure head 15 to move downward via the first push arm 16, and the pressure head 15 flattens the aluminum block. During the rotation of disc 2, aluminum blocks can be sequentially added to the conveyor belt 4 by operating the second cylinder 9 on the left and the electric gripper 10 to perform continuous flattening operations. After the flattening operation is completed, disc 2 continues to rotate. When it rotates to the position of the electric gripper 10 on the right, the first electric push rod 18 drives the rack 20 to move through the discharge groove 19. The rack 20 drives the threaded rod 25 to rotate on the surface of the L-shaped frame 23 through the gear 21. With the threaded connection between the threaded rod 25 and the threaded sleeve 24, and the sliding cooperation between the lifting tube 22 and the L-shaped frame 23, the threaded rod 25 drives the lifting tube 22 to move upward through the threaded sleeve 24. The lifting tube 22 lifts the flattened aluminum blocks to the outside of the pressing box 3. Then, the electric gripper 10 on the right can be operated to remove them. The above is the complete usage of the multi-station flattening equipment for aluminum processing.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. An aluminum material processing multi-station flattening apparatus comprising a base (1) and a support frame (5), characterized in that: The top end of the base (1) is provided with a support frame (5), the top end of the base (1) on one side of the support frame (5) is movably provided with a rotating disc (2), the top end of the base (1) on both sides of the rotating disc (2) is provided with a supporting leg (7), the top end of the supporting leg (7) is provided with an integrated frame (6), the sidewall of the integrated frame (6) is provided with a first air cylinder (8), one side of the integrated frame (6) is slidably provided with a second air cylinder (9), and the second air cylinder (9) is connected with the output end of the first air cylinder (8), the bottom end of the second air cylinder (9) is provided with an electric clamping jaw (10), the top end of the rotating disc (2) is provided with a plurality of groups of pressing boxes (3) at equal intervals, the inside of the support frame (5) is provided with a hydraulic cylinder (17), the output end of the hydraulic cylinder (17) is provided with a first push arm (16), the bottom end of the first push arm (16) is provided with a pressing head (15), and the sidewall of the base (1) is provided with a conveying belt (4).

2. The multi-station flattening apparatus for aluminum material processing according to claim 1, characterized in that: The inside of the base (1) is provided with a driving motor (13), the output end of the driving motor (13) is provided with a worm (12), and the worm (12) is movably connected with the base (1).

3. The multi-station flattening apparatus for aluminum material processing according to claim 2, characterized in that: The inside of the base (1) on one side of the worm (12) is movably provided with a rotating shaft (14), and the rotating shaft (14) is connected with the rotating disc (2).

4. The multi-station flattening apparatus for aluminum material processing according to claim 3, characterized in that: The surface of the rotating shaft (14) is provided with a worm wheel (11), and the worm wheel (11) is meshed with the worm (12).

5. The multi-station flattening apparatus for aluminum material processing of claim 1, wherein: The inside of the pressing box (3) is provided with three groups of L-shaped frames (23) at equal intervals, the outer wall of the pressing box (3) is provided with a first electric push rod (18), and the output end of the first electric push rod (18) is provided with a discharging chute (19).

6. The multi-station flattening apparatus for aluminum material processing according to claim 5, characterized in that: The end of the discharging chute (19) away from the first electric push rod (18) is provided with a rack (20), the top end of the L-shaped frame (23) is movably provided with a threaded rod (25), the surface of the threaded rod (25) on one side of the rack (20) is provided with a gear (21), and the gear (21) is meshed with the rack (20).

7. The multi-station flattening apparatus for aluminum material processing according to claim 6, characterized in that: The surface of the threaded rod (25) is provided with a jacking pipe (22), and the jacking pipe (22) is slidably connected with the L-shaped frame (23).

8. The multi-station flattening apparatus for aluminum material processing according to claim 7, characterized in that: The inside of the jacking pipe (22) is provided with a threaded sleeve (24), and the threaded sleeve (24) is threadedly connected with the threaded rod (25).

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