Impurity removing device for nut machining

By designing a nut cleaning device that combines ultrasonic cleaning and a filter box flipping structure, the problem of low nut cleaning efficiency was solved, achieving a thorough and efficient improvement in nut cleaning.

CN224072879UActive Publication Date: 2026-04-03SUZHOU TRUST PRECISION FASTENERS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing equipment is inefficient and ineffective in removing dirt and impurities from the nut surface.

Method used

A cleaning device for nut processing was designed, comprising a housing, an ultrasonic generator, a rotating shaft, a worm gear, a worm wheel, and a filter box. Through ultrasonic cleaning and the flipping of the filter box, the nut is ensured to be in uniform contact with the cleaning fluid. The meshing of the worm gear and the worm wheel drives the filter box to flip, thereby improving the cleaning effect and efficiency.

Benefits of technology

It achieves a thorough and efficient improvement in nut cleaning, ensuring that each nut is evenly contacted with the cleaning fluid, and making full use of the ultrasonic vibration effect to effectively remove dirt and impurities from the surface and crevices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an impurity removing device for nut machining, and relates to the technical field of nut machining. The device comprises a box body and an ultrasonic generator, the ultrasonic generator is installed on the outer side of the box body, a supporting frame is fixedly arranged on the outer side of the box body, two threaded rods are rotationally arranged in the supporting frame, the outer sides of the two threaded rods are sleeved with a lifting frame, a rotating shaft is rotationally arranged in the lifting frame, and an installation plate is fixedly arranged on the outer side of the rotating shaft. A filter box is mounted on the outer side of the mounting plate, a worm is rotatably inserted into the lifting frame, a worm gear is fixedly arranged on the outer side of the rotating shaft, and the worm and the worm gear are meshed with each other; the rotating shaft, the mounting plate, the worm, the worm gear, the filter box and other structures are matched with one another, the filter box provided with the nuts can be turned over in the ultrasonic cleaning process, it can be ensured that each nut can make uniform contact with cleaning liquid, the agitation effect of ultrasonic waves is fully utilized, and the cleaning efficiency is improved. And therefore, the cleaning effect and efficiency are improved.
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Description

Technical Field

[0001] This utility model relates to the field of nut processing technology, specifically to a nut processing impurity removal device. Background Technology

[0002] Nut machining is the process of shaping raw materials into nuts with specific shapes and specifications through mechanical processing, typically involving cutting, milling, and forming processes. Nut cleaning removes excess burrs, impurities, and surface defects during machining to ensure dimensional accuracy, surface finish, and connection performance. This stage employs techniques such as cleaning, polishing, and finishing to improve the overall quality and applicability of the nut, ensuring its reliability and durability in mechanical connections.

[0003] However, existing equipment typically cleans nuts by directly using ultrasonic waves to remove impurities from their surface. This process, which involves placing the nuts directly in a filter, results in low efficiency and poor cleaning quality. To address these issues, the inventor proposes a nut processing impurity removal device. Utility Model Content

[0004] In order to solve the problem of poor impurity removal efficiency and low effect, the purpose of this utility model is to provide an impurity removal device for nut processing.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a nut processing impurity removal device, comprising a housing and an ultrasonic generator, wherein the ultrasonic generator is installed on the outside of the housing, a support frame is fixedly provided on the outside of the housing, two threaded rods are rotatably provided inside the support frame, a lifting frame is threadedly fitted on the outside of the two threaded rods, a rotating shaft is rotatably provided inside the lifting frame, a mounting plate is fixedly provided on the outside of the rotating shaft, a filter box is installed on the outside of the mounting plate, a worm gear is rotatably inserted inside the lifting frame, a worm wheel is fixedly provided on the outside of the rotating shaft, the worm gear and the worm wheel mesh with each other, and the worm gear and the worm wheel are located inside the lifting frame.

[0006] Preferably, the filter box is fixed with symmetrically distributed bolts on the side near the mounting plate. The mounting plate has two insertion holes, and the two bolts are movably inserted into the insertion holes respectively. A hexagonal nut is threaded on the outside of the bolt.

[0007] Preferably, a water outlet pipe is installed on the outside of the housing, the support frame is installed on the outside of the housing by screws, and a cover plate is snapped onto the top of the filter box, and the cover plate is detachable.

[0008] Preferably, a first motor is installed at the top of the support frame, the output end of the first motor is inserted through the support frame and fixedly connected to one of the threaded rods, the two threaded rods have the same thread direction, and the two threaded rods are connected to the synchronous belt through a synchronous pulley. A second motor is installed at the top of the lifting frame, the output end of the second motor is inserted through the lifting frame and fixedly connected to the worm gear.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0010] 1. In this utility model, by setting up a rotating shaft, mounting plate, worm gear, worm wheel and filter box and other structures to cooperate with each other, the filter box with nuts can be flipped during the ultrasonic cleaning process, which can ensure that each nut can be evenly contacted with the cleaning liquid, making full use of the ultrasonic vibration effect, thereby improving the cleaning effect and efficiency.

[0011] 2. In this utility model, by setting bolts, holes and hexagonal nuts and other structures to cooperate with each other, the filter box can be installed and disassembled, so as to achieve the purpose of replacing filter boxes of different specifications for impurity removal, and thus achieving the purpose of replacing filter boxes according to the specifications of bolts. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a side view of the overall structure of this utility model;

[0015] Figure 3 This is a cross-sectional schematic diagram of the lifting frame and its connecting structure of this utility model;

[0016] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0017] In the diagram: 1. Housing; 11. Ultrasonic generator; 12. Filter box; 13. Cover plate; 14. Support frame; 15. Water outlet pipe; 2. Threaded rod; 21. Lifting frame; 22. Rotating shaft; 23. Mounting plate; 24. Worm gear; 25. Worm wheel; 26. Motor No. 1; 27. Motor No. 2; 3. Bolt; 31. Socket; 32. Hex nut. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example: Figure 1-4 As shown, this utility model provides a nut processing impurity removal device, including a housing 1 and an ultrasonic generator 11. The ultrasonic generator 11 mainly includes an ultrasonic transducer and a transducer bracket. The ultrasonic transducer is made of piezoelectric material and converts electrical signals into mechanical vibrations. The transducer bracket is used to fix the transducer and help transmit the generated ultrasonic waves into the cleaning liquid. The ultrasonic generator 11 is installed on the outside of the housing 1. A support frame 14 is fixedly provided on the outside of the housing 1 for fixed support. Two threaded rods 2 are rotatably provided inside the support frame 14. The lifting frame 21 is raised and lowered. The lifting frame 21 is threadedly fitted on the outside of two threaded rods 2. A rotating shaft 22 is rotatably installed inside the lifting frame 21. An installation plate 23 is fixed on the outside of the rotating shaft 22. A filter box 12 is installed on the outside of the installation plate 23. A worm gear 24 is rotatably inserted inside the lifting frame 21. A worm wheel 25 is fixed on the outside of the rotating shaft 22. The worm gear 24 and the worm wheel 25 mesh with each other. The worm gear 24 and the worm wheel 25 are located inside the lifting frame 21. The rotation of the worm gear 24 drives the worm wheel 25 to rotate, which in turn drives the nut to rotate in the cleaning fluid, thereby improving the cleaning efficiency.

[0020] The filter box 12 is fixed with symmetrically distributed bolts 3 on one side near the mounting plate 23. The mounting plate 23 has two insertion holes 31, and the two bolts 3 are respectively movably inserted into the insertion holes 31. The bolts 3 are threaded with hexagonal nuts 32 on the outside.

[0021] By adopting the above technical solution, the filter box 12 can be installed and disassembled, so that filter boxes 12 with different hole diameters and specifications can be replaced according to different specifications of nuts.

[0022] A water outlet pipe 15 is installed on the outside of the box 1.

[0023] By adopting the above technical solution, the water outlet pipe 15 can discharge the solution inside the tank 1.

[0024] The support frame 14 is mounted on the outside of the housing 1 by screws.

[0025] By adopting the above technical solution, the support frame 14 can be installed and disassembled.

[0026] The top of the filter box 12 is fitted with a cover plate 13, which is detachable.

[0027] By adopting the above technical solution, the cover plate 13 can seal the filter box 12, and the cover plate 13 is detachable, making it convenient to put in and take out the nut.

[0028] A No. 1 motor 26 is installed at the top of the support frame 14. The output end of the No. 1 motor 26 is inserted through the support frame 14 and fixedly connected to one of the threaded rods 2.

[0029] By adopting the above technical solution, the output end of motor 26 rotates, driving one of the threaded rods 2 to rotate, thereby providing power output.

[0030] The two threaded rods 2 have the same thread direction, and the two threaded rods 2 are connected to the synchronous belt drive through the synchronous pulley.

[0031] By adopting the above technical solution, one of the threaded rods 2 rotates, and the two threaded rods 2 rotate synchronously through the synchronous pulley and the synchronous belt.

[0032] A second motor 27 is installed at the top of the lifting frame 21. The output end of the second motor 27 is inserted through the lifting frame 21 and fixedly connected to the worm gear 24.

[0033] By adopting the above technical solution, the output end of the No. 2 motor 27 rotates, driving the worm gear 24 to rotate, thereby providing power output.

[0034] Working principle: First, place the nuts to be cleaned into the filter box 12, then seal it with the cover plate 13. Fill the box 1 with water or cleaning solution. Next, start the first motor 26. The output of the first motor 26 rotates, driving one of the threaded rods 2 to rotate. The rotation of the threaded rod 2, via a synchronous pulley and belt, causes both threaded rods 2 to rotate synchronously. The rotation of the threaded rod 2 moves the lifting frame 21 downwards, thus immersing the filter box 12 into the solution. At this point, the ultrasonic generator 11 is activated. The ultrasonic generator 11 generates high-frequency sound waves, vibrating the cleaning solution to form microbubbles. These bubbles rapidly form and burst in the liquid, penetrating deep into the surface of the nuts and... The cleaning process effectively removes dirt, grease, and rust adhering to surfaces, even in tiny cracks and pores. During the cleaning process, motor 27 is activated, causing it to work. The output of motor 27 rotates, driving worm gear 24 to rotate. Worm gear 24 then rotates the meshing worm wheel 25, which in turn rotates shaft 22. Shaft 22 then rotates mounting plate 23, which in turn rotates filter box 12, which in turn rotates nuts. This ensures that each nut is evenly contacted with the cleaning fluid, fully utilizing the ultrasonic vibration effect to effectively improve the thoroughness of the cleaning and help remove dirt, grease, and impurities from the surface and crevices of the nuts, thereby enhancing the cleaning effect.

[0035] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A nut processing impurity removal device comprising a box (1) and an ultrasonic generator (11), characterized in that: The ultrasonic generator (11) is installed outside the box (1), the support frame (14) is fixed outside the box (1), the two threaded rods (2) are rotatably arranged in the support frame (14), the threaded sleeve is provided with a lifting frame (21) outside the threaded sleeve, the rotating shaft (22) is rotatably arranged in the lifting frame (21), the mounting plate (23) is fixed outside the rotating shaft (22), the filter box (12) is installed outside the mounting plate (23), the worm (24) is rotatably arranged in the lifting frame (21), the worm wheel (25) is fixed outside the rotating shaft (22), the worm (24) and the worm wheel (25) are meshed with each other, and the worm (24) and the worm wheel (25) are located inside the lifting frame (21).

2. A nut processing impurity removing device as claimed in claim 1, characterized in that: The filter box (12) is fixed on one side of the mounting plate (23) in symmetrical distribution, two insertion holes (31) are formed in the mounting plate (23), two threaded rods (3) are movably arranged in the insertion holes (31), and the threaded rod (3) is provided with a hexagon nut (32) outside the threaded sleeve.

3. The nut processing and impurity removing device according to claim 1, characterized in that: The water outlet pipe (15) is installed outside the box (1).

4. The nut processing and impurity removing apparatus as claimed in claim 1, wherein: The support frame (14) is installed outside the box (1) by screws.

5. The nut processing and impurity removing device according to claim 1, characterized in that: The filter box (12) is provided with a cover plate (13) at the top, and the cover plate (13) is detachably installed.

6. A nut processing impurity removing device as claimed in claim 1, characterized in that: The support frame (14) is provided with a first motor (26) at the top, and the output end of the first motor (26) is inserted into the support frame (14) and is fixedly connected with one of the threaded rods (2).

7. A nut processing impurity removing device as claimed in claim 1, characterized in that: The threaded direction of the two threaded rods (2) is the same, and the two threaded rods (2) are drivingly connected by a synchronous wheel and a synchronous belt.

8. The nut processing and impurity removing apparatus as claimed in claim 1, wherein: The lifting frame (21) is provided with a second motor (27) at the top, and the output end of the second motor (27) is inserted into the lifting frame (21) and is fixedly connected with the worm (24).