Insert assembly and mold

Abstract

The utility model discloses an insert assembly and a mould, the insert assembly comprises an insert body, the insert body is constructed to be annular and is suitable for being matched with the mould, a cooling flow channel communicated with the outside is formed in the insert body, and the cooling flow channel is communicated with the inside of the insert body. The cooling flow channel is arranged on the insert body in a surrounding mode, and at least part of the cooling flow channel extends in the thickness direction of the insert body. According to the insert assembly, the cooling flow channel extending in the circumferential direction and the thickness direction is formed in the insert assembly, the circulation path of the cooling medium is increased, and the cooling efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to die casting die technical field especially is involved in a kind of insert block assembly and mould. BACKGROUND

[0002] In the related art, insert block cooling design processing generally adopts machining punching, due to the limitation of processing technology, only linear processing can be realized, and the cooling pipeline can only be linear, for the insert block with relatively complex structure and relatively complex pipeline demand, the effect of rapid cooling cannot be achieved, therefore, how to realize the processing and forming of complex cooling pipeline inside insert block, improve the cooling efficiency of insert block, has become a problem to be solved in the field. SUMMARY

[0003] The utility model aims at at least one of the technical problems existing in prior art is solved.For this purpose, one purpose of the utility model is to propose an insert block assembly.The insert block assembly proposed in the present application increases the flow path of cooling medium by forming cooling flow channel extending in the circumferential direction and the thickness direction inside, and improves the cooling efficiency.

[0004] The utility model further proposes a mould with the above-mentioned insert block assembly.

[0005] According to the insert block assembly of the utility model, the insert block body is configured in a ring shape and is adapted to cooperate with the mould, a cooling flow channel communicating with the outside is formed inside the insert block body, and at least part of the cooling flow channel extends in the thickness direction of the insert block body.

[0006] According to the insert block assembly of the utility model, the insert block body is configured in a ring shape and is adapted to cooperate with the mould, a cooling flow channel communicating with the outside is formed inside the insert block body, and at least part of the cooling flow channel extends in the thickness direction of the insert block body.

[0007] According to some embodiments of the present application, the cooling flow channel comprises: a first flow channel, the first flow channel is arranged around the insert body, and the first flow channel is provided with a flow channel outlet in communication with the outside; a second flow channel, the second flow channel is arranged in the thickness direction of the insert body and is spaced apart from the first flow channel, the second flow channel is arranged around the insert body, and the second flow channel is provided with a flow channel inlet in communication with the outside; a third flow channel, the third flow channel communicates the first flow channel and the second flow channel; wherein the first flow channel is formed with an extension part protruding away from the second flow channel and / or the second flow channel is formed with an extension part protruding away from the first flow channel.

[0008] According to some embodiments of the present application, the first flow channel and the second flow channel are respectively configured as arcs, one end of the first flow channel and the other end of the first flow channel are spaced apart, the third flow channel is connected between one end of the first flow channel and one end of the second flow channel, and the third flow channel is connected between the other end of the first flow channel and the other end of the second flow channel.

[0009] According to some embodiments of the present application, the first flow channel comprises a plurality of first arc segments arranged in a circumferential direction and spaced apart from each other, a second arc segment is arranged between any two adjacent first arc segments, the first arc segment and the second arc segment are arranged in a staggered manner in a thickness direction and connected to each other to form the extension part.

[0010] According to some embodiments of the present application, the first arc segment and the second arc segment are connected through a vertical segment extending in the thickness direction, and the two ends of the vertical segment are respectively connected to the first arc segment and the second arc segment through a fillet transition.

[0011] According to some embodiments of the present application, the flow channel inlet is arranged between one end and the other end of the second flow channel, and the flow channel outlet is arranged between one end and the other end of the first flow channel.

[0012] According to some embodiments of the present application, an annular matching step is formed on the outer periphery of the insert body, a matching surface parallel to the axis of the insert body and opposite to the flow channel inlet and the flow channel outlet in the radial direction is formed on the matching step, and the flow channel inlet and the flow channel outlet extend to the matching surface.

[0013] According to some embodiments of the present application, the insert assembly further comprises: a water inlet pipeline and a water outlet pipeline, an end of the water inlet pipeline is formed with a first external thread matched with the flow channel inlet, and an end of the water outlet pipeline is formed with a second external thread matched with the flow channel outlet.

[0014] According to some embodiments of the present application, the insert body is configured as a printed formed part.

[0015] The mold according to the utility model has the insert block assembly described in any one of the above embodiments, so that the insert block cooling efficiency of the mold is higher, and the product quality processed by the mold is higher.

[0016] The additional aspects and advantages of the utility model will be partially given in the following description, some will become obvious from the following description, or be understood through the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0017] The above and / or additional aspects and advantages of the utility model will become apparent and more readily understood from the following description of the embodiments, in conjunction with the accompanying drawings, in which:

[0018] Fig. 1 is the overall schematic view of the insert block assembly according to some embodiments of the utility model;

[0019] Fig. 2 is the cooling flow channel schematic view of the insert block assembly according to some embodiments of the utility model;

[0020] Fig. 3 is the water inlet pipeline and water outlet pipeline structure schematic view of the insert block assembly according to some embodiments of the utility model.

[0021] Reference signs:

[0022] Insert block assembly 1;

[0023] Insert block body 11, matching step 111, matching surface 112; cooling flow channel 12;

[0024] First flow channel 13, extension section 131, flow channel outlet 132;

[0025] Second flow channel 14, flow channel inlet 141, third flow channel 15;

[0026] Water inlet pipeline 16, water outlet pipeline 17. DETAILED DESCRIPTION

[0027] The embodiments of the utility model are described in detail below, examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, only for explaining the utility model, and cannot be understood as limiting the utility model.

[0028] In the related art, the insert cooling design processing generally adopts machining punching. Due to the limitation of the machining process, only linear processing can be realized, and the cooling pipeline can only be linear. For the insert with complex structure and complex pipeline demand, the effect of rapid cooling cannot be achieved. Therefore, how to realize the processing and forming of the complex cooling pipeline inside the insert and improve the cooling efficiency of the insert has become a problem to be solved in the field.

[0029] Reference will now be made to Figs. 1-3 The insert assembly according to the embodiments of the present application is described.

[0030] The insert assembly 1 according to the present application comprises: an insert body 11, the insert body 11 is configured as an annular shape and is adapted to cooperate with a mold, a cooling flow channel 12 in communication with the outside is formed in the insert body 11, and the cooling flow channel 12 is arranged around the insert body 11 and at least part of the cooling flow channel 12 extends along the thickness direction of the insert body 11.

[0031] Specifically, the insert body 11 is designed as an annular structure, so that the insert body 11 can be flexibly embedded into the corresponding part of the mold, and the insert body 11 is tightly attached to the mold, thereby playing a role of local cooling and structural reinforcement, and ensuring the overall strength and stability of the mold. The cooling flow channel 12 in communication with the outside is arranged inside the insert body 11, the cooling flow channel 12 is arranged around the insert body 11, and the cooling liquid or cooling gas can circulate in the cooling flow channel 12, thereby realizing the cooling of the mold. The cooling flow channel 12 is arranged around the insert body 11, and at least part of the cooling flow channel 12 extends along the thickness direction of the insert body 11, further increasing the flow area of the cooling flow channel 12, shortening the cooling time, and reducing the deformation of the mold and product defects caused by uneven temperature.

[0032] The insert assembly 1 according to the present application configures the insert body 11 as an annular shape and cooperates with the mold, forms the cooling flow channel 12 inside the insert body 11, and cools the mold through the cooling flow channel 12. The cooling flow channel 12 is arranged around the insert body 11, and at least part of the cooling flow channel 12 extends along the thickness direction of the insert body 11, so that the cooling flow channel 12 extends in the circumferential direction and the thickness direction of the insert body 11, increases the flow path of the cooling flow channel 12, increases the residence time of the cooling medium inside the cooling flow channel 12, and improves the cooling efficiency.

[0033] According to some embodiments of the utility model, cooling runner 12 includes: first runner 13, first runner 13 is arranged around the insert body 11 and first runner 13 is provided with runner outlet 132 communicated with the outside;Second runner 14, second runner 14 is arranged in the thickness direction of insert body 11 with first runner 13, second runner 14 is arranged around the insert body 11 and second runner 14 is provided with runner inlet 141 communicated with the outside;Third runner 15, third runner 15 communicates first runner 13 with second runner 14;Wherein, first runner 13 is formed with the extension 131 protruding away from second runner 14 and / or second runner 14 is formed with the extension 131 protruding away from first runner 13.

[0034] Specifically, first runner 13 is arranged around the insert body 11, and is provided with a runner outlet 132 communicated with the outside, second runner 14 is arranged around the insert body 11, second runner 14 is arranged in the thickness direction of insert body 11 with first runner 13, second runner 14 is provided with a runner inlet 141 communicated with the outside, cooling liquid or cooling gas can enter the insert body 11 from the outside through runner inlet 141, start cooling cycle, cooling liquid or cooling gas can flow out of the insert outside through runner outlet 132 after completing cooling cycle, first runner 13 and second runner 14 are arranged around the insert body 11 respectively, and are arranged in the thickness direction, increase the flow area of cooling runner 12, improve the cooling effect. Third runner 15 communicates first runner 13 with second runner 14, forms a complete cooling cycle path, cooling liquid or cooling gas enters from the runner inlet 141 of first runner 13, flows to second runner 14 through third runner 15, and finally flows out from the runner outlet 132 of second runner 14, the circulation of cooling medium in cooling runner 12 carries away heat, realizes the temperature reduction of the mold, and the cooling effect can be improved by increasing the flow and flow rate of cooling medium. First runner 13 can be formed with the extension 131 protruding away from second runner 14, or second runner 14 is formed with the extension 131 protruding away from first runner 13, or the extension 131 protruding away from each other is formed on first runner 13 and second runner 14 respectively, the extension 131 can increase the contact area of runner and cooling medium, increase the residence time of cooling medium in insert body 11, thereby prolonging the cooling time and accelerating the cooling speed, and the mold temperature can be reduced faster. The extension 131 can more effectively guide the flow direction of cooling medium in the runner, ensure that the cooling medium can uniformly and fully flow through the entire insert body 11, and improve the cooling effect.

[0035] According to some embodiments of the utility model, first flow channel 13 and second flow channel 14 are respectively structured as arc, one end of first flow channel 13 and the other end of first flow channel 13 are spaced apart, third flow channel 15 is connected between one end of first flow channel 13 and one end of second flow channel 14, and third flow channel 15 is connected between the other end of first flow channel 13 and the other end of second flow channel 14.

[0036] Specifically, first flow channel 13 and second flow channel 14 are respectively structured as arc, since insert body 11 is structured as ring, first flow channel 13 and second flow channel 14 are respectively structured as arc, which is helpful for uniform distribution and flow of cooling medium in cooling flow channel 12, arc-shaped flow channel can ensure that cooling medium does not suddenly change direction or generate vortex during flow, reduce the flow resistance of cooling medium, thereby improve the cooling efficiency. One end of first flow channel 13 and the other end are spaced apart, and first flow channel 13 is connected between one end of second flow channel 14 and the other end of second flow channel 14 through third flow channel 15. This connection mode forms a complete cooling circulation path, so that the cooling medium enters first flow channel 13 through flow channel inlet 141 and is divided, and the cooling medium can flow smoothly between first flow channel 13 and second flow channel 14 and is converged, thereby realizing uniform cooling of insert body 11. By designing first flow channel 13 and second flow channel 14 as arc, and connecting one end of first flow channel 13 and one end of second flow channel 14, and the other end of first flow channel 13 and the other end of second flow channel 14 through third flow channel 15, the layout of cooling flow channel 12 is compact and efficient, realizes sufficient circulation of cooling medium, and ensures that the mold is cooled quickly and uniformly. At the same time, this layout also helps to reduce the flow resistance of the cooling medium and improve the cooling efficiency.

[0037] According to some embodiments of the utility model, first flow channel 13 includes a plurality of first arc segments spaced apart from each other in the circumferential direction, a second arc segment is arranged between any two adjacent first arc segments, the first arc segment and the second arc segment are staggered in the thickness direction and connected to each other to form an extension 131.

[0038] Specifically, the plurality of first arc segments are arranged at intervals in the circumferential direction, and a second arc segment is arranged between two adjacent first arc segments and connects the adjacent first arc segments, so that the entire first flow channel 13 remains continuous, and the first arc segments and the second arc segments are arranged at intervals in the circumferential direction, which increases the flow area of the first flow channel 13 in the circumferential direction and improves the cooling efficiency; the first arc segments and the second arc segments are arranged in a staggered manner in the thickness direction and connected to each other to form an extension 131, and the staggered arrangement of the first arc segments and the second arc segments makes the first flow channel 13 have a more complex structure in the thickness direction, increases the flow path and residence time of the cooling medium, and further improves the cooling efficiency. The formation of the extension 131 not only enhances the structural strength of the first flow channel 13, but also helps to guide the flow direction of the cooling medium in the first flow channel 13, ensuring that the cooling medium can flow more uniformly through the entire insert body 11.

[0039] According to some embodiments of the present application, the first arc segment and the second arc segment are connected by a vertical segment extending in the thickness direction, and the two ends of the vertical segment are respectively connected to the first arc segment and the second arc segment through a rounded corner transition.

[0040] Specifically, the first arc segment and the second arc segment are connected by a vertical segment extending in the thickness direction, which ensures the continuity between the first arc segment and the second arc segment and provides a more abundant path for the flow of the cooling medium in the first flow channel 13. The vertical segment increases the flow area of the first flow channel 13 in the thickness direction, which helps to increase the residence time of the cooling medium and thus improve the cooling efficiency. The two ends of the vertical segment are connected to the first arc segment and the second arc segment through a rounded corner transition, which reduces the resistance and vortex that may be generated during the flow of the cooling medium. The rounded corner transition makes the flow in the flow channel smoother, which helps to reduce the flow noise and energy loss of the cooling medium, and also helps to improve the heat exchange efficiency of the cooling medium.

[0041] According to some embodiments of the present application, the flow channel inlet 141 is arranged between one end and the other end of the second flow channel 14, and the flow channel outlet 132 is arranged between one end and the other end of the first flow channel 13.

[0042] Specifically, the flow channel inlet 141 is arranged between one end and the other end of the second flow channel 14, so that the cooling medium can enter from the middle position of the second flow channel 14 and be divided, and the cooling medium flows through the first flow channel 13 and then converges and flows out through the first flow channel 13, forming a more uniform flow distribution in the cooling flow channel 12, increasing the flow path of the cooling medium, improving the cooling effect, and reducing the phenomenon of uneven cooling caused by a large temperature difference between the two ends of the cooling flow channel 12, thereby improving the cooling efficiency of the mold and the product quality.

[0043] According to some embodiments of the present application, the outer periphery of the insert body 11 is formed with an annular matching step 111, and a matching surface 112 is formed on the matching step 111, which is parallel to the axis of the insert body 11 and radially opposite to the flow channel inlet 141 and the flow channel outlet 132.

[0044] Specifically, the outer periphery of the insert body 11 is formed with an annular matching step 111, which provides a stable support surface for the insert body 11, helping to ensure correct positioning and stable installation of the insert body 11 in the mold, avoiding displacement and shaking of the insert body 11 during work. A matching surface 112 is formed on the matching step 111, which is parallel to the axis of the insert body 11 and radially opposite to the flow channel inlet 141 and the flow channel outlet 132, and is suitable for docking with a pipe or an interface, ensuring that the cooling medium can smoothly enter and exit the cooling flow channel 12, thereby realizing efficient cooling circulation. The flow channel inlet 141 and the flow channel outlet 132 extend to the matching surface 112, so that the cooling medium can directly enter or exit the cooling flow channel 12 from the external pipe through the matching surface 112 without the need for additional connection inside the insert body 11, simplifying the structure of the insert assembly 1 and reducing energy loss and flow resistance.

[0045] According to some embodiments of the present application, the insert assembly 1 further comprises a water inlet pipe 16 and a water outlet pipe 17, and the end of the water inlet pipe 16 is formed with a first external thread matched with the flow channel inlet 141, and the end of the water outlet pipe 17 is formed with a second external thread matched with the flow channel outlet 132.

[0046] Specifically, the insert assembly 1 further comprises a water inlet pipe 16 and a water outlet pipe 17, the water inlet pipe 16 is used to introduce the cooling medium into the cooling flow channel 12, and the water outlet pipe 17 is used to discharge the cooling medium from the cooling flow channel 12. The water inlet pipe 16 is responsible for conveying the cooling medium from the external cooling system to the flow channel inlet 141 of the insert assembly 1, and the water outlet pipe 17 is responsible for guiding the medium that has completed the cooling circulation out of the flow channel outlet 132. The end of the water inlet pipe 16 is formed with a first external thread matched with the flow channel inlet 141, and the end of the water outlet pipe 17 is formed with a second external thread matched with the flow channel outlet 132. The water inlet pipe 16 and the water outlet pipe 17 are firmly connected to the insert assembly 1 by thread matching, preventing leakage of the cooling medium during flow. Thread matching not only provides reliable connection strength, but also simplifies the installation and disassembly process. By rotating the water inlet pipe 16 and the water outlet pipe 17, quick connection or separation with the insert assembly 1 can be achieved, improving production efficiency and operational convenience.

[0047] According to some embodiments of the present application, the insert body 11 is configured as a printed formed piece.

[0048] Specifically, the insert body 11 is manufactured by a printing forming technology, the shape, size and internal structure of the insert body 11 can be accurately designed and customized according to specific requirements, and a complex cooling channel 12 can be directly manufactured in the insert body 11 through the printing forming technology, thereby improving the cooling efficiency of the insert assembly 1, improving the production efficiency, reducing the manufacturing cost, and shortening the production cycle.

[0049] The mold according to the present application will be described briefly below.

[0050] The mold according to the present application has the insert assembly 1 described in any one of the above embodiments, so that the insert cooling efficiency of the mold according to the present application is higher, and the product quality processed by the mold is higher.

[0051] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0052] In the description of the present application, "first feature" and "second feature" can include one or more features.

[0053] In the description of the present application, "a plurality of" means two or more.

[0054] In the description of the present application, "above" or "below" of the first feature to the second feature can include that the first and second features are in direct contact, or can include that the first and second features are not in direct contact but are in contact through another feature therebetween.

[0055] In the description of the present application, "above", "upper" and "on" of the first feature to the second feature include that the first feature is directly above and obliquely above the second feature, or only means that the horizontal height of the first feature is higher than that of the second feature.

[0056] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the exemplary description of the above terms does not necessarily mean the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0057] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made thereto without departing from the principles and spirit of the present application, and the scope of the present application is defined by the claims and their equivalents.

Claims

1. An insert assembly, characterized by Comprise: A insert body (11) configured as a ring and adapted to cooperate with a mold, a cooling flow channel (12) formed in the insert body (11) and communicating with the outside, the cooling flow channel (12) being arranged around the insert body (11) and at least part of the cooling flow channel (12) extending in the thickness direction of the insert body (11); the cooling flow channel (12) comprises: A first flow channel (13) arranged around the insert body (11) and provided with a flow channel outlet (132) communicating with the outside; A second flow channel (14) arranged spaced apart from the first flow channel (13) in the thickness direction of the insert body (11), the second flow channel (14) being arranged around the insert body (11) and provided with a flow channel inlet (141) communicating with the outside; A third flow channel (15) communicating the first flow channel (13) and the second flow channel (14); wherein The first flow channel (13) is formed with an extension (131) protruding away from the second flow channel (14) and / or the second flow channel (14) is formed with an extension (131) protruding away from the first flow channel (13); the first flow channel (13) and the second flow channel (14) are respectively configured as an arc, one end of the first flow channel (13) and the other end of the first flow channel (13) are arranged spaced apart, the third flow channel (15) is connected between one end of the first flow channel (13) and one end of the second flow channel (14), and the third flow channel (15) is connected between the other end of the first flow channel (13) and the other end of the second flow channel (14).

2. The gasket assembly of claim 1, wherein, The first flow channel (13) comprises a plurality of first arc segments arranged spaced apart in the circumferential direction, a second arc segment is arranged between any two adjacent first arc segments, the first arc segment and the second arc segment are arranged staggered in the thickness direction and connected to each other to form the extension (131).

3. The gasket assembly of claim 2, wherein, The first arc segment and the second arc segment are connected by a vertical segment extending in the thickness direction, both ends of the vertical segment are respectively rounded and transitioned to the first arc segment and the second arc segment.

4. The gasket assembly of claim 1, wherein, The flow channel inlet (141) is arranged between one end and the other end of the second flow channel (14), and the flow channel outlet (132) is arranged between one end and the other end of the first flow channel (13).

5. The gasket assembly of claim 4, wherein, An annular cooperation step (111) is formed on the outer periphery of the insert body (11), the cooperation step (111) is formed with a cooperation surface (112) parallel to the axis of the insert body (11) and radially opposite to the flow channel inlet (141) and the flow channel outlet (132), and the flow channel inlet (141) and the flow channel outlet (132) extend to the cooperation surface (112).

6. The gasket assembly of claim 5, wherein, Further included are a water inlet pipe (16) and a water outlet pipe (17), an end of the water inlet pipe (16) being formed with a first external thread to cooperate with the flow passage inlet (141), and an end of the water outlet pipe (17) being formed with a second external thread to cooperate with the flow passage outlet (132).

7. The gasket assembly of claim 1, wherein, The insert body (11) is configured as a printed form.

8. A mold characterized in that, An insert assembly according to any one of claims 1-7.

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