Belt counterweight device for slag transportation

Abstract

The utility model provides a belt counterweight device for slag transportation, and relates to the technical field of slag transportation. A belt counterweight device for slag transportation comprises a rack, a fixed frame, a movable frame and a counterweight mechanism, the fixed frame and the movable frame are arranged at the two ends of the rack, the counterweight mechanism is connected with the movable frame, the fixed frame is connected with the movable frame through a belt, and the counterweight mechanism comprises a steel wire rope, a guide rail and a counterweight block. The guide rail is installed on the machine frame and located on the side, away from the fixed frame, of the movable frame, one end of the steel wire rope is fixedly connected with the movable frame, and the other end of the steel wire rope is arranged on the outer side of the guide rail in a winding mode, penetrates through the machine frame and is fixedly connected with the balancing weight. The counterweight device can effectively prevent lithium slag from entering a counterweight area on the premise of ensuring the tensioning effect of the belt conveyor.

Description

Technical Field

[0001] This utility model relates to the field of slag transportation technology, and more specifically, to a belt counterweight device for slag transportation. Background Technology

[0002] Belt conveyors are widely used in industrial production as a high-efficiency and continuous conveying device in the transportation of powdery or granular materials such as lithium slag. However, during long-term operation, belts are prone to loosening due to natural stretching and mechanical wear, leading to problems such as belt slippage, misalignment, and even shutdown, affecting the normal operation of the equipment and production efficiency.

[0003] To address the issue of belt slack, existing belt conveyors are typically equipped with tensioning devices, among which counterweight tensioning devices are widely used due to their simple structure and ease of maintenance. These devices generally connect counterweights to the guide roller support of the belt conveyor, utilizing the weight of the counterweights to apply a constant tension to the belt, thus maintaining belt tension. However, in practical applications, it has been found that existing belt conveyor counterweights are usually located in the pit area below the slag discharge port, and this arrangement has several problems. Because lithium slag is prone to dust generation or spillage during transport, some lithium slag leaks from the discharge port and falls into the counterweight pit. Lithium slag has a certain degree of corrosiveness and adhesion; its accumulation around the counterweight not only affects its normal operation but may also cause jamming, corrosion, and other malfunctions, reducing the equipment's service life.

[0004] Furthermore, because the counterweight itself occupies a certain amount of space, the area beneath and around it often becomes a blind spot for slag removal operations, making cleaning difficult. Currently, the main method of cleaning relies on manual entry into the pit for periodic cleaning. This not only increases the labor intensity of workers but also poses significant safety hazards when working under the counterweight, such as the risk of falling objects and mechanical injuries, which is detrimental to safe production management. Utility Model Content

[0005] The purpose of this utility model is to provide a belt counterweight device for slag transportation, which can effectively prevent lithium slag from entering the counterweight area while ensuring the tension of the belt conveyor.

[0006] This utility model is achieved through the following technical solution:

[0007] A belt counterweight device for slag transportation includes a frame, a fixed frame and a movable frame disposed at both ends of the frame, and a counterweight mechanism connected to the movable frame. The fixed frame and the movable frame are connected by a belt. The counterweight mechanism includes a wire rope, a guide rail, and a counterweight block. The guide rail is installed on the frame and located on the side of the movable frame away from the fixed frame. One end of the wire rope is fixedly connected to the movable frame, and the other end of the wire rope is wound around the outside of the guide rail and passes through the frame to be fixedly connected to the counterweight block.

[0008] Furthermore, the fixed frame includes a rectangular frame, which is bolted to the machine frame, and a roller is provided on the top of the frame.

[0009] Furthermore, the movable frame includes a rectangular frame two, a roller two is provided on the top of the frame two, and rollers are provided around the frame two. The rollers slide in cooperation with the frame, and the belt is respectively sleeved with the roller one and the roller two.

[0010] Furthermore, a fixed seat is provided on the top of the frame body two near the counterweight mechanism, and the wire rope is sleeved on the fixed seat.

[0011] Furthermore, the top of the first frame and the second frame are provided with mounting bases, and the first roller and the second roller are rotatably connected to the mounting bases respectively.

[0012] Furthermore, the direction of movement of the counterweight is perpendicular to the direction of movement of the movable frame.

[0013] Furthermore, a protective shell is provided on the outside of the counterweight.

[0014] Furthermore, the counterweight includes a base plate and a counterweight plate, the wire rope is fixedly connected to the base plate, and the counterweight plate is detachably connected to the base plate.

[0015] The technical solution of this utility model has at least the following advantages and beneficial effects:

[0016] In this invention, the counterweight position is moved from below the conveyor belt to the end of the conveyor belt, and the counterweight is changed from a suspended counterweight to a traction counterweight. This can prevent lithium slag from entering the counterweight area while ensuring the tension of the conveyor belt. It also facilitates the mechanical cleaning of lithium slag leaked from the conveyor belt onto the ground, eliminates the safety hazards of slag cleaning, reduces labor intensity, and improves slag cleaning efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of the belt counterweight device for slag transportation provided in Embodiment 1 of this utility model;

[0019] Figure 2 This is another structural schematic diagram of the belt counterweight device for slag transportation provided in Embodiment 1 of this utility model;

[0020] Figure 3 This is a top view of the belt counterweight device for slag transportation provided in Embodiment 1 of this utility model;

[0021] Figure 4 This is a structural schematic diagram of the counterweight block provided in Embodiment 1 of this utility model.

[0022] Icons: 1-Frame, 2-Fixed frame, 3-Moving frame, 4-Belt, 5-Counterweight mechanism, 6-Mounting base, 21-Frame 1, 22-Roll 1, 31-Frame 2, 32-Roll 2, 33-Roller, 34-Fixed base, 51-Wire rope, 52-Guide rail, 53-Counterweight block, 54-Protective housing, 531-Base plate, 532-Counterweight plate. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0025] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0026] In the description of this utility model, it should be noted that if terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" appear to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0027] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] Example 1

[0029] like Figures 1-4 As shown, this embodiment provides a belt counterweight device for slag transportation, including a frame 1, a fixed frame 2 and a movable frame 3 disposed at both ends of the frame 1, and a counterweight mechanism 5 connected to the movable frame 3. The fixed frame 2 and the movable frame 3 are connected by a belt 4. The counterweight mechanism 5 includes a wire rope 51, a guide rail 52, and a counterweight block 53. The guide rail 52 is installed on the frame 1 and located on the side of the movable frame 3 away from the fixed frame 2. One end of the wire rope 51 is fixedly connected to the movable frame 3, and the other end of the wire rope 51 is wrapped around the outside of the guide rail 52 and passes through the frame 1 and is fixedly connected to the counterweight block 53.

[0030] Moving the counterweight from below the conveyor belt to its end, and changing it from a suspended counterweight to a tensioned counterweight, prevents lithium slag from entering the counterweight area while maintaining conveyor belt tension. This facilitates mechanical cleaning of lithium slag leaking onto the ground, eliminates safety hazards during cleaning, reduces labor intensity, and improves cleaning efficiency. Specifically, counterweight block 53 is located at the end of the conveyor belt, with a certain distance between it and the belt 4. This prevents lithium slag on the belt 4 from falling into the counterweight area, enabling automatic cleaning of the counterweight area.

[0031] In one embodiment of this example, the fixed frame 2 includes a rectangular frame 21, which is connected to the machine frame 1 by bolts, and a roller 22 is provided on the top of the frame 21.

[0032] In one embodiment of this invention, the movable frame 3 includes a rectangular frame 31. A roller 32 is mounted on the top of the frame 31, and rollers 33 are arranged around the perimeter of the frame 31. The rollers 33 slide in contact with the frame 1. The belt 4 is connected to both the first roller 22 and the second roller 32. The frame 31 can be pulled by a counterweight 53, a guide rail 52, and a wire rope 51, thereby adjusting the distance between the frame 31 and the first frame 21 and achieving rapid tensioning of the belt 4.

[0033] In one embodiment of this invention, a fixed seat 34 is provided on the top of the frame 31 near the counterweight mechanism 5, and the wire rope 51 is sleeved on the fixed seat 34. The connection between the wire rope 51 and the fixed seat 34 facilitates the replacement of the wire rope 51.

[0034] In one embodiment of this invention, mounting bases 6 are provided on the top of the first frame 21 and the second frame 31, and the first roller 22 and the second roller 32 are rotatably connected to the mounting bases 6. Specifically, bearings can be used to achieve the connection.

[0035] In one embodiment of this invention, the movement direction of the counterweight 53 is perpendicular to the movement direction of the movable frame 3.

[0036] In one embodiment of this invention, a protective housing 54 is provided on the outside of the counterweight 53. The protective housing 54 can isolate the counterweight 53, preventing operators from entering the counterweight area and improving safety.

[0037] In one embodiment of this invention, the counterweight 53 includes a base plate 531 and a counterweight plate 532. The wire rope 51 is fixedly connected to the base plate 531, and the counterweight plate 532 is detachably connected to the base plate 531. The detachable design of the counterweight plate 532 and the base plate 531 allows for adjustment of the counterweight weight to accommodate different degrees of slack in the belt 4. Specifically, a slot is provided on the counterweight plate 532, and the wire rope 51 is secured within the slot, enabling a quick connection between the counterweight plate 532 and the base plate 531.

[0038] The working principle is as follows: Lithium slag is transported on belt 4. When the belt 4 experiences tension slack, the counterweight 53, guide rail 52, and wire rope 51 work together to pull frame 21, causing frame 21 to move away from frame 21 on the frame 1. Adjusting the distance between frame 21 and frame 21 achieves tensioning of belt 4. Furthermore, the number of counterweight plates 532 on counterweight 53 can be adjusted to regulate the pulling force of counterweight 53 on frame 21, thus adjusting the tension of belt 4.

[0039] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A belt weighting device for use in the transportation of slag, characterized in that The application relates to a lifting device, which comprises a rack, fixed frames arranged at both ends of the rack, a movable frame and a counterweight mechanism connected with the movable frame, wherein the fixed frames are connected with the movable frame through a belt, the counterweight mechanism comprises a steel wire rope, a guide rail and a counterweight block, the guide rail is arranged on the rack and located at a side of the movable frame away from the fixed frame, one end of the steel wire rope is fixedly connected with the movable frame, the other end of the steel wire rope is arranged outside the guide rail and fixedly connected with the counterweight block through the rack.

2. The belt weight device for a slag conveyance according to claim 1, characterized by The fixed frame comprises a rectangular frame body one, the frame body one is connected with the rack through bolts, and a roller one is arranged on the top of the frame body one.

3. The belt weight device for a slag conveyance according to claim 2, characterized by The movable frame comprises a rectangular frame body two, a roller two is arranged on the top of the frame body two, and rollers are arranged around the frame body two, the rollers are slidably connected with the rack, and the belt is sleeved with the roller one and the roller two respectively.

4. The belt weight device for a slag conveyance according to claim 3, characterized by A fixed seat is arranged on the top of one side of the frame body two close to the counterweight mechanism, and the steel wire rope is sleeved with the fixed seat.

5. The belt weight device for a slag conveyance according to claim 3, characterized by Roller one and the roller two are rotatably connected with the mounting seat respectively.

6. The belt weight device for a slag conveyance according to claim 1, characterized by The movement direction of the counterweight block is perpendicular to the movement direction of the movable frame.

7. The belt weight device for a slag conveyance according to claim 6, characterized by A protective shell is arranged outside the counterweight block.

8. The belt weight device for a slag conveyance according to claim 7, characterized by The counterweight block comprises a bottom plate and a counterweight plate, the steel wire rope is fixedly connected with the bottom plate, and the counterweight plate is detachably connected with the bottom plate.

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