Hardness detection device for nickel-phosphorus plated alloy steel plate production

Abstract

The utility model relates to the technical field of detection instruments, in particular to a hardness detection device for nickel-phosphorus plated alloy steel plate production, which comprises a fixed table, two groups of guide rails are mounted at the top of the fixed table, a movable plate is slidably arranged on the two groups of guide rails, and one end of the movable plate is detachably connected with a material seat. A reciprocating mechanism for driving the movable plate to horizontally move is fixedly arranged on the side wall of the fixed table, a stock bin barrel is arranged above the movable plate, the stock bin barrel is installed in a first fixing frame through screws, the first fixing frame is installed on the fixed table, a second fixing frame installed on the fixed table is arranged on one side of the stock bin barrel, and an air cylinder is installed at the top of the second fixing frame; a hardness detection pressure head is mounted at the bottom of the cylinder; the hardness detection device for nickel-phosphorus plated alloy steel plate production can complete the whole hardness detection work of a sample piece, and is simple in overall structure, high in cooperation, low in maintenance frequency and suitable for batch sample piece detection.

Description

Technical Field

[0001] This utility model relates to the field of testing instrument technology, specifically a hardness testing device for the production of nickel-phosphorus alloy steel plates. Background Technology

[0002] The hardness of nickel-phosphorus alloy steel sheets is a crucial indicator of their quality and performance, directly impacting their behavior during subsequent processing and use. For example, in the manufacture of automotive parts, insufficient hardness in the nickel-phosphorus alloy steel sheets can lead to deformation and wear under external forces, affecting vehicle safety and lifespan. In the production of electronic device housings, appropriate hardness ensures good protective performance, preventing damage from collisions and compression. Therefore, sampling and hardness testing are necessary during production. However, existing testing equipment typically includes loading, clamping, and unloading mechanisms; the more complex the mechanism, the more prone it is to damage, leading to frequent maintenance. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a hardness testing device for the production of nickel-phosphorus alloy steel plates, which solves the technical problems of complex structure and high maintenance frequency of existing testing devices.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a hardness testing device for the production of nickel-phosphorus alloy steel plates, including a fixed platform, two sets of guide rails are installed on the top of the fixed platform, and a movable plate is slidably arranged on the two sets of guide rails. A material seat is detachably connected to one end of the movable plate. A reciprocating moving mechanism for driving the movable plate to move horizontally is fixed on the side wall of the fixed platform. A material hopper is provided above the movable plate. The material hopper is installed in a fixed frame one by screws. The fixed frame one is installed on the fixed platform. A fixed frame two is provided on one side of the material hopper and installed on the fixed platform. A cylinder is installed on the top of the fixed frame two and a hardness testing pressure head is installed at the bottom of the cylinder.

[0005] The reciprocating moving mechanism includes a drive assembly mounted on the side wall of the fixed platform. A gear is meshed above the drive assembly and fixed to the bottom of the fork arm. The bottom of the fork arm is rotatably connected to the fixed platform via a rotating shaft. A fork groove is provided at the top of the fork arm, and a protrusion is slidably connected in the fork groove. The protrusion is fixed to the side wall of the movable plate.

[0006] Preferably, the drive assembly includes a motor mounted on the side wall of the fixed platform, a rotating block fixed on the output shaft of the motor, and a toothed plate hinged to one end of the rotating block via a connecting rod. The toothed plate is located below the gear and meshes with it.

[0007] Preferably, a slide rail is installed on the side wall of the fixed platform, and the toothed plate is slidably disposed on the slide rail.

[0008] Preferably, the end of the movable plate that contacts the material seat is provided with a positioning groove and a positioning protrusion, and the positioning protrusion is inserted into the positioning groove and connected by screws.

[0009] Preferably, the material holder has a through-hole, and the top edge of the material hole has a bevel.

[0010] Preferably, a conveyor belt is installed on one side of the fixed platform, and a defective box is provided below one side of the conveyor belt.

[0011] Preferably, the bottom of the movable plate is provided with a guide groove that cooperates with the guide rail.

[0012] By employing the above technical solution, this utility model provides a hardness testing device for the production of nickel-phosphorus alloy steel plates, which has at least the following beneficial effects:

[0013] 1. This hardness testing device for nickel-phosphorus alloy steel plate production uses a movable plate, a material seat, and a reciprocating moving mechanism. The reciprocating moving mechanism drives the movable plate to move horizontally, which in turn drives the material seat to move horizontally. The material seat is positioned at the material hopper, cylinder, and conveyor belt to perform loading, testing, and unloading steps, respectively. This device can complete the entire hardness testing of a sample. The overall structure is simple, highly compatible, requires low maintenance, and is suitable for batch sample testing.

[0014] 2. The hardness testing device for nickel-phosphorus alloy steel plate production has a movable plate connected to the material seat by screws, and the material hopper is also connected to the fixed frame by screws. This allows the material seat and material hopper to be disassembled and replaced, and the appropriate material seat and material hopper can be replaced according to the sample size.

[0015] 3. The hardness testing device for nickel-phosphorus alloy steel plate production uses a conveyor belt and a defective box. When a sample fails the test, the conveyor belt moves forward and puts the sample into the defective box. Conversely, qualified samples are sent backward. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention, form part of this application:

[0017] Figure 1 This is a three-dimensional structural diagram of the entire utility model;

[0018] Figure 2 This is a schematic diagram of the reciprocating motion mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the disassembled movable plate and material holder of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the bottom of the movable plate of this utility model;

[0021] Figure label:

[0022] 1. Fixed platform; 2. Movable plate; 201. Positioning groove; 202. Guide groove; 3. Material seat; 301. Positioning protrusion; 302. Material hole; 3021. Inclined surface; 4. Reciprocating moving mechanism; 401. Drive assembly; 4011. Motor; 4012. Rotating block; 4013. Connecting rod; 4014. Tooth plate; 4015. Slide rail; 402. Gear; 403. Fork arm; 404. Protrusion; 5. Fixed frame one; 6. Material bin; 7. Fixed frame two; 8. Cylinder; 9. Hardness testing indenter; 10. Conveyor belt; 11. Non-conforming box; 12. Guide rail. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In modern industrial production, nickel-phosphorus alloy steel sheets are widely used in many fields such as automobile manufacturing, electronic equipment, and aerospace due to their excellent corrosion resistance, wear resistance, hardness, and good appearance.

[0025] Due to the inherent technical limitations of existing technologies, such as complex structures and high maintenance frequencies, please refer to... Figures 1-4 This embodiment provides a hardness testing device for nickel-phosphorus alloy steel plate production. The device has a simple overall structure, strong compatibility, low maintenance frequency, and is suitable for batch sample testing. It includes a fixed platform 1, with two sets of guide rails 12 mounted on the top of the platform. Movable plates 2 are slidably mounted on the guide rails 12. A material holder 3 is detachably connected to one end of the movable plate 2. A reciprocating moving mechanism 4, which drives the movable plate 2 to move horizontally, is fixed to the side wall of the fixed platform 1. A material hopper 6 is located above the movable plate 2 and is screwed into a fixed frame 5, which is mounted on the fixed platform 1. One side is equipped with a fixed frame 2 7 installed on a fixed platform 1. A cylinder 8 is installed on the top of the fixed frame 2 7, and a hardness testing head 9 is installed at the bottom of the cylinder 8. Before use, take out a sample of the same size according to the size of the material hole 302 on the material seat 3, and then place the sample in the material hopper 6. Use the reciprocating moving mechanism 4 to drive the movable plate 2 to move. The movable plate drives the material seat 3 to move. When the material seat 3 is at the bottom of the material hopper 6, the sample falls directly into the material hole 302. Then the material seat 3 can drive the sample to the position of the cylinder 8. The cylinder 8 drives the hardness testing head 9 to contact the surface of the sample and realize the hardness test.

[0026] Existing testing equipment typically includes a feeding mechanism, clamps, and an unloading mechanism. The more structures there are, the more prone they are to damage, leading to a higher frequency of maintenance. For this issue, please refer to... Figure 2 The reciprocating moving mechanism 4 includes a drive assembly 401 mounted on the side wall of the fixed platform 1. A gear 402 is meshed on the upper part of the drive assembly 401. The gear 402 is fixedly connected to the bottom of the fork arm 403. The bottom of the fork arm 403 is rotatably connected to the fixed platform 1 via a rotating shaft. The top of the fork arm 403 is provided with a fork groove, and a protrusion 404 is slidably connected in the fork groove. The protrusion 404 is fixedly connected to the side wall of the movable plate 2. Further, the drive assembly 401 includes a motor 4011 mounted on the side wall of the fixed platform 1. A rotating block 4012 is fixedly mounted on the output shaft of the motor 4011. One end of the rotating block 4012 is hinged to a connecting rod 4013. The toothed plate 4014 is located below and meshes with the gear 402. The motor 4011 drives the rotating block 4012 to rotate. The rotating block 4012 drives the toothed plate 4014 to move through the connecting rod 4013. The toothed plate 4014 drives the fork arm 403 to rotate through the meshing action with the gear 402. The fork arm 403 drives the protrusion 404 to move through the fork groove. The protrusion 404 drives the movable plate 2 to move. The movable plate 2 drives the material seat 3 to move horizontally. The material seat 3 is located at the positions of the hopper 6, the cylinder 8, and the conveyor belt 10, respectively, corresponding to the steps of feeding, testing, and unloading, which can complete the entire hardness testing of the sample.

[0027] Furthermore, a slide rail 4015 is installed on the side wall of the fixed platform 1, and the toothed plate 4014 is slidably mounted on the slide rail 4015; the slide rail 4015 enables the toothed plate 4014 to remain stable when moving horizontally.

[0028] Since the sample is directly fixed in the material hole 302 of the material holder 3, it is not applicable when dealing with samples of different sizes. To address this issue, a positioning groove 201 and a positioning protrusion 301 are respectively provided at the end of the movable plate 2 that contacts the material holder 3. The positioning protrusion 301 is inserted into the positioning groove 201 and connected by screws. Since the movable plate 2 and the material holder 3 are connected by screws, the material holder 3 can be disassembled and replaced, and a suitable material holder 3 can be replaced according to the size of the sample.

[0029] Furthermore, a through-hole 302 is provided on the material holder 3, and an inclined surface 3021 is provided at the top edge of the material hole 302; the material hole 302 is used to place the sample, so that the sample will not move during the testing process, and there is no need to use a clamp to fix the sample, making the structure simpler.

[0030] After the samples are inspected, they are divided into qualified and unqualified products. To facilitate the removal of unqualified samples, a conveyor belt 10 is installed on one side of the fixed platform 1, and an unqualified box 11 is provided below one side of the conveyor belt 10. After the material seat 3 moves above the conveyor belt 10, the sample will fall from the bottom of the material hole 302 onto the conveyor belt 10. When the sample fails the inspection, the conveyor belt 10 conveys it forward and puts the sample into the unqualified box 11. Conversely, qualified samples are sent backward.

[0031] Furthermore, a guide groove 202 is provided at the bottom of the movable plate 2 to cooperate with the guide rail 12; this allows the movable plate 2 and the guide rail 12 to form a sliding fit relationship, thereby improving the stability of the movable plate 2 during translation.

[0032] It should be noted that the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hardness testing device for producing nickel-phosphorus alloy steel plates, comprising a fixed platform (1), characterized in that: The top of the fixed platform (1) is equipped with two sets of guide rails (12), and a movable plate (2) is slidably arranged on the two sets of guide rails (12). One end of the movable plate (2) is detachably connected to a material seat (3). A reciprocating moving mechanism (4) for driving the movable plate (2) to move horizontally is fixed on the side wall of the fixed platform (1). A hopper cylinder (6) is provided above the movable plate (2). The hopper cylinder (6) is installed in the first fixed frame (5) by screws. The first fixed frame (5) is installed on the fixed platform (1). A second fixed frame (7) is provided on one side of the hopper cylinder (6) and installed on the fixed platform (1). A cylinder (8) is installed on the top of the second fixed frame (7). A hardness testing head (9) is installed on the bottom of the cylinder (8). The reciprocating moving mechanism (4) includes a drive assembly (401) mounted on the side wall of the fixed platform (1). A gear (402) is meshed above the drive assembly (401). The gear (402) is fixed to the bottom of the fork arm (403). The bottom of the fork arm (403) is rotatably connected to the fixed platform (1) through a rotating shaft. The top of the fork arm (403) is provided with a fork groove. A protrusion (404) is slidably connected in the fork groove. The protrusion (404) is fixed to the side wall of the movable plate (2).

2. The hardness testing device for producing nickel-phosphorus alloy steel plates according to claim 1, characterized in that: The drive assembly (401) includes a motor (4011) mounted on the side wall of the fixed platform (1). A rotating block (4012) is fixed on the output shaft of the motor (4011). One end of the rotating block (4012) is hinged to a toothed plate (4014) via a connecting rod (4013). The toothed plate (4014) is located below the gear (402) and meshes with it.

3. The hardness testing device for producing nickel-phosphorus alloy steel plates according to claim 2, characterized in that: A slide rail (4015) is installed on the side wall of the fixed platform (1), and a toothed plate (4014) is slidably disposed on the slide rail (4015).

4. The hardness testing device for producing nickel-phosphorus alloy steel plates according to claim 1, characterized in that: The movable plate (2) is provided with a positioning groove (201) and a positioning protrusion (301) at the end that contacts the material seat (3). The positioning protrusion (301) is inserted into the positioning groove (201) and connected by screws.

5. The hardness testing device for producing nickel-phosphorus alloy steel plates according to claim 1, characterized in that: The material holder (3) has a through material hole (302), and the top edge of the material hole (302) has a slope (3021).

6. The hardness testing device for producing nickel-phosphorus alloy steel plates according to claim 1, characterized in that: A conveyor belt (10) is installed on one side of the fixed platform (1), and a defective box (11) is provided below one side of the conveyor belt (10).

7. The hardness testing device for producing nickel-phosphorus alloy steel plates according to claim 1, characterized in that: The bottom of the movable plate (2) is provided with a guide groove (202) that works in conjunction with the guide rail (12).

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