Molten aluminum placing device facilitating pouring of molten aluminum

By cooperating with the linkage mechanism and the electro-hydraulic actuator, the automatic tilting of the aluminum liquid tank or aluminum ingot smelting furnace is realized, which solves the safety hazards and high costs caused by manual operation and improves the safety and reliability of the device.

CN224065895UActive Publication Date: 2026-03-31JIANGSU JIAQUN METAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The current process of removing molten aluminum requires manual operation, which poses safety hazards and is costly, and it is difficult to avoid close contact with high-temperature molten aluminum.

Method used

The system employs a linkage mechanism in conjunction with an electro-hydraulic actuator, which controls the tilting of the aluminum molten tank or aluminum ingot smelting furnace to achieve automatic pouring of aluminum molten material, thus eliminating the need for manual operation.

Benefits of technology

It improves the safety and reliability of the device, reduces the risk of human contact with high-temperature molten aluminum, and has a simple structure and low cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The molten aluminum placing device comprises two L-shaped frames which are arranged in a spaced mode, the lower portions of the vertical sections of the two L-shaped frames are connected through a transverse rod, vertical rods are integrally welded to the upper portions of the free ends of the horizontal sections of the two L-shaped frames, and an upper hinge seat and a lower hinge seat are integrally arranged on the inner sides of the vertical rods. A placing assembly is arranged between the two L-shaped frames, the upper hinge seat is hinged to the outer wall of the placing assembly through a first connecting rod inclining downwards, the lower hinge seat is hinged to the outer wall of the placing assembly through a second connecting rod inclining downwards, and electric-hydraulic push rods are hinged to the horizontal sections of the L-shaped frames. The free end of the electric-hydraulic push rod is hinged to the middle of the second connecting rod, through control of the electric-hydraulic push rod, the placing assembly can be turned over, so that molten aluminum in a molten aluminum barrel or an aluminum ingot smelting furnace is poured out, close-range contact between people and the smelting furnace is avoided, the use safety and reliability of the device are improved, and the device is suitable for industrial production and has good application prospects. And the practicability is very high.
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Description

Technical Field

[0001] This utility model belongs to the technical field of smelting equipment, and in particular relates to an aluminum liquid placement device that facilitates the pouring of aluminum liquid. Background Technology

[0002] A patent titled "An Aluminum Ingot Smelting Furnace" is published in the existing Chinese patent database. The application number is CN202122776283.7, and the application date is November 10, 2021. This aluminum ingot smelting furnace automatically tilts to pour molten aluminum, replacing the traditional method of collecting material through the discharge port. This avoids close contact between personnel and the furnace, improving the safety and reliability of the equipment. It also facilitates the movement of the furnace, thus improving the operability of the device. (The text also mentions a continuous...) The system comprises a connecting beam, a smelting furnace, two sets of tilting assemblies, a drive assembly, and two sets of moving assemblies. The two sets of tilting assemblies are symmetrically fixed at the left and right ends of the connecting beam, and the smelting furnace is interconnected with the two sets of tilting assemblies. Each tilting assembly includes a moving plate, two sets of support plates, a rotating shaft, gears, slide rails, slide blocks, racks, two sets of shaft seats, and lead screws. The drive assembly is installed on the upper end face of the connecting beam and is used to synchronously drive the lead screws in the two sets of tilting assemblies. The two sets of moving assemblies are respectively fixedly installed on the lower end faces of the two sets of moving plates and are used to move the moving plates.

[0003] In existing technologies, aluminum molten metal storage tanks or aluminum ingot smelting furnaces typically require manual opening of a control valve on the furnace to allow the molten metal to flow out through the outlet. Because the molten metal is at a high temperature, workers must avoid close contact with the furnace during operation to ensure safety and reliability, as this can easily lead to burns. Furthermore, the gear-based structure used in these devices is costly. Therefore, this paper aims to propose an aluminum molten metal placement device that facilitates the pouring of molten metal. This device uses a linkage mechanism to tilt the aluminum molten metal tank or aluminum ingot smelting furnace, thereby allowing for the removal of the molten metal. Utility Model Content

[0004] The technical problem to be solved by this utility model is how to remove molten aluminum from an aluminum molten tank or aluminum ingot smelting furnace without manual operation. In order to improve its shortcomings, this utility model provides an aluminum molten aluminum placement device that facilitates the pouring of molten aluminum.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution:

[0006] A device for facilitating the pouring of molten aluminum includes two spaced-apart L-shaped frames. The lower parts of the vertical sections of the two L-shaped frames are connected by a horizontal bar. A vertical pole is integrally welded above the free ends of the horizontal sections of the two L-shaped frames. An upper hinge seat and a lower hinge seat are integrally provided on the inner side of the vertical pole. A placement assembly is provided between the two L-shaped frames. An aluminum molten tank or aluminum ingot smelting furnace is placed inside the placement assembly. The upper hinge seat is hinged to the outer wall of the placement assembly via a downwardly inclined first connecting rod. The lower hinge seat is hinged to the outer wall of the placement assembly via a downwardly inclined second connecting rod. An electro-hydraulic actuator is hinged to the horizontal section of the L-shaped frame. The free end of the electro-hydraulic actuator is hinged to the middle of the second connecting rod.

[0007] Compared with the prior art, the beneficial effects of this utility model are: due to the coordinated arrangement of the linkage mechanism and the placement component, the placement component can be flipped by the control of the electro-hydraulic push rod, thereby pouring the aluminum liquid in the aluminum liquid tank or aluminum ingot smelting furnace, avoiding close contact between people and the smelting furnace, thus improving the safety and reliability of the device. This device is suitable for industrial production and has strong practicality.

[0008] As a preferred embodiment, the placement assembly includes a U-shaped plate, with side plates connected to the outer sides of both ear sections of the U-shaped plate. An arc-shaped plate connects the two side plates, and an outwardly flange is integrally formed on the arc-shaped plate. Each outwardly flange is bolted to the inner surface of the corresponding side plate. A limit rod is provided between the upper ends of the two side plates, and the limit rod abuts against the upper surface of the aluminum liquid tank or aluminum ingot smelting furnace. The structural design of the placement assembly ensures the stability of the aluminum liquid tank or aluminum ingot smelting furnace during the pouring process.

[0009] As a preferred embodiment, the hinge point of the upper hinge seat is configured to protrude horizontally beyond the hinge point of the lower hinge seat.

[0010] As a preferred embodiment, ribs are provided at the connection points between the uprights and the L-shaped frame. The ribs improve the overall strength of the device.

[0011] As a preferred embodiment, a handrail is integrally formed on the outer side of the vertical section of the L-shaped frame, and a rear roller seat is provided at the lower end of the handrail. A front roller seat extends from the free end of the horizontal section of the L-shaped frame, and wheels are connected to both the front and rear roller seats. The cooperation between the handrail and the wheels allows the device to be moved and can be used to transfer the molten aluminum drum at any time. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the structure of the placement components in this utility model.

[0014] In the diagram: 1. L-shaped frame, 2. Horizontal bar, 3. Vertical bar, 4. Upper hinge seat, 5. Lower hinge seat, 6. Placement assembly.

[0015] 601 U-shaped plate, 602 side plate, 603 arc plate, 604 limit rod, 7 first connecting rod, 8 second connecting rod, 9 electro-hydraulic push rod, 10 rib plate, 11 handrail frame, 12 rear roller seat, 13 front roller seat, 14 wheel body. Detailed Implementation

[0016] The technical solution of this application will be further described below with reference to the accompanying drawings and embodiments.

[0017] like Figure 1-2 As shown, an aluminum liquid placement device for easy pouring of molten aluminum includes two spaced-apart L-shaped frames 1. The lower parts of the vertical sections of the two L-shaped frames 1 are connected by a crossbar 2. A vertical pole 3 is integrally welded above the free ends of the horizontal sections of the two L-shaped frames 1. An upper hinge seat 4 and a lower hinge seat 5 are integrally provided on the inner side of the vertical pole 3. A placement assembly 6 is provided between the two L-shaped frames 1. An aluminum liquid tank or aluminum ingot smelting furnace is placed inside the placement assembly 6. The upper hinge seat 4 is hinged to the outer wall of the placement assembly 6 via a first downwardly inclined connecting rod 7. The lower hinge seat 5 is hinged to the outer wall of the placement assembly 6 via a second downwardly inclined connecting rod 8. An electro-hydraulic push rod 9 is hinged to the horizontal section of the L-shaped frame 1. The free end of the electro-hydraulic push rod 9 is hinged to the middle of the second connecting rod 8. The placement assembly 6 includes a U-shaped plate 601. Side plates 602 are connected to the outer sides of both ear sections of the U-shaped plate 601. An arc-shaped plate 603 connects the two side plates 602. An outwardly flange is integrally formed on the arc-shaped plate 603. Each outwardly flange is bolted to the inner surface of the corresponding side plate 602. A limit rod 604 is provided between the upper ends of the two side plates 602, limiting and abutting against the upper surface of the aluminum liquid tank or aluminum ingot smelting furnace. The structural design of the placement assembly 6 ensures the stability of the aluminum liquid tank or aluminum ingot smelting furnace during the tilting process. The hinge point of the upper hinge seat 4 protrudes horizontally beyond the hinge point of the lower hinge seat 5. Ribs 10 are provided at the connection points between the upright 3 and the L-shaped frame 1. The ribs 10 improve the overall strength of the device. The vertical section of the L-shaped frame 1 has an integrally formed handrail 11 on its outer side. The lower end of the handrail 11 is provided with a rear roller seat 12. The free end of the horizontal section of the L-shaped frame 1 extends to a front roller seat 13. Both the front roller seat 13 and the rear roller seat 12 are connected to wheels 14. The cooperation between the handrail 11 and the wheels 14 allows the device to be moved and can be used to transfer aluminum liquid tanks at any time.

[0018] When this utility model is implemented, the operator controls the electro-hydraulic push rod 9 to work. When the free end of the electro-hydraulic push rod 9 extends, it drives the second connecting rod 8 to rotate counterclockwise. At the same time, due to the linkage effect of the first connecting rod 7, the swing component tilts clockwise to pour out the aluminum liquid in the aluminum liquid tank or aluminum ingot smelting furnace. The setting of the arc plate 603 and the limiting rod 604 in the placement component 6 limits the outer surface and the upper end surface of the aluminum liquid tank or aluminum ingot smelting furnace in the tilting state, respectively, to ensure the stability of the aluminum liquid tank or aluminum ingot smelting furnace during the pouring process.

[0019] This utility model is not limited to the above embodiments. Based on the technical solutions disclosed in this utility model, those skilled in the art can make some substitutions and modifications to some of the technical features without creative labor, and these substitutions and modifications are all within the protection scope of this utility model.

Claims

1. An aluminum liquid placement device for easy pouring of molten aluminum, characterized in that: The utility model provides a kind of aluminum liquid melting furnace placing device, including two interval L-shaped frames (1), the vertical section lower part of two L-shaped frames (1) is connected by crossbar (2), the vertical section free end of two L-shaped frames (1) is integrally welded with vertical rod (3) above, the inside of the vertical rod (3) is integrally provided with upper hinge seat (4) and lower hinge seat (5), placing assembly (6) is provided between two L-shaped frames (1), aluminum liquid bucket or aluminum ingot smelting furnace is placed in placing assembly (6), the outer wall of placing assembly (6) is hinged by obliquely downward first connecting rod (7) by upper hinge seat (4), the outer wall of placing assembly (6) is hinged by obliquely downward second connecting rod (8) by lower hinge seat (5), the horizontal section of L-shaped frame (1) is hinged with electro-hydraulic push rod (9), the free end of electro-hydraulic push rod (9) is hinged with the middle part of second connecting rod (8).

2. The molten aluminum placing device according to claim 1, wherein: The placing assembly (6) includes a U-shaped plate (601), both ear plate sections of the U-shaped plate (601) are connected with side plates (602), the two side plates (602) are connected with an arc plate (603), the arc plate (603) is integrally provided with an outward flange, each outward flange is connected with the inner surface of the corresponding side plate (602) by bolts, a limiting rod (604) is arranged between the upper ends of the two side plates (602), and the limiting rod (604) abuts against the upper surface of the aluminum liquid bucket or the aluminum ingot smelting furnace.

3. The molten aluminum placing device according to claim 2, wherein: The hinge point of the upper hinge seat (4) protrudes from the hinge point of the lower hinge seat (5) in the horizontal direction.

4. The molten aluminum placing device according to claim 3, wherein: The connection between the vertical rod (3) and the L-shaped frame (1) is provided with a rib plate (10).

5. The apparatus for placing molten aluminum according to any one of claims 1 to 4, characterized in that: The vertical section of the L-shaped frame (1) is integrally provided with a handrail (11) on the outer side, the lower end of the handrail (11) is provided with a rear roller seat (12), the free end of the horizontal section of the L-shaped frame (1) extends a front roller seat (13), and the front roller seat (13) and the rear roller seat (12) are both connected with a wheel body (14).

Citation Information

Patent Citations

  • Aluminum ingot smelting furnace

    CN216347755U