Automatic magnetic shoe inserting mechanism
By designing an automatic magnetic tile insertion mechanism, utilizing an operating frame, an iron core feeding assembly, and a servo motor-driven lifting turntable, the problems of complex structure and low automation in existing equipment are solved, achieving efficient and stable multi-station insertion of magnetic tiles and adapting to the needs of magnetic tiles of different sizes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-03-31
AI Technical Summary
Existing magnetic tile insertion equipment has a complex structure and low degree of automation, making it difficult to meet the demands of high production capacity and high yield, and it is also difficult to adapt to the adjustment of magnetic tiles of different sizes.
An automatic magnetic tile insertion mechanism was designed, including an operating frame, an iron core feeding assembly, a magnetic tile pressing assembly, and a servo motor-driven lifting turntable. Through the rotation of the lifting turntable and the control of the servo motor, the automatic multi-station insertion of magnetic tiles is realized. Combined with a vibratory feeder and a cylinder-driven dispensing assembly, the precise conveying and pressing of magnetic tiles are achieved.
The magnetic tile insertion equipment features a simple structure, high degree of automation, and good operational stability. It can adapt to the adjustment of magnetic tiles of different sizes, thereby improving production efficiency and yield.
Smart Images

Figure CN224059123U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of magnetic shoe assembly equipment, and specifically relates to a magnetic shoe automatic insertion mechanism. BACKGROUND
[0002] With the development of industry, automobile motors are also increasingly updated, and magnetic shoes, as indispensable parts in the motors, are also essential to be pressed in as a process, and this magnetic shoe automatic assembly technology has gradually developed in the automation industry. However, with the continuous updating and adjustment of products, the growth of production capacity, and the yield rate and production rhythm of equipment, great challenges are faced.
[0003] The prior art magnetic shoe insertion device includes a material channel, an indexing disc, a pickup mechanism, a pushing member, an insertion knife, and a retaining seat. The material channel is used to carry magnetic shoes in a flat state. The indexing disc has an inlet located above the material channel. The pickup mechanism picks up the magnetic shoes from the material channel and lifts them to the same height as the inlet of the indexing disc. Then, the pushing member extends forward to send the magnetic shoes picked up by the pickup mechanism into the inlet of the indexing disc. Then, the indexing disc rotates by 90 degrees to make the magnetic shoes change to a standing state and reach an insertion position. Then, the insertion knife falls from above to insert the magnetic shoes in the indexing disc into the rotor core held by the retaining seat. Since the above-mentioned magnetic shoe insertion mechanism includes the pickup mechanism and the indexing disc and other structures, the overall structure is relatively complex. SUMMARY
[0004] The utility model mainly solves the deficiency that exists in prior art, provides a kind of magnetic shoe automatic insertion mechanism, it has the characteristics such as simple structure, high degree of automation, good running stability and time-saving and labor-saving. Solve the problem of realizing magnetic shoe multi-station insertion assembly. Meet the different sizes of magnetic shoe can be adjusted.
[0005] The above technical problems of the utility model are mainly solved by the following technical solutions:
[0006] A kind of magnetic shoe automatic insertion mechanism, including operation frame, the operation frame is equipped with iron core feeding assembly, the iron core feeding assembly upper end is equipped with magnetic shoe press-fitting assembly. The iron core feeding assembly includes feeding seat, the feeding seat upper end is equipped with the press-fitting assembly fixing seat for fixed magnetic shoe press-fitting assembly, the feeding seat is equipped with lifting turntable with press-fitting assembly fixing seat, the lifting turntable upper end is equipped with several array distribution's iron core jig. The magnetic shoe press-fitting assembly includes magnetic shoe press-fitting seat, the magnetic shoe press-fitting seat is equipped with several top pressure rod that press-fitting assembly fixing seat and iron core jig are pressure connected with in, the top pressure rod front end is equipped with pressure head.
[0007] Preferably, the rear end of the core feeding assembly is provided with a vibrating disc, the vibrating disc is provided with a magnet tile feeding channel between the magnet tile feeding channel and the magnetic tile pressing assembly, and the magnet tile feeding channel is provided with a magnet tile distribution assembly between the magnet tile feeding channel and the core feeding assembly.
[0008] Preferably, the magnet tile distribution assembly comprises a magnet tile distribution seat, the upper end of the magnet tile distribution seat is provided with a plurality of feeding plates connected with the magnet tile feeding channel, the rear end of each feeding plate is provided with a pneumatic cylinder, the pneumatic cylinder and the feeding plate are provided with a distribution sliding block between the pneumatic cylinder and the feeding plate, the front upper end of the magnet tile distribution seat is provided with a pressure head opposite-injection sensor, and the pressure head opposite-injection sensor is provided with a magnet tile opposite-injection sensor between the pressure head opposite-injection sensor and the feeding plate.
[0009] Preferably, the front lower end of the magnet tile distribution seat is provided with a magnet tile pressing jig, the front end of the magnet tile distribution seat is provided with a blanking block, and the lower side of the blanking block is provided with a magnet tile material proximity sensor between the blanking block and the magnet tile pressing jig.
[0010] Preferably, the rear end of the pressing assembly fixing seat is provided with core opposite-injection sensors I on both sides, the front end of the pressing assembly fixing seat is provided with core opposite-injection sensors II on both sides, and the lower end of the lifting turntable is provided with a servo motor. One servo motor is used to drive the lifting turntable to rotate by 180 degrees, and the other servo motor is used to adjust the angle of the core jig.
[0011] Preferably, the lower end of the feeding seat is provided with a lifting cylinder for driving the lifting turntable to move up and down.
[0012] Preferably, the upper end of the magnet tile pressing seat is provided with a plurality of pressing cylinders for driving the pressing rods to move up and down respectively.
[0013] The utility model can achieve the following effects:
[0014] Compared with the prior art, the utility model discloses a kind of magnet tile automatic insertion mechanism, with the characteristics of simple structure, high degree of automation, good running stability and time-saving and labor-saving.Solve the problem of realizing the multi-station insertion assembly of magnet tile. DRAWINGS
[0015] Figure 1 It is the structure schematic diagram of the utility model.
[0016] Figure 2 It is the structure schematic diagram of the core feeding assembly in the utility model.
[0017] Figure 3 It is the front view structure schematic diagram of the core feeding assembly in the utility model.
[0018] Figure 4 It is the structure schematic diagram of the magnet tile distribution assembly in the utility model.
[0019] Figure 5 This is a structural schematic diagram of the magnetic tile pressing assembly in this utility model.
[0020] In the diagram: 1. Magnetic tile pressing assembly; 2. Magnetic tile feeding channel; 3. Magnetic tile distributing assembly; 4. Vibratory feeder; 5. Operating frame; 6. Iron core feeding assembly; 7. Iron core jig; 8. Iron core through-beam sensor I; 9. Pressing assembly fixing seat; 10. Lifting turntable; 11. Feeding seat; 12. Lifting electric cylinder; 13. Servo motor; 14. Iron core through-beam sensor II; 15. Feeding plate; 16. Cylinder; 17. Magnetic tile through-beam sensor; 18. Distributing slider; 19. Magnetic tile distributing seat; 20. Drop block; 21. Magnetic tile pressing jig; 22. Magnetic tile material proximity sensor; 23. Pressing head through-beam sensor; 24. Pressing electric cylinder; 25. Top pressure rod; 26. Pressing head; 27. Magnetic tile pressing seat. Detailed Implementation
[0021] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.
[0022] Example: Figures 1-5 As shown, an automatic magnetic tile insertion mechanism includes an operating frame 5, on which a core feeding assembly 6 is mounted, and a magnetic tile pressing assembly 1 is mounted on the upper end of the core feeding assembly 6. A vibratory feeder 4 is mounted at the rear end of the core feeding assembly 6, and a magnetic tile feeding channel 2 is provided between the vibratory feeder 4 and the core feeding assembly 6. A magnetic tile dispensing assembly 3 is provided between the magnetic tile feeding channel 2 and the core feeding assembly 6.
[0023] The iron core feeding assembly 6 includes a feeding base 11. The upper end of the feeding base 11 is equipped with a pressing assembly fixing seat 9 for fixing the magnetic tile pressing assembly 1. A lifting turntable 10 is located between the feeding base 11 and the pressing assembly fixing seat 9. A lifting electric cylinder 12 is located at the lower end of the feeding base 11 to drive the lifting turntable 10 up and down. The upper end of the lifting turntable 10 has six iron core jigs 7 arranged in an array. Iron core photoelectric sensors I 8 are located on both sides of the rear end of the pressing assembly fixing seat 9, and iron core photoelectric sensors II 14 are located on both sides of the front end of the pressing assembly fixing seat 9. A servo motor 13 is located at the lower end of the lifting turntable 10. One set of servo motors 13 is used to drive the lifting turntable 10 to rotate 180 degrees, and the other servo motors 13 are used to adjust the angle of the iron core jigs 7.
[0024] The magnetic tile pressing assembly 1 includes a magnetic tile pressing base 27, and three pressing rods 25 inside the magnetic tile pressing base 27 that penetrate the pressing assembly fixing seat 9 and press against the iron core fixture 7. The front end of the pressing rod 25 is provided with a pressing head 26. The upper end of the magnetic tile pressing base 27 is provided with three pressing electric cylinders 24 that drive the pressing rods 25 to move up and down.
[0025] The magnetic tile distribution assembly 3 comprises a magnetic tile distribution seat 19, the upper end of the magnetic tile distribution seat 19 is provided with three feeding plates 15 communicated with the magnetic tile feeding channel 2, the rear end of each feeding plate 15 is provided with a pneumatic cylinder 16, a distribution slider 18 is arranged between the pneumatic cylinder 16 and the feeding plate 15, a pressure head opposite-acting sensor 23 is arranged at the front upper end of the magnetic tile distribution seat 19, and a magnetic tile opposite-acting sensor 17 is arranged between the pressure head opposite-acting sensor 23 and the feeding plate 15. A magnetic tile pressing fixture 21 is arranged at the lower front end of the magnetic tile distribution seat 19, a blanking block 20 is arranged at the front end of the magnetic tile distribution seat 19, and a magnetic tile material proximity sensor 22 is arranged between the blanking block 20 and the magnetic tile pressing fixture 21.
[0026] The iron core is placed on the corresponding iron core fixture 7 by the robot or the operator, the iron core opposite-acting sensor II 14 detects that the iron core is placed in place, then the bottom servo motor 13 drives the lifting turntable 10 to rotate 180°, and the iron core is moved to the assembly area. The lifting cylinder 12 lifts the iron core fixture 7, so that the iron core product is embedded and connected with the magnetic tile pressing fixture 21. The vibration disc 4 starts to vibrate and distribute the magnetic tiles to the magnetic tile feeding channel 2, then the magnetic tiles fall into the feeding plate 15, the magnetic tile opposite-acting sensor 17 senses that the magnetic tiles are in place, the pneumatic cylinder 16 advances and drives the distribution slider 18 to advance, and the magnetic tile distribution action is completed. The magnetic tiles fall into the pressing blanking block 20 and finally reach the magnetic tile pressing fixture 21. Then the pressing cylinder 24 advances downward, drives the pressing rod 25 to press downward, and the pressure head 26 follows the pressing downward until the magnetic tiles are pressed into the specified depth. After the pressing cylinder 24 moves to the specified pressing position, the magnetic tile material proximity sensor 22 senses the magnetic tiles, the pressing cylinder 24 returns to the initial position, and the pressure head opposite-acting sensor 23 senses that the pressure head 26 is in place. Then the single magnetic tile pressing action is completed. Eight magnetic tiles need to be pressed into a single product, and in the pressing process, the iron core fixture 7 and the magnetic tile pressing fixture 21 are rotated to different pressing angles by the servo motor 13, and the repeated pressing action completes the magnetic tile pressing process of the whole product.
[0027] In summary, the magnetic tile automatic insertion mechanism has the characteristics of simple structure, high automation degree, good running stability, time saving and labor saving. The problem of realizing magnetic tile multi-station insertion assembly is solved. It can be adjusted according to magnetic tiles of different sizes.
[0028] It is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the basic characteristics of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0029] In summary, the above is only a specific embodiment of the present application, but the structural features of the present application are not limited thereto, any changes or modifications made by those skilled in the art within the scope of the present application are covered by the patent scope of the present application.
Claims
1. A magnetic shoe automatic insertion mechanism characterized by: The utility model provides an iron core magnetic tile pressure -assembling device, including operation frame (5), the operation frame (5) is equipped with iron core feeding assembly (6) on, the upper end of iron core feeding assembly (6) is equipped with magnetic tile pressure -assembling assembly (1), iron core feeding assembly (6) including feeding seat (11), the upper end of feeding seat (11) is equipped with the pressure -assembling assembly fixing seat (9) for fixing magnetic tile pressure -assembling assembly (1), the pressure -assembling assembly fixing seat (9) between feeding seat (11) and is equipped with lifting turntable (10), the upper end of lifting turntable (10) is equipped with a plurality of array distribution's iron core jig (7), magnetic tile pressure -assembling assembly (1) including magnetic tile pressure -assembling seat (27), the inside of magnetic tile pressure -assembling seat (27) is equipped with a plurality of top pressure rod (25) and is pressure -connected with iron core jig (7) through pressure -assembling assembly fixing seat (9), the front end of top pressure rod (25) is equipped with pressure head (26).
2. The automatic magnet tile inserting mechanism according to claim 1, wherein: The rear end of iron core feeding assembly (6) is equipped with vibrating disc (4), the vibrating disc (4) is equipped with magnetic tile feeding chute (2) with iron core feeding assembly (6), the magnetic tile feeding chute (2) is equipped with magnetic tile distribution assembly (3) with iron core feeding assembly (6).
3. The automatic magnet tile inserting mechanism according to claim 2, wherein: Magnetic tile distribution assembly (3) including magnetic tile distribution seat (19), the upper end of magnetic tile distribution seat (19) is equipped with a plurality of feed plate (15) and is communicated with magnetic tile feeding chute (2), the rear end of feed plate (15) is equipped with air cylinder (16), the air cylinder (16) is equipped with distribution sliding block (18) with feed plate (15), the front upper end of magnetic tile distribution seat (19) is equipped with pressure head opposite -emission inductor (23), the pressure head opposite -emission inductor (23) is equipped with magnetic tile opposite -emission inductor (17) with feed plate (15).
4. The automatic magnet tile inserting mechanism according to claim 3, wherein: The front lower end of magnetic tile distribution seat (19) is equipped with magnetic tile pressure -assembling jig (21), the front end of magnetic tile distribution seat (19) is equipped with blanking block (20), the lower side of blanking block (20) is equipped with magnetic tile material proximity sensor (22) with magnetic tile pressure -assembling jig (21).
5. The automatic magnet tile inserting mechanism according to claim 1, wherein: The rear end of pressure -assembling assembly fixing seat (9) is equipped with iron core opposite -emission inductor I (8) with both sides, the front end of pressure -assembling assembly fixing seat (9) is equipped with iron core opposite -emission inductor II (14) with both sides, the lower end of lifting turntable (10) is equipped with a plurality of servo motor (13).
6. The automatic magnet tile inserting mechanism according to claim 1, wherein: The lower end of feeding seat (11) is equipped with lifting cylinder (12) and drives lifting turntable (10) to go up and down.
7. The automatic magnet tile inserting mechanism according to claim 1, wherein: The upper end of magnetic tile pressure -assembling seat (27) is equipped with a plurality of pressure -assembling cylinder (24) and drives top pressure rod (25) to go up and down respectively.