Photovoltaic module aluminum frame extrusion discharging device

Abstract

The utility model discloses a photovoltaic module aluminum frame extruding and discharging device, which relates to the technical field of extruding and discharging devices, and comprises a bearing table, a conveying roller and a discharging plate, a plurality of uniformly distributed support adjusting mechanisms are arranged at the lower end of the bearing table, and a profile synchronous limiting and adjusting mechanism is arranged in the middle of the upper end of the bearing table. A cutting mechanism is arranged on the rear side of the upper end of the bearing table, a discharging plate is fixedly installed at the left end of the bearing table, the conveying rollers are used for conveying profiles to be discharged, the profile synchronous limiting and adjusting mechanism is used for synchronously limiting the profiles, the cutting mechanism is used for conducting fixed-length cutting action on the profiles, and the discharging plate is arranged in an inclined state and used for discharging the profiles. The cutting mechanism and the sectional material synchronous limiting and adjusting mechanism are used for limiting the sectional material away from the cutting end in the cutting process, the stability of the sectional material in the cutting process is improved, it is guaranteed that the sectional material does not incline after the cutting action is completed, and follow-up sectional material discharging is facilitated.

Description

Technical Field

[0001] This utility model relates to the technical field of extrusion discharge devices, specifically an extrusion discharge device for aluminum frames of photovoltaic modules. Background Technology

[0002] Photovoltaic module aluminum frames are mostly small-section profiles. To improve yield and single-machine unit area capacity, save production costs and reduce energy consumption, multi-hole extrusion is often used. In addition to preparing high-quality ingots, optimizing extrusion processes, and reasonable mold design and manufacturing, the extrusion discharge device that matches the machine is also the key to ensuring production continuity. The aluminum frame plays a certain role in fixing and supporting photovoltaic modules, protecting the glass edges, improving the overall mechanical strength of the module, enhancing the sealing of the module by combining silicone edging, and facilitating the installation and transportation of the module. Al-Mg-Si series 6063, 6005, and 6N01 aluminum alloys are widely used in the production of photovoltaic module aluminum frames due to their excellent formability, weldability, corrosion resistance, moderate strength, easy oxidation and coloring, and strong decorative properties.

[0003] For example, utility model patent CN221046966U discloses a photovoltaic module aluminum frame extrusion feeding device, which relates to the field of extrusion feeding device technology. It includes: a feeding platform, the feeding platform is provided with multiple high temperature resistant rollers inside, a cutting device is provided on one side above the feeding platform, a quenching device is provided above the feeding platform, a material separation device is provided inside the quenching device, a height lifting device is provided below the feeding platform, a material limiting device is provided above the feeding platform, a sliding platform is provided on one side of the rear of the feeding platform, and a cooling device is provided on one side of the sliding platform. By incorporating a height lifting device, a material limiting device, a cooling device, and a baffle plate, the height of the discharge platform can be adjusted to facilitate material discharge. This design is also suitable for extrusion outlets of different heights. Simultaneously, the profile is guided and controlled to be centered on the discharge platform, preventing collisions or slippage onto the sidewalls and improving profile integrity. However, a problem exists where the profile is not effectively limited and clamped during the cutting process. This can cause the cutting device to tilt away from the cutting end, leading to collisions with external equipment and unpredictable discharge trajectories. When discharging multiple profiles, they may collide, reducing discharge efficiency. Therefore, we propose a photovoltaic module aluminum frame extrusion discharge device. Utility Model Content

[0004] The purpose of this invention is to provide a photovoltaic module aluminum frame extrusion device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a photovoltaic module aluminum frame extrusion and feeding device, comprising a support platform, a conveyor roller, and a feeding plate. The lower end of the support platform is provided with multiple evenly distributed support and adjustment mechanisms. The upper middle part of the support platform is provided with a profile synchronous limiting adjustment mechanism. The rear side of the upper end of the support platform is provided with a cutting mechanism. The feeding plate is fixedly installed on the left end of the support platform. The conveyor roller is used to convey the profile for feeding. The profile synchronous limiting adjustment mechanism is used for synchronous limiting of the profile. The cutting mechanism is used for fixed-length cutting of the profile. The feeding plate is set in an inclined state and is used for feeding the profile.

[0006] Preferably, the profile synchronous limiting adjustment mechanism includes a second C-shaped plate, a support platform is fixedly installed at the lower end of the second C-shaped plate, a compression spring is fixedly installed at the middle of the upper end of the second C-shaped plate, a top plate is fixedly installed at the upper end of the compression spring, a guide post is fixedly installed at the lower end of the top plate, a synchronous strip is fixedly installed on the lower side of the outer end of the guide post, a third C-shaped plate is fixedly installed through one end of the guide post and through the second C-shaped plate, a sliding groove is opened at the top of the inner side of the third C-shaped plate, an intermediate shaft is provided at the middle of the inner end of the third C-shaped plate, second rotating rods are fixedly installed on both sides of the intermediate shaft, a first rotating rod is fixedly installed at the outer end of each second rotating rod, a stepper motor output end is fixedly installed at the left end of the left first rotating rod, and the third C-shaped plate is fixedly installed at the end of the stepper motor near the third C-shaped plate.

[0007] Preferably, the outer end of the first rotating rod is threadedly connected to a first movable sleeve, the outer end of the second rotating rod is threadedly connected to a second movable sleeve, a limit ring is fixedly installed on the outer end of the intermediate shaft, and a first follower sleeve is fixedly installed on the outer ends of both the first and second movable sleeves.

[0008] Preferably, the cutting mechanism includes a first C-shaped plate, a support platform is fixedly installed at the lower end of the first C-shaped plate, an L-shaped plate is fixedly installed at the middle of the upper end of the first C-shaped plate, a second electric push rod is fixedly installed at the lower end of the L-shaped plate, a cutting device is provided at the output end of the second electric push rod, and a synchronization bar is fixedly installed at the outer end of the output end of the second electric push rod.

[0009] Preferably, both the first movable sleeve and the second movable sleeve have slide bars fixedly installed on their outer walls, and the outer ends of the slide bars are slidably connected to slide grooves.

[0010] Preferably, the support adjustment mechanism includes a support column, a bearing platform is fixedly installed at the upper end of the support column, a first electric push rod is fixedly installed at the lower end of the support column, and a ground support plate is fixedly installed at the output end of the first electric push rod.

[0011] Preferably, the outer end of the first rotating rod has a densely threaded groove, and the outer end of the second rotating rod has a loosely threaded groove.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model uses a cutting mechanism and a profile synchronous limiting adjustment mechanism to limit the profile away from the cutting end during the cutting process, which improves the stability of the profile during the cutting process and ensures that the profile will not be skewed after the cutting action is completed, which facilitates the subsequent discharge of the profile.

[0014] 2. This utility model can adjust the support platform on uneven ground through the support adjustment mechanism, thereby improving the stability of the support platform during use. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic cross-sectional view of the synchronous limiting adjustment mechanism for cylindrical profiles of this utility model.

[0017] Figure 3 This is a schematic diagram of the cutting mechanism structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the conveyor roller structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the support and adjustment mechanism of this utility model.

[0020] In the diagram: 1. Support platform; 2. Support adjustment mechanism; 21. Support column; 22. First electric push rod; 23. Ground support plate; 3. Material feeding plate; 4. Cutting mechanism; 41. First C-shaped plate; 42. L-shaped plate; 43. Second electric push rod; 44. Cutting device; 5. Profile synchronous limit adjustment mechanism; 51. Second C-shaped plate; 52. Third C-shaped plate; 53. Slide groove; 54. Stepper motor; 55. First rotating rod; 56. Second rotating rod; 57. Intermediate shaft; 58. First moving sleeve; 59. First follower sleeve; 510. Limiting ring; 511. Sliding bar; 512. Guide column; 513. Top plate; 514. Compression spring; 515. Synchronizing bar; 516. Second moving sleeve; 6. Conveying roller. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-5 This utility model provides a technical solution: a photovoltaic module aluminum frame extrusion and feeding device, including a support platform 1, a conveyor roller 6 and a feeding plate 3. The lower end of the support platform 1 is provided with a plurality of evenly distributed support adjustment mechanisms 2. The upper middle part of the support platform 1 is provided with a profile synchronous limiting adjustment mechanism 5. The upper rear side of the support platform 1 is provided with a cutting mechanism 4. The feeding plate 3 is fixedly installed on the left end of the support platform 1. The conveyor roller 6 is used to convey the profile for feeding. The profile synchronous limiting adjustment mechanism 5 is used for synchronous limiting of the profile. The cutting mechanism 4 is used for profile fixed-length cutting. The feeding plate 3 is set in an inclined state and is used for profile feeding.

[0023] In this embodiment, the profile synchronous limit adjustment mechanism 5 includes a second C-shaped plate 51, a support platform 1 is fixedly installed at the lower end of the second C-shaped plate 51, a compression spring 514 is fixedly installed at the middle of the upper end of the second C-shaped plate 51, a top plate 513 is fixedly installed at the upper end of the compression spring 514, a guide post 512 is fixedly installed at the lower end of the top plate 513, a synchronous strip 515 is fixedly installed on the lower side of the outer end of the guide post 512, a third C-shaped plate 52 is fixedly installed through one end of the guide post 512, a sliding groove 53 is opened at the top of the inner side of the third C-shaped plate 52, an intermediate shaft 57 is provided at the middle of the inner end of the third C-shaped plate 52, a second rotating rod 56 is fixedly installed on both sides of the intermediate shaft 57, a first rotating rod 55 is fixedly installed at the outer end of each second rotating rod 56, the output end of a stepper motor 54 is fixedly installed at the left end of the left first rotating rod 55, and the third C-shaped plate 52 is fixedly installed at the end of the stepper motor 54 near the third C-shaped plate 52.

[0024] Specifically, the stepper motor 54 is started, and the output of the stepper motor 54 drives the second rotating rod 56 to rotate. The second rotating rod 56 drives the first rotating rod 55 to rotate. The first rotating rod 55 drives the intermediate shaft 57 to rotate. The intermediate shaft 57 drives the limit ring 510 to rotate.

[0025] In this embodiment, the outer end of the first rotating rod 55 is threadedly connected to the first moving sleeve 58, the outer end of the second rotating rod 56 is threadedly connected to the second moving sleeve 516, the outer end of the intermediate shaft 57 is fixedly installed with a limit ring 510, and the outer ends of the first moving sleeve 58 and the second moving sleeve 516 are both fixedly installed with a first follower sleeve 59.

[0026] Specifically, the second rotating rod 56 drives the first moving sleeve 58 to move, which in turn drives the first follower sleeve 59 to move. At this time, the first moving sleeve 58 drives the slide bar 511 to slide in the slide groove 53. The first rotating rod 55 drives the second moving sleeve 516 to move, which in turn drives the first follower sleeve 59 fixed thereto to move.

[0027] In this embodiment, the cutting mechanism 4 includes a first C-shaped plate 41, a support platform 1 is fixedly installed at the lower end of the first C-shaped plate 41, an L-shaped plate 42 is fixedly installed at the middle of the upper end of the first C-shaped plate 41, a second electric push rod 43 is fixedly installed at the lower end of the L-shaped plate 42, a cutting device 44 is provided at the output end of the second electric push rod 43, and a synchronization bar 515 is fixedly installed at the outer end of the output end of the second electric push rod 43.

[0028] Specifically, the cutting mechanism 4 can perform fixed-length cutting on the profile.

[0029] In this embodiment, both the outer walls of the first movable sleeve 58 and the second movable sleeve 516 are fixedly equipped with slide bars 511, and the outer ends of the slide bars 511 are slidably connected to the slide grooves 53.

[0030] Specifically, ensure that the first movable sleeve 58 and the second movable sleeve 516 do not become misaligned during the sliding process.

[0031] In this embodiment, the support adjustment mechanism 2 includes a support column 21, a bearing platform 1 is fixedly installed at the upper end of the support column 21, a first electric push rod 22 is fixedly installed at the lower end of the support column 21, and a ground support plate 23 is fixedly installed at the output end of the first electric push rod 22.

[0032] Specifically, the support adjustment mechanism 2 can adjust the support platform 1 on uneven ground, thereby improving the stability of the support platform 1 during use.

[0033] In this embodiment, the outer end of the first rotating rod 55 is provided with a dense threaded groove, and the outer end of the second rotating rod 56 is provided with a loose threaded groove.

[0034] Specifically, ensure that the first rotating rod 55 and the second rotating rod 56 do not move the same distance as the first moving sleeve 58 and the second moving sleeve 516 during rotation.

[0035] Working principle: In use, the profiles can be placed from the rear of the support platform 1 onto the conveyor roller 6. The conveyor roller 6 then conveys multiple profiles forward. At this time, the stepper motor 54, the second electric push rod 43, and the cutting device 44 can be activated. The output of the stepper motor 54 drives the second rotating rod 56 to rotate, which in turn drives the first rotating rod 55 to rotate. The first rotating rod 55 drives the intermediate shaft 57 to rotate, and the second rotating rod 56 drives the first moving sleeve 58 to move, which in turn drives the first follower sleeve 59 to move. Meanwhile, the first moving sleeve 58 drives the slide bar 511 to slide... Sliding within the groove 53, the first rotating rod 55 drives the second moving sleeve 516 to move, which in turn drives the first follower sleeve 59 fixed thereto to move. During the cutting process, the output end of the second electric push rod 43 drives the synchronous bar 515 to move downward, which in turn drives the guide post 512 to move downward. The guide post 512 drives the top plate 513 to move downward, which in turn compresses the compression spring 514. The guide post 512 drives the third C-shaped plate 52 to move downward, which in turn drives multiple first follower sleeves 59 to move downward. Each first follower sleeve 59 performs a limiting and pressing action on each profile.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic module aluminum frame extrusion and discharge device, comprising a support platform (1), a conveyor roller (6), and a discharge plate (3), characterized in that: The lower end of the support platform (1) is provided with multiple evenly distributed support adjustment mechanisms (2). The upper middle part of the support platform (1) is provided with a profile synchronous limiting adjustment mechanism (5). The upper rear side of the support platform (1) is provided with a cutting mechanism (4). The left end of the support platform (1) is fixedly installed with a feeding plate (3). The conveying roller (6) is used to convey the profile out. The profile synchronous limiting adjustment mechanism (5) is used for the synchronous limiting of the profile. The cutting mechanism (4) is used for the fixed-length cutting action of the profile. The feeding plate (3) is set in an inclined state. The feeding plate (3) is used for the feeding of the profile.

2. The photovoltaic module aluminum frame extrusion device according to claim 1, characterized in that: The profile synchronous limiting adjustment mechanism (5) includes a second C-shaped plate (51), a support platform (1) is fixedly installed at the lower end of the second C-shaped plate (51), a compression spring (514) is fixedly installed at the middle of the upper end of the second C-shaped plate (51), a top plate (513) is fixedly installed at the upper end of the compression spring (514), a guide post (512) is fixedly installed at the lower end of the top plate (513), a synchronous strip (515) is fixedly installed on the lower side of the outer end of the guide post (512), and a first guide post (512) is fixedly installed through one end of the second C-shaped plate (51). The third C-shaped plate (52) has a groove (53) at the top of its inner side, and an intermediate shaft (57) is provided in the middle of the inner end of the third C-shaped plate (52). A second rotating rod (56) is fixedly installed on both sides of the intermediate shaft (57). A first rotating rod (55) is fixedly installed on the outer end of each second rotating rod (56). The output end of a stepper motor (54) is fixedly installed on the left end of the first rotating rod (55) on the left side. The third C-shaped plate (52) is fixedly installed on the end of the stepper motor (54) near the third C-shaped plate (52).

3. The photovoltaic module aluminum frame extrusion device according to claim 2, characterized in that: The outer end of the first rotating rod (55) is threaded with a first movable sleeve (58), the outer end of the second rotating rod (56) is threaded with a second movable sleeve (516), the outer end of the intermediate shaft (57) is fixedly installed with a limit ring (510), and the outer ends of the first movable sleeve (58) and the second movable sleeve (516) are both fixedly installed with a first follower sleeve (59).

4. The photovoltaic module aluminum frame extrusion extrusion device according to claim 1, characterized in that: The cutting mechanism (4) includes a first C-shaped plate (41), a support platform (1) is fixedly installed at the lower end of the first C-shaped plate (41), an L-shaped plate (42) is fixedly installed at the middle of the upper end of the first C-shaped plate (41), a second electric push rod (43) is fixedly installed at the lower end of the L-shaped plate (42), a cutting device (44) is provided at the output end of the second electric push rod (43), and a synchronization bar (515) is fixedly installed at the outer end of the output end of the second electric push rod (43).

5. The photovoltaic module aluminum frame extrusion extrusion device according to claim 3, characterized in that: The outer walls of the first movable sleeve (58) and the second movable sleeve (516) are both fixedly equipped with slide bars (511), and the outer ends of the slide bars (511) are slidably connected to the slide grooves (53).

6. The photovoltaic module aluminum frame extrusion device according to claim 1, characterized in that: The support adjustment mechanism (2) includes a support column (21), a bearing platform (1) is fixedly installed at the upper end of the support column (21), a first electric push rod (22) is fixedly installed at the lower end of the support column (21), and a ground support plate (23) is fixedly installed at the output end of the first electric push rod (22).

7. The photovoltaic module aluminum frame extrusion device according to claim 2, characterized in that: The outer end of the first rotating rod (55) is provided with a dense threaded groove, and the outer end of the second rotating rod (56) is provided with a loose threaded groove.

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