Transportation and erection integrated rack rear roller supporting leg supporting structure with steel tenon structure
By installing adjustable-height double-nested cylindrical supports and hydraulic support claws in the holes inside the pier pad stones, the problem of unstable support of the rear outriggers of the integrated transport and erection machine was solved, achieving stable support and efficient construction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-03-31
AI Technical Summary
The rear support legs of the WE-SC900H gantry crane cannot be stably supported in the holes inside the pier pad stones with steel tenon structures, resulting in unstable support.
A rear roller support structure for an integrated transport frame with a steel tenon structure was designed. It adopts a double-nested cylindrical support pier, and the height is adjusted by threaded connection. It is equipped with hydraulic support claws and wedge-shaped steel plates to ensure that the support surface is flush with the concrete surface and enhance the resistance to lateral displacement.
It achieves stable support for the integrated transport and erection machine, improves the reuse rate and construction efficiency, reduces leveling time, and enhances resistance to lateral displacement.
Smart Images

Figure CN224063276U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building engineering technology, specifically to a rear roller support structure for an integrated transport frame with a steel tenon structure. Background Technology
[0002] The WE-SC900H integrated beam transport and erection machine consists of a beam hoisting machine and a beam guiding machine. The beam guiding machine is supported above the bridge pier by three roller outriggers and one rear outrigger. In most construction sites, the rear outrigger is supported on the inside of the support pad stone, which is a flat concrete surface.
[0003] When a shock-resistant beam with a steel tenon structure is present, a hole with a diameter of about 40cm and a depth of about 40cm will be reserved at the position of the inner stop block of the pier pad stone. Most of the area of this hole is located on the support surface at the bottom of the rear support leg, which causes the rear support leg of the WE-SC900H transport and erection machine to be unable to provide stable support. Utility Model Content
[0004] The purpose of this utility model is to provide a rear roller support structure for an integrated frame with a steel tenon structure. By processing two cylindrical supports and installing them in the hole, the supports are set as double nested cylinders. The cylinders are connected by threads, so that the height of the cylinders can be adjusted to make their top surface flush with the concrete surface, thereby enabling the rear support to be stably supported on the upper part of the supports, thus solving the problems in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A rear roller support structure for an integrated transport frame with a steel tenon structure includes a support block located within a pre-reserved hole in the steel tenon structure. The support block is cylindrical and includes a lower support block and an upper support block. The upper part of the lower support block has an installation groove for accommodating the upper support block. The side wall of the upper support block has an external thread, and the inner side wall of the installation groove has an internal thread that matches the external thread. The upper support block and the lower support block are threadedly connected.
[0007] The bottom of the lower support is provided with a hydraulic support claw. The output end of the hydraulic support claw extends out of the lower support. A support plate is installed on the outer end of the hydraulic support claw. The hydraulic support claw abuts against the inner wall of the pre-reserved hole in the steel tenon structure through the support plate.
[0008] The upper part of the upper support is provided with a wedge-shaped steel plate, and the top of the wedge-shaped steel plate is provided with an anti-slip surface, which is an inclined surface.
[0009] Preferably, a positioning post is provided at the center of the bottom of the wedge-shaped steel plate, the positioning post is adapted to the positioning hole at the center of the upper support, and a number of limiting square holes are arranged along the edge on the top surface of the upper support, with no less than 30 limiting square holes. Several limiting blocks that match the limiting square holes are fixed on the bottom surface of the wedge-shaped steel plate.
[0010] Preferably, the diameter of the pre-reserved hole in the steel tenon structure is 40cm and the height is 40cm.
[0011] Preferably, the lower support has a diameter of 28cm and a height of 40cm.
[0012] Preferably, the anti-slip surface is located on the same horizontal plane as the concrete surface of the bridge pier.
[0013] Preferably, there are three hydraulic support claws, and the included angle between adjacent hydraulic support claws is 120°.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. This utility model is equipped with a double-layer nested cylindrical support pier, consisting of a lower support pier and an upper support pier. The two are connected by threads, allowing the total height to be adjusted as needed. The reuse rate can be increased by 60%, so that the top of the support pier can be flush with the concrete surface of the bridge pier, thus providing a stable support foundation for the integrated transport and erection machine.
[0016] 2. The bottom of the lower support pier of this utility model is provided with three hydraulic support claws distributed at 120°. Each support claw is equipped with a support plate at its outer end. After the hydraulic support claws are extended by hydraulic drive, the support plate fits tightly against the inner wall of the pre-reserved hole in the steel tenon structure, thereby enhancing the resistance to lateral displacement.
[0017] 3. This utility model can quickly level the top surface of the upper support by prefabricating wedge-shaped steel plates at various inclination angles, without the need to use mortar or gravel to level it from the bottom, effectively shortening the leveling time and improving construction efficiency. Attached Figure Description
[0018] Figure 1 This is a top view of the bridge pier pad stone of this utility model;
[0019] Figure 2 This is a schematic diagram of the retracted state of the support of this utility model;
[0020] Figure 3 This is an exploded view of the overall structure of this utility model;
[0021] Figure 4 This is a longitudinal sectional view of the overall structure of this utility model.
[0022] In the diagram: 1. Pier; 11. Lower pier; 12. Upper pier; 13. Positioning hole; 14. Limiting square hole; 2. Mounting groove; 3. External thread; 4. Internal thread; 5. Support plate; 6. Wedge-shaped steel plate; 61. Anti-slip surface; 62. Positioning column; 63. Limiting block; 7. Steel tenon structure reserved hole; 8. Hydraulic support claw; 9. Pier pad stone; Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] In existing technology, a hole is pre-drilled at the position of the inner stop block of the pier pad stone with a steel tenon structure. Most of the area of this hole is located on the support surface at the bottom of the rear outrigger, causing the rear outrigger of the WE-SC900H transport and erection machine to be unable to provide stable support. To solve the above problem, the following technical solution is provided; please refer to [link / reference]. Figure 1-4 ;
[0025] In the construction of the steel tenon structure earthquake-resistant drop beam bridge pier, a steel tenon structure reserved hole 7 is reserved on the inner side of the pier pad stone 9. The diameter of the steel tenon structure reserved hole 7 is 40cm and the height is 40cm.
[0026] The support 1 is located in the pre-reserved hole 7 of the steel tenon structure. The support 1 is a cylindrical structure and includes a lower support 11 and an upper support 12. The lower support 11 and the upper support 12 can be made of Q345B high-strength steel or cast with reinforced concrete.
[0027] The lower support 11 has an installation groove 2 in the middle for accommodating the upper support 12, and the lower support 11 and the upper support 12 form a nested cylindrical tube.
[0028] The diameter of the lower support pier 11 is 28cm and the height is 40cm.
[0029] The upper support 12 has an external thread 3 on its side wall, and the inner side wall of the mounting groove 2 has an internal thread 4 that matches the external thread 3. The upper support 12 is threadedly connected to the lower support 11. The height can be adjusted by the cooperation of the external thread 3 and the internal thread 4. The height range is 30-50cm, which can be adapted to the pre-reserved holes 7 of steel tenon structure of different depths.
[0030] The bottom of the lower support pier 11 is provided with an extension structure, specifically a hydraulic support claw 8 that can extend outward. There are three hydraulic support claws 8 in total, and the included angle between adjacent hydraulic support claws 8 is 120° to ensure uniform force distribution.
[0031] The output end of the hydraulic support claw 8 extends through the lower support 11. A support plate 5 is installed on the outer end of the hydraulic support claw 8. The hydraulic support claw 8 abuts against the inner wall of the pre-reserved hole 7 of the steel tenon structure through the support plate 5. After the hydraulic support claw 8 is extended by hydraulic drive, the support plate 5 fits tightly against the inner wall of the pre-reserved hole 7 of the steel tenon structure, enhancing the resistance to lateral displacement.
[0032] The upper part of the upper support pier 12 is provided with a wedge-shaped steel plate 6, and the top of the wedge-shaped steel plate 6 is provided with an anti-slip surface 61 to prevent the rear support leg from sliding on the wedge-shaped steel plate 6.
[0033] Multiple sets of prefabricated wedge-shaped steel plates 6 with different inclination angles are used, i.e., the anti-slip surface 61 is inclined. The top surface of the upper support 12 is quickly leveled by combination and matching, and the error is controlled within ±1mm.
[0034] The wedge-shaped steel plate 6 is made of Q235B steel plate with a thickness of 15mm. The inclination angle of a single set of wedge plates is 1°, 2°, 3° or above, and its diameter matches the diameter of the top surface of the upper support 12. Based on the height deviation of the top surface of the upper support 12, wedge-shaped steel plates 6 with matching inclination angles are selected for combination. The flatness of the top surface is checked by a level, and the orientation of the wedge-shaped steel plate 6 is finely adjusted by rotating it before installation.
[0035] A positioning post 62 is provided at the center of the bottom of the wedge-shaped steel plate 6. The positioning post 62 is compatible with the positioning hole 13 at the center of the upper support 12. During installation, the positioning post 62 is first aligned with the positioning hole 13 for installation, which makes it easy to quickly find the installation point of the wedge-shaped steel plate 6.
[0036] The positioning hole 13 is longitudinally continuous. If necessary, sand and gravel can be injected into the bottom gap of the mounting groove 2 through the positioning hole 13 to enhance the bearing capacity of the lower support 11 and the upper support 12.
[0037] The top surface of the upper support 12 is provided with limiting square holes 14 arranged along the edge, with no less than 30 limiting square holes 14. Several limiting blocks 63 that match the limiting square holes 14 are fixed on the bottom surface of the wedge-shaped steel plate 6. After rotating the wedge-shaped steel plate 6 to finely adjust to a suitable orientation, the limiting blocks 63 are aligned with the limiting square holes 14 below them and inserted to fix the orientation of the wedge-shaped steel plate 6 and prevent orientation deviation during the load-bearing process.
[0038] Two clamps can be installed on the outer wall of the lower support pier 11 as handles.
[0039] Working principle: The lower support 11 is vertically placed into the pre-reserved hole 7 of the steel tenon structure, ensuring that the bottom of the lower support 11 is in contact with the bottom surface of the pre-reserved hole 7 of the steel tenon structure; the hydraulic support claw 8 is activated to drive the support plate 5 to unfold and fit tightly against the inner wall of the pre-reserved hole 7 of the steel tenon structure, and a polyurethane anti-slip coating is sprayed to enhance friction.
[0040] Screw the upper support 12 into the mounting groove 2 of the lower support 11 and adjust the total height by rotating the thread. Use a level to check the top surface of the upper support 12 to ensure that it is flush with the concrete surface of the bridge pier. If the top surface of the upper support 12 is tilted, select a wedge steel plate 6 with a matching tilt angle according to its height deviation. Insert the positioning post 62 at the bottom of the wedge steel plate 6 into the positioning hole 13 in the center of the upper support 12. After adjusting the tilt direction, insert the limiting block 63 into the limiting square hole 14 for limiting. After completion, use a level to check the levelness again (error ≤ ±1mm).
[0041] Epoxy resin mortar or gravel is poured into the gap between the lower support 11 and the reserved hole 7 of the steel tenon structure to fill the gap until it is dense. Let it stand for 30 minutes to allow the mortar to cure and form an integral load-bearing structure.
[0042] Apply 1.3 times the design load to the overall load-bearing structure for 20 minutes and check for settlement, displacement or structural deformation. If the upper support pier 12 has no settlement, the hydraulic support claw 8 is not loose and the wedge steel plate 6 does not slip, then the standard is met.
[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. A steel tenon structure with a rack integrated machine frame rear roller leg support structure, comprising a pier (1), characterized in that, The pier (1) is located in the steel tenon structure reserved hole (7), the pier (1) is a cylindrical structure, the pier (1) includes a lower pier (11) and an upper pier (12), the lower pier (11) is provided with a mounting groove (2) for accommodating the upper pier (12) at the upper portion, the sidewall of the upper pier (12) is provided with an external thread (3), the inner sidewall of the mounting groove (2) is provided with an internal thread (4) matched with the external thread (3), and the upper pier (12) is threadedly connected with the lower pier (11); The bottom of the lower pier (11) is provided with a hydraulic supporting claw (8), the output end of the hydraulic supporting claw (8) penetrates out of the lower pier (11), the outer end of the hydraulic supporting claw (8) is provided with a supporting plate (5), and the hydraulic supporting claw (8) is in abutment with the inner wall of the steel tenon structure reserved hole (7) through the supporting plate (5); The upper portion of the upper pier (12) is provided with a wedge-shaped steel plate (6), the top of the wedge-shaped steel plate (6) is provided with an anti-skid surface (61), and the anti-skid surface (61) is an inclined surface.
2. The integrated carrier and pallet rear roller leg support structure with a steel tenon structure of claim 1, wherein, The bottom of the wedge-shaped steel plate (6) is provided with a positioning column (62) at the central position, the positioning column (62) is matched with a positioning hole (13) at the center of the upper pier (12), a plurality of limiting square holes (14) are arranged on the top surface of the upper pier (12) along the edge, the number of the limiting square holes (14) is not less than 30, and the bottom surface of the wedge-shaped steel plate (6) is fixed with a plurality of limiting blocks (63) matched with the limiting square holes (14).
3. The integrated carrier and pallet rear roller leg support structure with a steel tenon structure of claim 2, wherein, The diameter of the steel tenon structure reserved hole (7) is 40 cm, and the height is 40 cm.
4. The integrated carrier and pallet rear roller leg support structure with a steel tenon structure of claim 3, wherein, The diameter of the lower pier (11) is 28 cm, and the height is 40 cm.
5. The integrated carrier and pallet rear roller leg support structure with a steel tenon structure of claim 4, wherein, The anti-skid surface (61) is located on the same horizontal plane as the pier concrete surface.
6. The integrated carrier and pallet rear roller leg support structure with a steel tenon structure of claim 5, wherein, The hydraulic supporting claws (8) are provided in total three, and the included angle between adjacent hydraulic supporting claws (8) is 120°.