Inclined pipe flushing pipeline system

Abstract

The utility model discloses an inclined pipe flushing pipeline system which comprises a base block, a pipeline and a three-way pipe. A three-blade Roots blower is arranged at the top of the base block, and an inlet silencer is arranged at the top of the three-blade Roots blower; the pipeline is arranged on one side of the three-blade Roots blower, and a pressure gauge is arranged on the surface of the pipeline; the inlet silencer is arranged at the top of the three-blade Roots blower, and the silencer is arranged on the surface of the pipeline, so that air inlet noise and air flow noise of the blower are subjected to dual control, and the noise generated when the whole system runs is greatly reduced; by arranging the check valve and the pressure release valve, powerful guarantee is provided for system safety, and the check valve effectively prevents gas backflow; through the design of a manual butterfly valve A and a manual butterfly valve B, an operator can work according to actual working requirements; the pipeline and the bottom plate are firmly connected through a reinforcing mechanism, a positioning ring and a nut, and the overall connection stability is further improved through a connecting plate; and uniform dispersion of gas can be realized through the perforated pipe.

Description

Technical Field

[0001] This utility model relates to the field of inclined tube flushing technology, specifically to an inclined tube flushing pipeline system. Background Technology

[0002] After a period of operation, a large amount of organic matter will accumulate on the inclined tubes of the inclined tube sedimentation tank, requiring flushing. Currently, the flushing method is manual flushing. After the inclined tubes are shut down, the water in the sedimentation tank is drained below the inclined tubes, and a PVC hose is connected for manual flushing of each tube individually.

[0003] In the existing technology, the existing inclined tube flushing pipeline system does not take effective control measures for the intake noise and gas flow noise of the three-lobe Roots blower during use. In actual operation, the intake noise generated by the blower and the noise generated by the gas flow in the pipeline are relatively large, resulting in a noisy working environment. Operators who are in such an environment for a long time are prone to noise hazards and health problems such as hearing loss.

[0004] In light of this, we have introduced the inclined tube flushing piping system. Utility Model Content

[0005] The purpose of this invention is to provide an inclined tube flushing pipeline system to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an inclined tube flushing pipeline system, comprising: a base block, a pipe, and a tee pipe;

[0007] A three-lobe Roots blower is installed on the top of the base block, and an inlet silencer is installed on the top of the three-lobe Roots blower. The inlet silencer effectively reduces the intake noise generated when the blower is running, reduces noise pollution to the surrounding environment, and makes the equipment run more quietly.

[0008] The pipeline is located on one side of the three-lobe Roots blower, and a pressure gauge is installed on the surface of the pipeline;

[0009] The tee pipe is installed on the surface of the pipe, and a connecting pipe is provided on one side of the tee pipe. The tee pipe is installed on the surface of the pipe, and the connecting pipe connected to one side of it plays a role in diverting the flow.

[0010] The surface of the pipe is provided with a sound-absorbing structure, and the silencer of the sound-absorbing structure silences the gas flowing inside the pipe.

[0011] Preferably, the silencing structure includes a check valve connected to the pipe surface on one side of the silencer. The silencer is connected to the pipe surface, and a pressure relief valve is connected to the pipe surface on the side of the pressure gauge. The silencer directly silences the gas flowing in the pipe, reducing the noise generated during gas flow. The check valve is installed on one side of the silencer to prevent gas backflow, ensuring that the gas can only flow in the normal direction and avoiding damage to the equipment due to gas backflow. The pressure relief valve is located on the side of the pressure gauge. When the pressure in the pipe exceeds the set safety value, the pressure relief valve automatically opens to discharge the excess gas, thereby ensuring the safe operation of the entire pipeline system and preventing dangerous situations such as pipe rupture due to excessive pressure.

[0012] Preferably, the surface of the pipe is connected to a flexible joint, which has good flexibility and can effectively absorb the displacement and deformation of the pipe caused by factors such as thermal expansion and contraction and equipment vibration.

[0013] Preferably, a manual butterfly valve A is connected to the surface of the pipe on the side of the check valve, and the manual butterfly valve A can be used to control the flow rate.

[0014] Preferably, a perforated pipe is connected to the bottom of the connecting pipe, which is used to evenly disperse the gas to a specific area to achieve functions such as flushing and aeration. A manual butterfly valve B is connected to the surface of the connecting pipe to control the flow rate.

[0015] Preferably, the connecting pipe is connected to an arc-shaped connector on its side. The arc-shaped connector on the side of the connecting pipe helps to change the flow direction of the gas, so that the gas can be smoothly connected to other equipment with specific installation angle or position requirements, thereby enhancing the adaptability and flexibility of the system.

[0016] Preferably, the surface of the pipe is connected to a flange, which is used to connect with other pipes or equipment. A reliable sealing connection is achieved through bolts and other fasteners to ensure that the gas does not leak. The bottom of the pipe is connected to a base plate, and the surface of the pipe is connected to a connecting plate. A reinforcement mechanism is provided between the base plate and the pipe.

[0017] Preferably, the reinforcement mechanism includes a positioning ring connected to the pipe surface, the bottom of the positioning ring extending into the interior of the base plate, and a nut connected to the surface of the positioning ring. By tightening the nut, the connection between the pipe and the base plate is made more secure, improving the stability of the entire system during operation and preventing the pipe from loosening due to vibration or external force.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] (1) By installing an inlet silencer at the top of the three-lobe Roots blower and a silencer on the surface of the pipe, the noise of the blower intake and the noise of the gas flow are controlled in a dual manner, which greatly reduces the noise generated during the operation of the entire system. This not only improves the working environment and reduces the impact of noise on the health of operators, but is also suitable for places with high noise requirements, such as sewage treatment plants and food processing plants near residential areas, avoiding complaints from surrounding residents due to noise problems, which is conducive to the sustainable operation of enterprises.

[0020] (2) The installation of check valves and pressure relief valves provides strong protection for system safety. Check valves effectively prevent gas backflow, avoid damage to equipment such as fans caused by gas backflow, and extend the service life of equipment. Pressure relief valves automatically open to release pressure when the pipeline pressure is too high, prevent the pipeline from rupturing due to overpressure, avoid the occurrence of safety accidents, protect the personal safety of operators and the normal operation of equipment, and reduce the safety risks and maintenance costs of enterprises.

[0021] (3) The design of manual butterfly valve A and manual butterfly valve B allows operators to easily adjust the gas flow rate in the pipeline and connecting pipe according to actual work needs. Under different working conditions, such as different flushing intensity requirements and different equipment operating states, the gas flow rate can be flexibly adjusted, which improves the applicability and work efficiency of the system and meets diverse production needs.

[0022] (4) The pipe is firmly connected to the base plate by the reinforcement mechanism through the positioning ring and nut. The connecting plate further enhances the overall stability of the connection. These measures ensure that the entire pipeline system will not loosen or fall off due to vibration, external force or other factors during long-term operation, thus ensuring the reliable operation of the system, reducing downtime caused by equipment failure, and improving the continuity and stability of production.

[0023] (5) The system's adaptability is increased by the setting of arc joints and perforated pipes. The arc joints can flexibly change the gas flow direction according to the installation position and angle requirements of the field equipment, making it convenient to connect with other equipment.

[0024] (6) The perforated tube enables uniform gas dispersion, meeting different process requirements such as inclined tube flushing and aeration, allowing the system to be widely used in various fields such as sewage treatment, aquaculture, and chemical production, thus expanding the application range of the product.

[0025] (7) The flange design facilitates the connection of the pipeline with other pipelines or equipment. The standard flange connection method makes the installation process simple and quick, and it is easy to disassemble and maintain. When a component in the system fails, the component can be quickly replaced by disassembling the flange, which reduces maintenance time and difficulty, improves the maintainability of the equipment, and reduces the maintenance cost of the enterprise. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of this utility model;

[0027] Figure 2 This is a structural diagram showing the connection between the base block, the three-lobe Roots blower, the inlet silencer, and the pipeline of this utility model.

[0028] Figure 3 This is a top view of the structure of this utility model;

[0029] Figure 4 This is a side view of the structure of this utility model;

[0030] Figure 5 This is a schematic diagram of the structure of the pipe, positioning ring and nut of this utility model when connected;

[0031] Figure 6 This is a side view of the structure of this utility model.

[0032] In the diagram: 1. Base block; 2. Three-lobe Roots blower; 3. Inlet silencer; 4. Pressure relief valve; 5. Pressure gauge; 6. Flexible joint; 7. Silencer; 8. Check valve; 9. Pipeline; 10. Manual butterfly valve A; 11. Connecting pipe; 12. Manual butterfly valve B; 13. Perforated pipe; 14. T-pipe; 15. Flange; 16. Arc joint; 17. Connecting plate; 18. Base plate; 19. Positioning ring; 20. Nut; 21. Equipment; 22. Collection tank. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Please see Figure 1-6 This utility model provides a technical solution: an inclined tube flushing pipeline system, including: a base block 1, a three-lobe roots blower 2 is provided on the top of the base block 1, and an inlet silencer 3 is provided on the top of the three-lobe roots blower 2;

[0035] Pipeline 9 is located on one side of the three-lobe roots blower 2, and a pressure gauge 5 is installed on the surface of pipeline 9;

[0036] The three-lobe roots blower model 2 includes:

[0037] CSR150 model: This model has a flow rate range of 10.39-27.05m³. 3 / min, with a pressure boost range of 9.8kPa-58.8kPa.

[0038] LRV-100, LRV-150, LRV-200: These models are typically used in applications requiring medium to high airflow, such as ventilation, air conditioning systems, chemical plants, and grain processing plants.

[0039] HRV-300, HRV-400, HRV-500: These models are suitable for applications requiring high pressure and large air volume, such as sewage treatment plants, metallurgical plants, and glass processing plants.

[0040] PRV-600, PRV-700, and PRV-800: These models are suitable for large industrial projects, such as steel mills, power plants, and cement plants. One of these models can be selected for use.

[0041] A tee pipe 14 is installed on the surface of the pipe 9. A connecting pipe 11 is provided on one side of the tee pipe 14. The tee pipe 14 is installed on the surface of the pipe 9, and the connecting pipe 11 connected to one side of it serves as a diversion function.

[0042] The surface of the pipe 9 is provided with a sound-absorbing structure, and the silencer 7 of the sound-absorbing structure silences the gas flowing inside the pipe 9.

[0043] The silencing structure includes a check valve 8 connected to the surface of the pipe 9 on one side of the silencer 7. The silencer 7 is connected to the surface of the pipe 9, and a pressure relief valve 4 is connected to the surface of the pipe 9 on the side of the pressure gauge 5. The silencer 7 directly silences the gas flowing in the pipe 9, reducing the noise generated during gas flow. The check valve 8 is installed on one side of the silencer 7 to prevent gas backflow, ensuring that the gas can only flow in the normal direction and avoiding damage to the equipment due to gas backflow. The pressure relief valve 4 is located on the side of the pressure gauge 5. When the pressure in the pipe 9 exceeds the set safety value, the pressure relief valve 4 automatically opens to discharge the excess gas, thereby ensuring the safe operation of the entire pipeline system and preventing dangerous situations such as pipe 9 rupture due to excessive pressure.

[0044] The surface of the pipe 9 is connected to a flexible joint 6, which has good flexibility and can effectively absorb the displacement and deformation of the pipe 9 caused by thermal expansion and contraction, equipment vibration and other factors.

[0045] The surface of the pipe 9 is connected to a manual butterfly valve A10 on one side of the check valve 8. The manual butterfly valve A10 can be used to control the flow rate.

[0046] The bottom of the connecting pipe 11 is connected to a perforated pipe 13, which is used to evenly disperse the gas to a specific area to achieve functions such as flushing and aeration. The surface of the connecting pipe 11 is connected to a manual butterfly valve B12 for controlling the flow rate.

[0047] The side of the connecting pipe 11 is connected to an arc-shaped connector 16, which helps to change the flow direction of the gas, so that the gas can be smoothly connected to other equipment with specific installation angle or position requirements, thereby enhancing the adaptability and flexibility of the system.

[0048] The surface of the pipe 9 is connected to a flange 15, which is used to connect with other pipes 9 or equipment. A reliable sealing connection is achieved through bolts and other connecting parts to ensure that the gas does not leak. The bottom of the pipe 9 is connected to a base plate 18, and the surface of the pipe 9 is connected to a connecting plate 17. A reinforcement mechanism is provided between the base plate 18 and the pipe 9.

[0049] The reinforcement mechanism includes a positioning ring 19 connected to the surface of the pipe 9. The bottom of the positioning ring 19 extends into the interior of the base plate 18. A nut 20 is connected to the surface of the positioning ring 19. By tightening the nut 20, the connection between the pipe 9 and the base plate 18 is made more secure, improving the stability of the entire system during operation and preventing the pipe 9 from loosening due to vibration or external force.

[0050] The side of the device 21 is in contact with the pipe 9, and the pipe 9 extends the connecting pipe 11 and the perforated pipe 13 into the inside of the device 21 through the tee pipe 14 and the arc joint 16 respectively. The inside of the device 21 is provided with a collection pool 22, which facilitates the insertion of the connecting pipe 11 and the perforated pipe 13 to facilitate subsequent flushing of the pipeline system.

[0051] Specifically, during use, the base block 1 serves as the supporting foundation for the entire system, and the three-lobe roots blower 2 on it is the core power equipment. After the three-lobe roots blower 2 starts, it rotates through its unique three-lobe structure to draw in air and force it to be discharged, providing stable gas power for the entire pipeline system. The inlet silencer 3 is installed on the top of the three-lobe roots blower 2, which effectively reduces the intake noise generated when the blower is running, reduces noise pollution to the surrounding environment, and makes the equipment run more quietly.

[0052] Pipeline 9 is connected to one side of the three-lobe roots blower 2 and serves as the main channel for gas transmission. The pressure gauge 5 on the surface monitors the gas pressure in pipeline 9 in real time. Operators can use this to judge the system operating status, ensure that the pressure is within the normal working range, and prevent the system performance from being affected or even causing safety accidents due to excessively high or low pressure.

[0053] The silencing structure plays a key role in pipeline 9. The silencer 7 directly silences the gas flowing in pipeline 9, reducing the noise generated during gas flow. The check valve 8 is installed on one side of the silencer 7. Its function is to prevent gas backflow and ensure that the gas can only move in the normal flow direction, avoiding damage to the equipment due to gas backflow. The pressure relief valve 4 is located on the side of the pressure gauge 5. When the pressure in pipeline 9 exceeds the set safety value, the pressure relief valve 4 automatically opens to discharge the excess gas, thereby ensuring the safe operation of the entire pipeline system and preventing dangerous situations such as pipeline 9 rupture due to excessive pressure.

[0054] The tee pipe 14 is installed on the surface of the pipe 9. The connecting pipe 11 connected to one side of it serves as a diversion pipe, guiding part of the gas in the pipe 9 to other equipment or areas. The manual butterfly valve B12 on the surface of the connecting pipe 11 can manually control the flow rate and on / off state of the gas in the connecting pipe 11, and can be flexibly adjusted according to actual working needs. The manual butterfly valve A10 is located on the side of the check valve 8 on the surface of the pipe 9, and is also used to control the flow rate of the gas in the pipe 9, so that the operator can make fine adjustments to the gas transmission according to the specific situation.

[0055] The flexible joint 6 is connected to the surface of the pipe 9. It has good flexibility and can effectively absorb the displacement and deformation of the pipe 9 caused by thermal expansion and contraction, equipment vibration and other factors, so as to avoid damage to the pipe 9 caused by these factors. At the same time, it can also reduce the impact of vibration on the entire system and improve the stability of the system. The perforated pipe 13 connected to the bottom of the connecting pipe 11 is used to evenly disperse the gas to a specific area to achieve functions such as flushing and aeration. The arc joint 16 connected to the side of the connecting pipe 11 helps to change the flow direction of the gas, so that the gas can be smoothly connected to other equipment with specific installation angle or position requirements, enhancing the adaptability and flexibility of the system.

[0056] The flange 15 on the surface of pipe 9 is used to connect with other pipes 9 or equipment. A reliable sealing connection is achieved through bolts and other fasteners to ensure that gas does not leak. The base plate 18 is located at the bottom of pipe 9 and serves to support and fix pipe 9. The connecting plate 17 further enhances the connection stability between pipe 9 and other structures. The reinforcement mechanism consists of a positioning ring 19 and a nut 20. The positioning ring 19 is connected to the surface of pipe 9 and its bottom extends into the interior of the base plate 18. Then, it is tightened by the nut 20 to make the connection between pipe 9 and base plate 18 more secure, improve the stability of the entire system during operation, and prevent pipe 9 from loosening due to vibration or external force.

[0057] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sloped pipe flush plumbing system, characterized by, Include: Base block (1), the top of the base block (1) is provided with a three-blade Roots blower (2), and the top of the three-blade Roots blower (2) is provided with an inlet muffler (3); Pipe (9), the pipe (9) is arranged on one side of the three-blade Roots blower (2), and the surface of the pipe (9) is provided with a pressure gauge (5); Three-way pipe (14), the three-way pipe (14) is arranged on the surface of the pipe (9), and one side of the three-way pipe (14) is provided with a connecting pipe (11); The surface of the pipe (9) is provided with a sound attenuation structure, and the sound attenuation structure is provided with a sound attenuation structure.

2. The inclined tube flush conduit system of claim 1, wherein, The sound attenuation structure includes a check valve (8) connected to one side of the sound attenuation structure (7) on the surface of the pipe (9), the sound attenuation structure (7) is connected to the surface of the pipe (9), and the surface of the pipe (9) is connected with a pressure relief valve (4) on one side of the pressure gauge (5).

3. The inclined tube flush conduit system of claim 1, wherein, The surface of the pipe (9) is connected with a flexible joint (6).

4. The inclined tube flush conduit system of claim 2, wherein, The surface of the pipe (9) is connected with a manual butterfly valve A (10) on one side of the check valve (8).

5. The inclined tube flush conduit system of claim 1, wherein, The bottom of the connecting pipe (11) is connected with a perforated pipe (13), and the surface of the connecting pipe (11) is connected with a manual butterfly valve B (12).

6. The inclined tube flush conduit system of claim 1, wherein, The side of the connecting pipe (11) is connected with an arc joint (16).

7. The inclined tube flush conduit system of claim 1, wherein, The surface of the pipe (9) is connected with a flange (15), the bottom of the pipe (9) is connected with a bottom plate (18), the surface of the pipe (9) is connected with a connecting plate (17), and a reinforcing mechanism is arranged between the bottom plate (18) and the pipe (9).

8. The inclined pipe flush conduit system of claim 7, wherein, The reinforcing mechanism includes a positioning ring (19) connected to the surface of the pipe (9), the bottom of the positioning ring (19) extends to the inside of the bottom plate (18), and the surface of the positioning ring (19) is connected with a nut (20).

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