Setting machine temperature monitoring and fault early warning device based on infrared thermal imaging technology
By combining infrared thermal imaging technology with a sliding block motor drive mechanism, the stenter achieves precise temperature monitoring and fault warning for various parts of the fabric, solving the problem of inaccurate monitoring in traditional devices and ensuring product quality and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-03-31
AI Technical Summary
Traditional setting machine temperature monitoring devices struggle to accurately monitor the temperature of various parts of the fabric, resulting in inaccurate data, affecting product quality, and posing safety hazards.
A temperature monitoring device based on infrared thermal imaging technology is used. Through a sliding block and a motor-driven screw mechanism, the temperature monitoring head can move along the X and Y axes on the fabric surface to achieve accurate temperature detection at various locations on the fabric. A gyroscope is used to detect the angular velocity of the rotating warning rod to provide fault warning.
It improves the accuracy of temperature monitoring in the stenter, enabling timely detection of temperature anomalies and fault warnings, thus ensuring product quality and safety.
Smart Images

Figure CN224066212U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of auxiliary equipment technology for stenters, specifically a temperature monitoring and fault early warning device for stenters based on infrared thermal imaging technology. Background Technology
[0002] In industrial production, a setting machine is a device used to shape products, and its operation requires precise temperature control. Improper temperature control can lead to decreased product quality or even safety accidents. Therefore, real-time temperature monitoring and fault warning systems for setting machines are essential.
[0003] Traditional temperature monitoring devices for setting machines are unable to monitor the temperature of different parts of the fabric. However, the temperature of the fabric varies in different locations, so the data obtained is not accurate. Therefore, a high-precision temperature monitoring device is needed. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides a temperature monitoring and fault early warning device for a stenter based on infrared thermal imaging technology, which solves the problems mentioned in the background.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: a temperature monitoring and fault early warning device for a stenter based on infrared thermal imaging technology, characterized in that: it includes a base plate, a first cavity is provided inside the base plate, winding components are provided at both ends of the base plate, a first slot is provided on both sides of the base plate, a first sliding block is slidably connected in the first slot, a side sliding plate is fixedly connected to both ends of the first sliding block, a first limiting block and a second limiting block are fixedly connected between the two side sliding plates, and a detection slot is provided between the first limiting block and the second limiting block, the detection slot being arc-shaped.
[0008] Preferably, the first sliding block has a second opening, and a first screw is rotatably connected in the second opening. Both ends of the base plate have third openings. One end of the base plate is fixedly connected to a first motor. The output shaft of the first motor is fixedly connected to the first screw. The outer surface of the first screw is provided with an external thread, and the outer surface of the second opening is provided with an internal thread.
[0009] Preferably, the second limiting block has a third slot, a second slider is slidably connected in the third slot, the second slider has a fourth hole, a second screw is rotatably connected in the fourth hole, a second motor is fixedly connected to one side sliding plate, the output shaft of the second motor is fixedly connected to the second screw, the outer surface of the second screw has an external thread, and the outer surface of the fourth hole has an internal thread.
[0010] Preferably, the third slot is connected through the detection slot, and the second slider has a fourth slot at one end near the detection slot. A spring is fixedly connected to the fourth slot, and a temperature monitoring terminal is fixedly connected to one end of the spring near the detection slot.
[0011] Preferably, the first limiting block has a plurality of second slots on the side near the detection slot, and a rotation warning rod is rotatably connected in the second slot.
[0012] Preferably, the winding assembly includes two support bases and a rotating rod. Each support base has a first opening. The rotating rod is rotatably connected to the first opening. A winding roller is fixedly sleeved on the outer circumference of the rotating rod.
[0013] (III) Beneficial Effects
[0014] This invention provides a temperature monitoring and fault early warning device for a setting machine based on infrared thermal imaging technology. It has the following beneficial effects:
[0015] 1. This solution improves the accuracy of temperature monitoring in the setting machine by setting a first screw and a first motor on the base plate that can drive the first sliding block to slide along the first slot, and setting a second slider on the first sliding block that can slide along the Y-axis of the base plate. The second slider drives the temperature monitoring end to detect the temperature of the fabric at various positions, thereby improving the accuracy of temperature monitoring in the setting machine. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0017] Figure 2 This is a top view of the structure of this utility model;
[0018] Figure 3 for Figure 2 A schematic diagram of the cross-sectional structure of AA.
[0019] In the diagram: 11. Base plate; 12. First cavity; 13. Support base; 14. First opening; 15. Rotating rod; 16. Winding roller; 17. First slot; 18. First sliding block; 20. Side sliding plate; 21. Second opening; 22. First screw; 23. Third opening; 24. First motor; 25. First limiting block; 26. Second limiting block; 27. Detection slot; 28. Second slot; 29. Rotation warning rod; 30. Third slot; 31. Second slider; 32. Second screw; 33. Second motor; 34. Fourth opening; 35. Fourth slot; 36. Spring; 37. Temperature monitoring end. Detailed Implementation
[0020] This utility model provides a temperature monitoring and fault early warning device for a stenter machine based on infrared thermal imaging technology, such as... Figure 1-3 As shown, it includes a base plate 11, a first cavity 12, a support base 13, a first opening 14, a rotating rod 15, a winding roller 16, a first slot 17, a first sliding block 18, a side sliding plate 20, a second opening 21, a first screw 22, a third opening 23, a first motor 24, a first limiting block 25, a second limiting block 26, a detection slot 27, a second slot 28, a rotation warning rod 29, a third slot 30, a second slider 31, a second screw 32, a second motor 33, a fourth opening 34, a fourth slot 35, a spring 36, and a temperature monitoring end 37.
[0021] like Figure 1-3 As shown, a first cavity 12 is provided inside the base plate 11, and winding assemblies are provided at both ends of the base plate 11. A first slot 17 is provided on both sides of the base plate 11. A first sliding block 18 is slidably connected in the first slot 17. A side sliding plate 20 is fixedly connected to both ends of the first sliding block 18. A first limiting block 25 and a second limiting block 26 are fixedly connected between the two side sliding plates 20. A detection slot 27 is provided between the first limiting block 25 and the second limiting block 26. The detection slot 27 is arc-shaped.
[0022] The first sliding block 18 has a second opening 21, and a first screw 22 is rotatably connected inside the second opening 21. Both ends of the base plate 11 have a third opening 23. One end of the base plate 11 is fixedly connected to a first motor 24. The output shaft of the first motor 24 is fixedly connected to the first screw 22. The outer surface of the first screw 22 is provided with an external thread, and the outer surface of the second opening 21 is provided with an internal thread.
[0023] The second limiting block 26 has a third slot 30, and a second slider 31 is slidably connected in the third slot 30. The second slider 31 has a fourth hole 34, and a second screw 32 is rotatably connected in the fourth hole 34. A second motor 33 is fixedly connected to one side sliding plate 20, and the output shaft of the second motor 33 is fixedly connected to the second screw 32. The outer circle surface of the second screw 32 is provided with an external thread, and the outer circle surface of the fourth hole 34 is provided with an internal thread.
[0024] The third slot 30 is connected to the detection slot 27. The second slider 31 has a fourth slot 35 at one end near the detection slot 27. A spring 36 is fixedly connected to the fourth slot 35. A temperature monitoring end 37 is fixedly connected to one end of the spring 36 near the detection slot 27. The temperature monitoring end 37 is existing technology. An infrared thermal imaging sensor is installed inside the temperature monitoring end 37.
[0025] The first limiting block 25 has several second slots 28 on the side near the detection slot 27. A rotation warning rod 29 is rotatably connected in the second slot 28. A gyroscope is installed in the rotation warning rod 29. The gyroscope is used to detect the rotation angular velocity of the rotation warning rod 29. The winding assembly includes two support bases 13 and a rotating rod 15. Each support base 13 has a first opening 14. The rotating rod 15 is rotatably connected to the first opening 14. A winding roller 16 is fixedly sleeved on the outer circumference of the rotating rod 15.
[0026] When the temperature of the setting machine is monitored in this scheme, firstly, the fabric is wound onto the winding rollers 16 at both ends. Then, the first motor 24 and the second motor 33 are started. The output shaft of the first motor 24 drives the first screw 22 to rotate. The first screw 22 drives the first sliding block 18 to slide along the extension direction of the first slot 17 through the external thread. The first slot 17 drives the first limiting block 25 and the second limiting block 26 to slide along the extension direction of the first slot 17 through the side sliding plate 20.
[0027] Finally, the output shaft of the second motor 33 drives the second screw 32 to rotate. The second screw 32 drives the second slider 31 to slide along the extension direction of the third slot 30 through the external thread. The temperature monitoring end 37 follows the second slider 31 to move along the X-axis or Y-axis direction of the base plate 11, so that the temperature monitoring end 37 can detect the temperature at various positions of the fabric.
[0028] When this solution issues a malfunction warning for the setting machine, firstly, the fabric is wound onto the winding rollers 16 at both ends. Then, the first motor 24 is started. The output shaft of the first motor 24 drives the first screw 22 to rotate. The first screw 22 drives the first sliding block 18 to slide along the extension direction of the first slot 17 through the external thread. The first slot 17 drives the first limiting block 25 and the second limiting block 26 to slide along the extension direction of the first slot 17 through the side sliding plate 20.
[0029] When the first limiting block 25 and the second limiting block 26 slide along the extension direction of the first slot 17, the rotation warning rod 29 rolls relative to the fabric. When the angular velocity of the rotation warning rod 29 detected by the gyroscope is less than the reference value (the reference value is the rotation angular velocity when the first sliding block 18 slides along the first slot 17 and causes the rotation warning rod 29 to roll relative to the fabric when the first screw 22 rotates), a fault warning is issued.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A setting machine temperature monitoring and fault early warning device based on infrared thermal imaging technology, characterized in that: Including the bottom plate (11), first cavity (12) is arranged in the bottom plate (11), both ends of the bottom plate (11) are provided with winding assembly, both sides of the bottom plate (11) are provided with first slot (17), first sliding block (18) is slidably connected in the first slot (17), both ends of the first sliding block (18) are fixedly connected with side sliding plate (20), the both side sliding plates (20) are fixedly connected with first limiting block (25) and second limiting block (26), detection notch (27) is arranged between the first limiting block (25) and the second limiting block (26), the detection notch (27) is arc-shaped.
2. The device according to claim 1, characterized in that: Second opening (21) is formed in the first sliding block (18), first screw (22) is rotatably connected in the second opening (21), third opening (23) is formed in both ends of the bottom plate (11), one end of the bottom plate (11) is fixedly connected with first motor (24), the output shaft of the first motor (24) is fixedly connected with the first screw (22), the outer circular surface of the first screw (22) is provided with external thread, and internal thread is formed on the outer circular surface of the second opening (21).
3. The device according to claim 2, characterized in that: Third slot (30) is formed in the second limiting block (26), second sliding block (31) is slidably connected in the third slot (30), fourth opening (34) is formed in the second sliding block (31), second screw (32) is rotatably connected in the fourth opening (34), one side sliding plate (20) is fixedly connected with second motor (33), the output shaft of the second motor (33) is fixedly connected with the second screw (32), the outer circular surface of the second screw (32) is provided with external thread, and internal thread is formed on the outer circular surface of the fourth opening (34).
4. The temperature monitoring and fault early warning device for the staling machine based on the infrared thermal imaging technology according to claim 3, characterized in that: The third slot (30) is connected with the detection notch (27), and the fourth slot (35) is formed in one end of the second sliding block (31) close to the detection notch (27), the fourth slot (35) is fixedly connected with spring (36), and the temperature monitoring end (37) is fixedly connected to one end of the spring (36) close to the detection notch (27).
5. The device according to claim 1, characterized in that: Second slot (28) is formed in one side of the first limiting block (25) close to the detection notch (27), and rotating early warning rod (29) is rotatably connected in the second slot (28).
6. The device according to claim 1, characterized in that it comprises: The winding assembly comprises two support bases (13) and a rotating rod (15), the support base (13) is provided with a first opening (14), the rotating rod (15) is rotatably connected to the first opening (14), and the winding roller (16) is fixedly sleeved on the outer circular surface of the rotating rod (15).