Drying device based on carbon black processing

Abstract

The utility model discloses a drying device based on carbon black processing, which relates to the technical field of carbon black processing and comprises a drying box, an upper cover plate is fixedly mounted at the top of the drying box, a feed port is fixedly mounted on the right side of the top of the upper cover plate, and a discharge port is formed in the bottom end of the left side of the drying box. And a flow dividing unit is arranged at the bottom end of the feeding port, a drying unit is arranged in the drying box, the flow dividing unit comprises a flow guide plate fixedly installed at the bottom end of the feeding port, and a flow dividing protruding strip is fixedly installed at the top of the flow guide plate. The flow guide plate is arranged at the bottom end of the feeding port, carbon black particle materials roll downwards along the inclination angle of the flow guide plate, the carbon black particle materials are dispersed in cooperation with the flow dividing protruding strips, the carbon black particle materials evenly surge towards the interior of the flow dividing channel, the carbon black particle materials are conveyed into the drying box through the flow dividing channel, and the drying effect is improved. And the carbon black particle materials uniformly roll on the screening net plate, so that the uniform drying effect is realized.

Description

Technical Field

[0001] This utility model relates to the field of carbon black processing technology, and specifically to a drying device for carbon black processing. Background Technology

[0002] Carbon black has a wide range of applications in the industrial field and is an important raw material for processing related equipment. Carbon black can be classified into conductive carbon black, special carbon black, soft carbon black, pigment carbon black, and hard carbon black, etc. Among them, pigment carbon black is used as a coloring pigment in inks, paints, coatings, and plastics. According to the coloring strength and particle size, it is generally divided into four types: high pigment carbon black, medium pigment carbon black, ordinary pigment carbon black, and low pigment carbon black. It is mainly produced by oil furnace method and tank method. Carbon black needs to be dried during the production process to obtain dry carbon black.

[0003] In the prior art, a Chinese patent document with publication number CN221425224U and publication date of July 26, 2024, was proposed to solve the above-mentioned technical problems. The technical solution disclosed in this patent document is as follows: A drying device for carbon black processing includes a drying barrel, a hopper, a pusher plate, a feeding box, a thermometer, an electrical control box, and a control panel. The hopper is fixed to the bottom end of the drying barrel, the pusher plate is installed at the bottom end of the hopper, the feeding box is located at the bottom end of the pusher plate, the thermometer is located at the right end of the hopper, the electrical control box is located at the right end of the drying barrel, and the control panel is located at the front end of the electrical control box.

[0004] To address the drying problem in carbon black processing, existing technology involves using a motor to drive a polished rod, causing the first dispersing rod and the rotating frame to rotate synchronously. As the rotating frame rotates, it drives the second dispersing rod to rotate along the inner wall of the drying drum. Through the cooperation between the first and second dispersing rods, hot air is blown up to disperse the carbon black. However, during this drying method, the carbon black tends to accumulate at the bottom of the drying drum due to its own weight, preventing the hot air from dispersing among the carbon black particles and resulting in uneven drying. Utility Model Content

[0005] The purpose of this invention is to provide a drying device for carbon black processing to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A drying device for carbon black processing includes a drying chamber, a top cover plate is fixedly installed on the top of the drying chamber, a feed inlet is fixedly installed on the top right side of the top cover plate, and a discharge outlet is opened on the bottom left side of the drying chamber.

[0008] A diversion unit is provided at the bottom of the feed inlet, and a drying unit is provided inside the drying chamber.

[0009] The diversion unit includes a guide plate fixedly installed at the bottom of the feed inlet, and a diversion protrusion is fixedly installed on the top of the guide plate. The diversion protrusion can disperse the carbon black granular material above the guide plate.

[0010] A further improvement of this utility model is that a diversion channel is fixedly installed on the output end of the feed inlet, and the other end of the diversion channel is fixedly installed at the through hole on the top right side of the drying chamber.

[0011] A further improvement of this utility model is that the drying unit includes a fixing block fixedly installed on the inner walls of both sides of the drying chamber. A sliding rod is fixedly installed on both sides of the top of the fixing block. A screening screen is slidably sleeved on the outer surface of the sliding rod. The screening screen can screen the dried carbon black granular material, so that the dust can be separated.

[0012] A further improvement of this utility model is that: a return spring is movably sleeved on the outer surface of the slide rod below the screening screen plate, one end of the return spring is fixedly installed on the bottom end of the screening screen plate, and the other end of the return spring is fixedly installed on the top of the fixing block.

[0013] A further improvement of this utility model is that a support bracket is fixedly installed on the outer right side surface of the drying oven, a servo motor is fixedly installed inside the support bracket, a drive rod is fixedly installed on the output end of the servo motor, and the other end of the drive rod is rotatably installed on the inner left side wall of the drying oven. The model of the servo motor is: ASDA-B2-0121-B.

[0014] A further improvement of this utility model is that: cams are fixedly sleeved on the outer surfaces of both ends of the drive rod, and rollers are rotatably installed inside the protruding end of the cams. The rollers can reduce the contact resistance when the cams abut against the screening screen.

[0015] A further improvement of this utility model is that: a diversion box is fixedly installed on the top of the upper cover plate, a diversion pipe is fixedly installed on the output end of the diversion box, the other end of the diversion pipe is fixedly installed inside the top of the upper cover plate, a hot air blower is fixedly installed on the top of the diversion box, and the output end of the hot air blower is fixedly installed inside the top of the diversion box. The model of the hot air blower is: HG-75.

[0016] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0017] 1. This utility model provides a drying device for carbon black processing. By setting a guide plate at the bottom of the feed inlet, the carbon black granules roll down along the inclined angle of the guide plate. With the help of the diversion protrusions, the carbon black granules are dispersed and flow evenly into the diversion channel. The diversion channel is used to transport them into the interior of the drying chamber. The carbon black granules roll evenly on the screening screen plate to achieve a uniform drying effect.

[0018] 2. This utility model provides a drying device for carbon black processing. By setting a servo motor to drive the drive rod, two sets of cams are made to rotate. When the cams rotate, their convex ends will abut and squeeze the screening screen plate, causing the screening screen plate to slide down on the outer surface of the slide rod and squeeze the return spring. Then, the elastic reaction force of the return spring is used to make the screening screen plate spring back to its original position. This makes the screening screen plate move up and down repeatedly, which facilitates the screening of powder in carbon black granular materials and promotes processing efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic cross-sectional view of the drying oven structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the diversion channel structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the screening screen structure of this utility model;

[0023] Figure 5 For the present utility model Figure 4 Enlarged structural diagram at point A.

[0024] In the diagram: 1. Drying oven; 11. Fixing block; 12. Slide rod; 13. Screening mesh; 14. Return spring; 15. Support bracket; 16. Servo motor; 17. Drive rod; 18. Cam; 19. Roller; 2. Top cover plate; 21. Hot air blower; 22. Diversion box; 23. Diversion pipe; 3. Feed inlet; 31. Guide plate; 32. Diversion protrusion; 33. Diversion channel; 4. Discharge outlet. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1

[0027] like Figure 1-5 As shown, this utility model provides a drying device for carbon black processing, including a drying chamber 1. A top cover plate 2 is fixedly installed on the top of the drying chamber 1. A feed inlet 3 is fixedly installed on the top right side of the top cover plate 2. A discharge outlet 4 is opened on the bottom left side of the drying chamber 1. A diversion unit is provided at the bottom of the feed inlet 3. A drying unit is provided inside the drying chamber 1. The diversion unit includes a guide plate 31 fixedly installed at the bottom of the feed inlet 3. A diversion protrusion 32 is fixedly installed on the top of the guide plate 31.

[0028] Furthermore, the carbon black granules to be processed are introduced into the interior of the drying chamber 1 through the feed inlet 3. When the carbon black granules enter the interior of the feed inlet 3, they roll downward along the inclined angle of the guide plate 31. With the help of the diversion protrusions 32, the carbon black granules are dispersed and evenly flow into the diversion channel 33, which then transports them into the interior of the drying chamber 1.

[0029] Example 2

[0030] like Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, a diversion channel 33 is fixedly installed on the output end of the feed inlet 3, and the other end of the diversion channel 33 is fixedly installed at the top right through hole of the drying chamber 1. The drying unit includes a fixing block 11 fixedly installed on the inner walls of both sides of the drying chamber 1. A slide rod 12 is fixedly installed on both sides of the top of the fixing block 11. A screening screen plate 13 is slidably sleeved on the outer surface of the slide rod 12, and a return spring 14 is movably sleeved on the outer surface of the slide rod 12 below the screening screen plate 13. One end of the reset spring 14 is fixedly installed on the bottom end of the screening screen plate 13, and the other end of the reset spring 14 is fixedly installed on the top of the fixing block 11. A support bracket 15 is fixedly installed on the right outer surface of the drying chamber 1. A servo motor 16 is fixedly installed inside the support bracket 15. A drive rod 17 is fixedly installed on the output end of the servo motor 16. The other end of the drive rod 17 is rotatably installed on the left inner wall of the drying chamber 1. Cams 18 are fixedly sleeved on the outer surfaces of both ends of the drive rod 17. A roller 19 is rotatably installed inside the protruding end of the cam 18.

[0031] Furthermore, when the carbon black granules enter the drying chamber 1, they fall onto the top of the screening screen plate 13 and roll continuously towards the far end along the inclined angle of the screening screen plate 13, achieving uniform drying. The output end of the servo motor 16 drives the drive rod 17 to cause the two sets of cams 18 to rotate. When the cam 28 rotates, its protruding end will abut against and squeeze the screening screen plate 13, causing the screening screen plate 13 to slide down onto the outer surface of the slide rod 12 and squeeze the return spring 14. Then, the elastic reaction force of the return spring 14 will cause the screening screen plate 13 to spring back and reset, thereby making the screening screen plate 13 move up and down, which facilitates the screening of powder in the carbon black granules.

[0032] Example 3

[0033] like Figure 1-5 As shown, based on embodiments 1-2, this utility model provides a technical solution: preferably, a diversion box 22 is fixedly installed on the top of the upper cover plate 2, a diversion pipe 23 is fixedly installed on the output end of the diversion box 22, the other end of the diversion pipe 23 is fixedly installed inside the top of the upper cover plate 2, a hot air blower 21 is fixedly installed on the top of the diversion box 22, and the output end of the hot air blower 21 is fixedly installed inside the top of the diversion box 22.

[0034] Furthermore, by starting the hot air blower 21, hot air is discharged into the interior of the distribution box 22, and then the heat source inside the distribution box 22 is delivered to the interior of the drying box 1 through the distribution pipe 23 to dry the carbon black granular material inside the drying box 1.

[0035] The solution uses a PLC as the core control component. The PLC establishes a connection with the servo motor 16 and the hot air blower 21 through RS-485 communication. When it is necessary to start the servo motor 16 and the hot air blower 21, the PLC sends start commands to the servo motor 16 and the hot air blower 21 respectively, causing the servo motor 16 and the hot air blower 21 to start simultaneously.

[0036] The working principle of this drying device for carbon black processing will be explained in detail below.

[0037] like Figure 1-5As shown, during operation, the carbon black granules to be processed are introduced into the drying chamber 1 through the feed inlet 3. As the carbon black granules enter the feed inlet 3, they roll downwards along the inclined angle of the guide plate 31. The diverting strips 32 disperse the carbon black granules, causing them to flow evenly into the diverting channel 33. The diverting channel 33 then transports them into the drying chamber 1. At this point, the hot air blower 21 is activated, drawing hot air into the diverting box 22. The diverting pipes 23 then distribute the heat source from the diverting box 22 to the drying chamber 1, drying the carbon black granules inside. When the material enters the drying chamber 1, it falls onto the top of the screening screen plate 13 and rolls continuously towards the far end along the inclined angle of the screening screen plate 13, achieving uniform drying. At the same time, the output end of the servo motor 16 drives the drive rod 17 to cause the two sets of cams 18 to rotate. When the cam 28 rotates, its protruding end will abut against and squeeze the screening screen plate 13, causing the screening screen plate 13 to slide down on the outer surface of the slide rod 12 and squeeze the return spring 14. Then, the elastic reaction force of the return spring 14 causes the screening screen plate 13 to spring back and reset, thereby making the screening screen plate 13 move up and down, which facilitates the screening of powder in carbon black granular materials.

[0038] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A drying apparatus for carbon black processing based on, comprising a drying chamber (1), characterized by: The top of the drying box (1) is fixedly installed with an upper cover plate (2), the top right side of the upper cover plate (2) is fixedly installed with a feeding port (3), and the left bottom end of the drying box (1) is provided with a discharging port (4); The bottom end of the feeding port (3) is provided with a shunt unit, and the inside of the drying box (1) is provided with a drying unit; The shunt unit comprises a flow guide plate (31) fixedly installed at the bottom end of the feeding port (3), and the top of the flow guide plate (31) is fixedly installed with a shunt convex strip (32).

2. The drying device for carbon black processing according to claim 1, characterized in that: The output end of the feeding port (3) is fixedly installed with a shunt duct (33), and the other end of the shunt duct (33) is fixedly installed at the top right side through hole of the drying box (1).

3. The drying device for carbon black processing according to claim 1, characterized in that: The drying unit comprises a fixed block (11) fixedly installed on the inner wall of the drying box (1), and the top of the fixed block (11) is fixedly installed with a sliding rod (12) on both sides.

4. The drying device for carbon black processing according to claim 3, characterized in that: The outer surface of the sliding rod (12) is movably sleeved with a screening mesh plate (13) below the screening mesh plate (13), one end of the reset spring (14) is fixedly installed on the bottom end of the screening mesh plate (13), and the other end of the reset spring (14) is fixedly installed on the top of the fixed block (11).

5. The drying device for carbon black processing according to claim 1, characterized in that: The right outer surface of the drying box (1) is fixedly installed with a supporting bracket (15), the inside of the supporting bracket (15) is fixedly installed with a servo motor (16), the output end of the servo motor (16) is fixedly installed with a driving rod (17), and the other end of the driving rod (17) is rotatably installed on the left inner wall of the drying box (1).

6. The drying apparatus for carbon black processing according to claim 5, characterized by: The outer surface of the driving rod (17) is fixedly sleeved with a cam (18) on both ends, and the protruding end of the cam (18) is rotatably installed with a roller (19).

7. The drying device for carbon black processing according to claim 1, characterized in that: The top of the upper cover plate (2) is fixedly installed with a shunt box (22), the output end of the shunt box (22) is fixedly installed with a shunt pipe (23), the other end of the shunt pipe (23) is fixedly installed in the top end of the upper cover plate (2), the top of the shunt box (22) is fixedly installed with a hot air machine (21), and the output end of the hot air machine (21) is fixedly installed in the top end of the shunt box (22).

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