Viscous wheel film tearing structure

By designing an adhesive roller film-tearing structure, the problems of high cost, large size and low efficiency of existing film-tearing devices are solved, realizing efficient automatic film-tearing and simplifying adhesive roller replacement, thus reducing equipment cost and space occupation.

CN224075242UActive Publication Date: 2026-04-03SHENZHEN XINSANLI AUTOMATION EQUIP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing film-tearing devices are costly, bulky, inefficient, and difficult to handle highly adhesive film materials. Robots and easy-tear adhesive components are expensive and take up a lot of space, while manual film-tearing is inefficient.

Method used

An adhesive roller film-tearing structure was designed, including a vertical support, a Z-axis power source, a Z-axis moving part, an adhesive roller assembly, and a clamping mechanism. The adhesive roller assembly and snap-fit ​​assembly are quick-release and combined with a clamping plate to achieve automatic film tearing, which reduces equipment cost and space occupation.

Benefits of technology

It improves film-tearing efficiency, reduces equipment size, lowers operating and maintenance costs, simplifies the process of replacing adhesive rollers, and is easy to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sticky wheel film tearing structure. Comprising a vertical support assembly, a Z-axis power source arranged on the vertical support assembly in the Z-axis direction, a Z-axis moving part which is in driving connection with the Z-axis power source and can be driven by the Z-axis power source to do lifting motion, a sticking wheel assembly installed on the Z-axis moving part and arranged in the X-axis direction, a buckling assembly installed on the Z-axis moving part and arranged in the Y-axis direction and a clamping mechanism. A structure capable of being quickly disassembled and assembled is formed among the Z-axis moving part, the sticky wheel assembly and the buckling assembly; the clamping mechanism is arranged on the vertical support assembly and provided with a Y-axis power source and a clamping plate assembly which is in driving connection with the Y-axis power source and can be driven by the Y-axis power source to conduct clamping action in the direction of the sticky wheel assembly. According to the sticky wheel film tearing structure, the sticky wheel structure and the clamping block are combined to form the film tearing mechanism, the film tearing efficiency can be improved, the size is reduced, and the operation and maintenance cost is reduced. The sticky wheel assembly can be quickly assembled and disassembled, the operation is simple, and the sticky wheel is convenient to replace.
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Description

Technical Field

[0001] This utility model relates to the field of film tearing, specifically to a film tearing structure using an adhesive roller. Background Technology

[0002] The current film-removing technology mainly uses robots in conjunction with easy-tear label feeding components. However, this combination has the following drawbacks:

[0003] 1. The cost of use is high, the robots are expensive, and the investment cost is large.

[0004] 2. Easy-tear adhesive tape is a consumable, and the easy-tear adhesive tape feeding components are also expensive; using this film-tearing device on small equipment will greatly increase the equipment cost.

[0005] 3. It occupies a large space. The robot and the easy-tear label feeding component are two separate structures, which are large in size and occupy a relatively large space, making the entire equipment space more burdensome.

[0006] 4. It is not effective for membrane materials with high adhesion. It is easy to apply but difficult to peel off, resulting in failure to peel off the membrane. If the membrane is peeled off manually, the efficiency is extremely low.

[0007] In view of this, it is necessary to develop a new type of adhesive roller tear-off structure to solve the above-mentioned technical problems. Utility Model Content

[0008] To address the shortcomings of existing technologies, the present invention aims to provide a film-tearing structure using an adhesive roller. The purpose of this structure is to improve film-tearing efficiency, reduce volume, and lower operating and maintenance costs.

[0009] To solve the above technical problems, this utility model provides the following solution: A film-tearning structure using an adhesive roller, comprising:

[0010] Vertical support assembly;

[0011] The Z-axis is set in the Z-axis power source of the vertical support assembly;

[0012] A Z-axis movable component that is connected to the Z-axis power source and can be driven by the Z-axis power source to perform lifting and lowering actions;

[0013] The sticking wheel assembly and the fastening assembly are mounted on the Z-axis movable component and arranged in the X-axis direction, respectively, and the Z-axis movable component, the sticking wheel assembly and the fastening assembly are arranged in the Y-axis direction, respectively, forming a quick-release structure;

[0014] A clamping mechanism is provided on the vertical support assembly, which has a Y-axis power source and a clamping plate assembly that is driven and connected to the Y-axis power source and can be driven by the Y-axis power source to perform a clamping action in the direction of the sticking wheel assembly.

[0015] Furthermore, the Z-axis power source is a slide cylinder.

[0016] Furthermore, the quick-release structure includes:

[0017] A positioning hole is provided on the upper plate surface of the Z-axis movable component, and a through hole is provided on one side of the positioning hole in the Y direction;

[0018] After one end of the sticky roller assembly is inserted into the positioning hole, the fastening assembly passes through the through hole to limit the sticky roller assembly.

[0019] Furthermore, the adhesive roller assembly includes:

[0020] A sticky roller fixing block, the lower part of which has a through hole coaxial with the through hole, and the upper part protrudes from the positioning hole;

[0021] The adhesive wheel connecting rod is connected to the adhesive wheel fixing block along the X-axis;

[0022] The adhesive wheel is fixed to the end of the adhesive wheel connecting rod;

[0023] The fastening assembly includes:

[0024] A positioning element is provided on the outer hole of the through hole, the positioning element having a sleeve extending into the through hole;

[0025] A pin rod is inserted through the sleeve. The first end of the pin rod can enter the through hole of the sticking wheel fixing block, and the second end extends out of the positioning member and is connected to a handle. A nut is screwed onto the first end of the pin rod.

[0026] A compression spring is sleeved on the pin rod, with one end of the compression spring abutting against the nut and the other end extending into the sleeve and limited by the step of the positioning member.

[0027] Furthermore, the Y-axis power source is a Y-axis cylinder, which is fixed to the vertical support assembly via a cylinder seat. The drive shaft of the Y-axis cylinder is connected to a clamping plate, and one end of the clamping plate extends upward to form an extension section. The inner surface of the extension section is a clamping surface.

[0028] Furthermore, the outer side of the clamp is provided with an optical fiber support, which has a structure for the optical fiber to pass through.

[0029] Furthermore, the position of the fiber optic bracket is adjustable.

[0030] Compared with the prior art, the beneficial effects of this utility model are:

[0031] 1. The adhesive roller film-tearing structure of this utility model, through the combination of the adhesive roller structure and the clamping block to form a film-tearing mechanism, can improve film-tearing efficiency, reduce volume, and lower operation and maintenance costs.

[0032] 2. The adhesive roller assembly of this utility model can be quickly installed and disassembled, is easy to operate, and makes it convenient to replace the adhesive roller. Attached Figure Description

[0033] Figure 1 This is an assembly structure diagram of the adhesive roller tear-off film structure of this utility model.

[0034] Figure 2 This is an exploded view of the adhesive roller tear-off film structure of this utility model.

[0035] Figure 3 This is a structural diagram of the adhesive roller assembly and the fastening assembly of this utility model.

[0036] The attached diagram is labeled as follows: 1. Vertical plate; 2. Y-axis cylinder; 3. Z-axis movable part; 4. Adhesive wheel fixing block; 5. Pin rod; 6. Compression spring; 7. Positioning part; 8. Handle; 9. Adhesive wheel; 10. Adhesive wheel connecting rod; 11. Cylinder seat; 12. Clamping plate; 13. Fiber optic bracket; 14. Fiber optic cable; 15. Slide table cylinder; 16. Support seat; 31. Positioning hole; 100. Vertical bracket assembly; 200. Adhesive wheel assembly; 300. Clamping mechanism; 400. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present utility model. Obviously, the embodiments described in this utility model are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0038] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0039] Example 1: The specific structure of this utility model is as follows:

[0040] Please refer to the appendix. Figure 1-3 The present invention provides a sticky roller tearing film structure, including a Z-axis power source, a Z-axis movable part 3, a sticky roller assembly 200, a fastening assembly 400, and a clamping mechanism 300.

[0041] The vertical support assembly includes a support base 16 and a vertical plate 1 fixed to the support base 16. The Z-axis power source is axially disposed on the vertical support assembly 100. The Z-axis power source is a slide cylinder 15, with its drive shaft facing upwards. The Z-axis movable component 3 is drivenly connected to the slide cylinder 15, and the slide cylinder 15 can drive the Z-axis movable component 3 to perform lifting and lowering movements. Figure 2 As shown, the Z-axis movable part 3 is a square block, and a positioning hole 31 is provided at one corner of its upper plate. The positioning hole 31 is provided with a step.

[0042] The adhesive roller assembly 200 is mounted on the Z-axis movable member 3 and is positioned along the X-axis. The locking assembly 400 is mounted on the Z-axis movable member 3 and is positioned along the Y-axis. A quick-release structure is formed between the Z-axis movable member 3, the adhesive roller assembly 200, and the locking assembly 400. The quick-release structure includes:

[0043] Positioning hole 31, with a through hole on one side facing the Y direction;

[0044] After one end of the sticky roller assembly 200 is inserted into the positioning hole 31, the fastening assembly 400 passes through the through hole to limit the sticky roller assembly 200.

[0045] The viscous roller assembly 200 includes:

[0046] The adhesive wheel fixing block 4 has a through hole at its lower part that is coaxial with the through hole, and its upper part protrudes from the positioning hole 31; the lower part of the adhesive wheel fixing block 4 has right-angle grooves on both sides, and after it enters the positioning hole 31, the right-angle grooves on both sides are mounted on the step of the positioning hole 31.

[0047] The adhesive wheel connecting rod 10 is connected to the adhesive wheel fixing block 4 in the X-axis direction;

[0048] The adhesive wheel 9 is fixed to the end of the adhesive wheel connecting rod 10, and double-sided adhesive is applied to the adhesive wheel 9 to achieve adhesive film.

[0049] The fastening assembly 400 includes:

[0050] A positioning element 7 is provided in the outer hole of the through hole. The positioning element 7 has a sleeve that extends into the through hole, and a step is provided at the outer opening of the positioning element 7.

[0051] A pin 5 is inserted through the sleeve, with a gap between the pin 5 and the sleeve. The first end of the pin 5 can enter the through hole of the sticking wheel fixing block 4, and its second end extends out of the positioning member 7 and is connected to the handle 8. A nut is screwed onto the first end of the pin 5.

[0052] A compression spring 6 is sleeved on the pin rod 5. One end of the compression spring 6 abuts against the nut, and the other end extends into the sleeve and is limited by the step of the positioning member 7. When it is necessary to replace the sticky wheel assembly 200, simply pull the handle outward to disengage the first end of the pin rod 5 from the through hole of the sticky wheel fixing block 4, and the sticky wheel assembly 200 can be removed. The operation is simple and convenient. The compression spring 6 tightens the nut to prevent the first end of the pin rod 5 from disengaging from the through hole of the sticky wheel fixing block 4.

[0053] Example 2:

[0054] The clamping mechanism 300 of this utility model is disposed on the vertical support assembly 100, and has a Y-axis power source and a clamping plate assembly driven by the Y-axis power source to perform a clamping action towards the adhesive wheel assembly 200. The Y-axis power source is a Y-axis cylinder 2, which is fixed to the vertical support assembly 100 by a cylinder seat 11. The drive shaft of the Y-axis cylinder 2 is connected to a clamping plate 12, and one end of the clamping plate 12 extends upward to form an extension section. The inner surface of the extension section is a clamping surface.

[0055] Specifically, the movement trajectory of the extended section of the clamping plate 12 and the movement trajectory of the adhesive roller 9 can reach the tearing point.

[0056] Before starting work, remove the adhesive roller assembly 200, apply double-sided tape to the adhesive roller 9, and then insert the adhesive roller assembly 200 into the positioning hole 31.

[0057] During operation, the sliding cylinder 15 pushes the adhesive roller 9 to the tearing corner of the film material. Then, the moving film tearing assembly or film material assembly rolls the torn corner of the film onto the adhesive roller 9. The clamping plate 12 is controlled by the Y-axis cylinder 2. The clamping plate 12 and the adhesive roller 9 clamp the film material, thus successfully tearing the film. The double-sided adhesive of the adhesive roller 9 only needs to be replaced periodically, which is simple, uncomplicated, and time-saving. To address the issue of periodically replacing the double-sided adhesive, this new film tearing adhesive roller structure is designed with a quick-release assembly structure, as described in Example 1.

[0058] Example 3:

[0059] The outer side of the clamping plate 12 is provided with an optical fiber support 13. The optical fiber support 13 has a structure for the optical fiber 14 to pass through. Specifically, the upper end of the optical fiber support 13 is bent and an oblong hole is provided on the bending plate, through which the optical fiber 14 passes.

[0060] The position of the fiber optic bracket 13 is adjustable. Specifically, the fiber optic bracket 13 is height-adjustable by vertically setting elongated waist-shaped holes and setting multiple adjustment holes at the outer end of the clamping plate 12.

[0061] In summary, the adhesive roller film-tearing structure of this invention, through the combination of the adhesive roller structure and the clamping block to form a film-tearing mechanism, can improve film-tearing efficiency, reduce size, and lower operating and maintenance costs. The adhesive roller assembly of this invention allows for quick installation and disassembly, is simple to operate, and facilitates easy replacement of the adhesive roller.

[0062] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural or procedural transformations made based on the contents of the present utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present utility model.

Claims

1. A stick wheel film tear structure, characterized in that, The application relates to a vertical support assembly (100), a Z-axis power source arranged in the vertical support assembly (100), a Z-axis movable element (3) driven by the Z-axis power source and capable of being driven to make lifting action by the Z-axis power source, a sticky wheel assembly (200) arranged in the X-axis direction and installed on the Z-axis movable element (3), and a buckle assembly (400) arranged in the Y-axis direction and installed on the Z-axis movable element (3), wherein the Z-axis movable element (3), the sticky wheel assembly (200) and the buckle assembly (400) form a quick detachable structure, a clamping mechanism (300) is arranged on the vertical support assembly (100) and has a Y-axis power source and a clamping plate assembly driven by the Y-axis power source and capable of being driven to make clamping action on the sticky wheel assembly (200). The Z-axis power source is a sliding table air cylinder (15). The quick detachable structure comprises a positioning hole (31) arranged on the upper surface of the Z-axis movable element (3) and having a through hole arranged in the Y direction on one side, and the buckle assembly (400) is arranged through the through hole to limit the sticky wheel assembly (200). The sticky wheel assembly (200) comprises a sticky wheel fixing block (4) having a through hole coaxial with the through hole on the lower part and protruding the positioning hole (31) on the upper part, an X-axis sticky wheel connecting rod (10) connected to the sticky wheel fixing block (4), and a sticky wheel (9) fixed to the end of the sticky wheel connecting rod (10). The buckle assembly (400) comprises a positioning element (7) arranged outside the through hole and having a sleeve extending into the through hole, a bolt rod (5) arranged in the sleeve, a first end of the bolt rod (5) capable of extending into the through hole of the sticky wheel fixing block (4), a second end of the bolt rod (5) extending out of the positioning element (7) and connected with a handle (8), a nut screwed with the first end of the bolt rod (5), and a compression spring (6) sleeved with the bolt rod (5) and having one end abutting against the nut and the other end extending into the sleeve and being limited by the step of the positioning element (7). The Y-axis power source is a Y-axis air cylinder (2) fixed to the vertical support assembly (100) through an air cylinder base (11), the driving shaft of the Y-axis air cylinder (2) is connected with a clamping plate (12), one end of the clamping plate (12) extends upwards to form an extension section, and the inner side surface of the extension section is a clamping surface.

2. A stick-and-tear film structure according to claim 1, wherein An optical fiber support (13) is arranged on the outer side surface of the clamping plate (12) and has a structure for allowing an optical fiber (14) to pass through.

3. The adhesive wheel film tearing structure according to claim 1, wherein The position of the optical fiber support (13) is adjustable. ​ ​ 4. A stick-and-tear film structure according to claim 3, wherein ​ ​ ​ ​ ​ ​ ​ ​ 5. A stick-and-tear film structure according to claim 4, wherein ​ 6. A stick-and-tear film structure according to claim 5, wherein ​ 7. A stick-and-tear film structure according to claim 6, wherein ​