Gear part cleaning frame
By designing a versatile gear-type cleaning frame, the problem of high cost and resource waste caused by the wide variety of cleaning frames for various gear parts was solved, thereby improving the cleanliness of parts and increasing production efficiency, while reducing the risk of bumps and drops.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-04-07
AI Technical Summary
There are many types of existing gear cleaning frames, which leads to high production costs, waste of resources, and problems such as rust and water pollution at the production site.
A versatile and low-cost gear cleaning frame was designed, including a tilting frame, anti-tipping locking pins, and contact sensor blocking components, to enable cleaning of various gear parts, prevent bumps and surges, and be compatible with various transport tools.
It improves the cleanliness of gear parts, reduces production costs, increases production turnover efficiency, reduces the risk of bumps and drops, and saves factory space.
Smart Images
Figure CN224087545U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a gear type part cleaning frame and belongs to the field of engineering machinery box bridge gear type part cleaning. BACKGROUND
[0002] The assembly of tooling machinery box bridge has certain requirements for the cleanliness of each part, and each part needs to be cleaned after processing, so as to remove impurities, cutting fluid, iron filings and other foreign matters on the surface of the part. SUMMARY
[0003] According to the deficiencies of the prior art, the utility model provides a gear type general cleaning frame which has high universality, low cost and is convenient to use, can improve the cleanliness of gear type parts and production turnover efficiency without causing the parts to be bumped.
[0004] The utility model implements the following technical scheme:
[0005] The utility model provides a gear type part cleaning frame, which comprises:
[0006] The base frame comprises a bottom frame and a side frame which is vertically extended around the periphery of the bottom frame;
[0007] A plurality of turnover frames for placing various gear type parts are arranged side by side on the bottom frame at a predetermined interval, and the bottom of each turnover frame is hinged to the bottom frame, and each turnover frame can be turned left and right around the hinge point thereof;
[0008] The anti-tipping locking pin is fixed at one end to the side frame and is inserted at the other end into the outermost turnover frame, thereby fixing all the turnover frames;
[0009] The contact sensor blocking assembly is installed on the bottom frame and can stop the operation of the cleaning frame after it reaches a predetermined position after passing through the cleaning machine.
[0010] In some embodiments, the turnover frame comprises:
[0011] The turnover plate is provided with a plurality of water-permeable holes, which facilitates the cleaning liquid to pass through the turnover plate when the gear type part is cleaned;
[0012] A plurality of part mounting columns are mounted on the turnover plates, which are used to hang gear parts and limit the angle of adjacent turnover plates; when the front turnover plate touches the part mounting column on the rear turnover plate, the turnover motion stops, and the gear parts hung on the part mounting column are limited between the adjacent two turnover plates, preventing them from being washed out of the washing frame due to surges during washing.
[0013] In some embodiments, the part mounting column is composed of a guide column and a protective sleeve fixed on the outer circumferential surface of the guide column; the guide column is inserted into the turnover plate in a tight fit manner or is fixed on the turnover plate in a threaded connection or welding manner.
[0014] In some embodiments, the bottom of the turnover plate is fixed with a symmetrically arranged rotating column on each side, and the bottom frame is provided with a plurality of rotating cylinders corresponding to the rotating columns; the rotating column is inserted into the rotating cylinder to realize the turnover of the turnover plate on the bottom frame.
[0015] In some embodiments, the anti-tilting lock pin comprises:
[0016] A fixed column is fixed on the side frame in a threaded connection or welding manner;
[0017] A chain is connected to the fixed column at one end;
[0018] A lock pin is connected to the other end of the chain and is used to be inserted into the pin hole on the outermost turnover frame.
[0019] In some embodiments, the bottom frame is provided with a flexible protective strip at the part contacting the ground; the turnover frame is provided with a protective water-permeable soft pad on the side surface contacting the gear parts.
[0020] In some embodiments, the top end of each of the four vertical beams in the side frame is fixed with a pile composed of a bottom plate and two vertical plates fixed on the bottom plate and connected together; the four piles are used to support the stacked washing frames, wherein the bottom plates of the four piles form a support bottom surface, and the vertical plates of the four piles form a limiting side frame surface.
[0021] In some embodiments, the side frame is provided with a plurality of lifting lugs for lifting the washing frame.
[0022] In some embodiments, the contact sensor blocking assembly is composed of a mounting bracket and a plurality of contact sensors fixed on the mounting bracket; when the contact sensor on the running washing frame touches the limiting tube at the predetermined position, the washing machine stops running.
[0023] In some embodiments, the bottom frame is provided as a through-type multi-channel structure for matching the transfer of the cleaning frame by the transfer tool.
[0024] The utility model has the advantages of being suitable for cleaning various gear parts, increasing the number of parts cleaned by the cleaning frame through the turnover plate, preventing the parts from falling during the cleaning process in the surge pool of the cleaning machine through the anti-tipping locking pin of the turnover plate, fixing the PVC soft pad of the turnover plate to protect the parts from being bumped, arranging the lifting lugs around the cleaning frame to realize stacking, designing the bottom as a through-type double channel to be compatible with the transfer of various transfer tools such as forklifts, manual flat cars and AGVs, and blocking the cleaning frame after passing through the cleaning machine to stop at a fixed position to reduce the risk of falling through the contact sensor blocking assembly.
[0025] The utility model can be suitable for cleaning various gear parts, and the number of parts cleaned by the cleaning frame is increased through the turnover plate. The anti-tipping locking pin is arranged on the turnover plate, so that the parts will not fall during the cleaning process in the surge pool of the cleaning machine. The PVC soft pad is fixed on the turnover plate to protect the parts from being bumped. The lifting lugs are arranged around the cleaning frame to realize stacking. The bottom is designed as a through-type double channel, and the transfer of various transfer tools such as forklifts, manual flat cars and AGVs can be compatible. The contact sensor blocking assembly can make the cleaning frame stop at a fixed position after passing through the cleaning machine, so that the risk of falling is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0026] The accompanying drawings, which are part of the present utility model, serve to provide a further understanding of the present utility model, and the schematic embodiments of the present utility model and the description thereof serve to explain the present utility model, but do not constitute undue limitations on the present utility model. Obviously, the drawings described below are only some embodiments, and other drawings can be obtained from the drawings without creative labor for ordinary skilled in the art.
[0027] In the drawings:
[0028] Figure 1 It is an application schematic diagram of the gear part cleaning frame of the present utility model;
[0029] Figure 2 It is a partial structure schematic diagram of the base frame of the present utility model;
[0030] Figure 3 It is an assembly schematic diagram of the turnover frame and the part mounting column of the present utility model;
[0031] Figure 4 It is a protective water-permeable soft pad structure schematic diagram of the present utility model;
[0032] Figure 5 It is a contact sensor blocking assembly structure schematic diagram of the present utility model;
[0033] Figure 6 It is a pile foot structure schematic diagram of the present utility model;
[0034] Figure 7 It is a protective strip structure schematic diagram of the present utility model;
[0035] Figure 8 It is a part mounting column structure schematic diagram of the present utility model;
[0036] Figure 9 The utility model discloses a prevent overturning locking pin structure schematic diagram.
[0037] The drawing mark: 1 - base frame, 2 - overturning board, 3 - prevent overturning locking pin, 4 - contact sensor blocking subassembly, 5 - part mounting post, 6 - rotary cylinder, 7 - pile foot, 8 - lifting lug, 9 - protection strip, 10 - rotary post.
[0038] It needs to be explained that these drawings and literal descriptions do not aim at limiting the concept range of the utility model in any way, but illustrate the concept of the utility model for the person skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0039] To make the purpose, technical scheme and advantage of the utility model embodiment more clear, the technical scheme in the embodiment will be clearly and completely described below by combining with the drawings in the utility model embodiment, and the following embodiment is used to illustrate the utility model, but not to limit the range of the utility model.
[0040] In the description of the utility model, it needs to be explained that the orientation or position relation indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer" and the like is the orientation or position relation based on the drawing shown, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as the limitation on the utility model.
[0041] In the description of the utility model, it needs to be explained that unless another explicit provision and limitation, the terms "mount", "connect", "connection" should be understood in broad sense, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through intermediate medium. For the person skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0042] For example, as shown in the drawings, the utility model discloses a prevent overturning locking pin structure, including base frame, overturning board, prevent overturning locking pin, contact sensor blocking subassembly, part mounting post, rotary cylinder, pile foot, lifting lug, protection strip and rotary post, the base frame is installed on the ground, and the overturning board is installed on the base frame. Figure 1As shown in the drawings, a gear part cleaning frame comprises a base frame 1, a plurality of turnover racks for placing various gear parts, an anti-tilting locking pin 3 and a contact sensor blocking assembly 4; the base frame 1 comprises a bottom frame and a side frame extending vertically upward around the periphery of the bottom frame; the plurality of turnover racks are arranged side by side on the bottom frame at a predetermined interval, and the bottom of each turnover rack is hinged to the bottom frame, and each turnover rack can be turned left and right about its hinge point; one end of the anti-tilting locking pin 3 is fixed to the side frame, and the other end is inserted into the outermost turnover rack, thereby fixing all the turnover racks; the contact sensor blocking assembly 4 is installed on the bottom frame, which can stop the cleaning frame from running after reaching a predetermined position after passing through the cleaning machine.
[0043] The specific structure of the turnover rack is further described below.
[0044] As shown in Figure 1 , Figure 3 , the turnover rack comprises a turnover plate 2 and a plurality of part mounting columns 5; the turnover plate 2 is provided with a plurality of water-permeable holes, which facilitate the cleaning liquid to pass through the turnover plate when cleaning the gear parts; the plurality of part mounting columns 5 are mounted on the turnover plate 2, which are used to hang the gear parts and limit the turning angle of adjacent turnover plates 2; when the turnover plate 2 at the front side collides with the part mounting column 5 of the turnover plate 2 at the rear side, the turning movement stops, and the gear parts hung on the part mounting column 5 are limited between the two adjacent turnover plates 2, preventing them from being washed out of the cleaning frame due to surges during cleaning.
[0045] Further, as shown in Figure 8 , the part mounting column 5 is composed of a guide column and a protective sleeve fixed on the outer peripheral surface of the guide column; the guide column is inserted into the turnover plate 2 in a tight fit manner or is fixed on the turnover plate 2 by screw connection or welding.
[0046] It should be noted that the protective sleeve is made of plastic material and serves to protect the parts.
[0047] Further, as shown in Figure 1 , the bottom of the turnover plate 2 is fixed with a rotating column 10 symmetrically arranged on each side, and the bottom frame is provided with a plurality of rotating cylinders 6 corresponding to the rotating columns 10 one by one, the rotating column 10 is inserted into the rotating cylinder 6, realizing the turnover of the turnover plate 2 on the bottom frame.
[0048] It should be noted that the turnover plate 2 is placed in the cleaning frame through the rotating cylinder 6, so that it can realize the function of left and right turnover, and each turnover plate 2 can place various gear parts. When installing the parts, turn all the turnover plates 2 to one side, place the parts from the outermost side, turn after filling, and make it lean against the cross beam of the base frame, then install the second turnover plate 2, and so on. After the last turnover plate 2 is filled with parts, the turnover plate 2 is fixed by the anti-tilting lock pin 3. Each layer of the turnover plate 2 is limited by the part mounting column 5, so that it just touches the top of the part mounting column 5 after turning over, so that the parts will not be washed out of the cleaning frame due to surges during cleaning.
[0049] The specific structure of the anti-tilting lock pin is further described below.
[0050] As shown in Figure 9 , the anti-tilting lock pin 3 includes a fixed column, a chain, and a lock pin; the fixed column is fixed on the side frame by screw connection or welding; one end of the chain is connected to the fixed column; the lock pin is connected to the other end of the chain and is used to be inserted into the pin hole on the outermost turnover plate 2.
[0051] Further solutions are shown in Figure 1 , Figure 7 , the bottom frame is provided with flexible protective strips 9 at the parts in contact with the ground.
[0052] It should be noted that the base frame 1 is mainly welded by a general square tube profile, and the nylon protective strips are connected with the square tube profile by bolts and nuts to protect the workshop epoxy floor.
[0053] Further solutions are shown in Figure 1 , Figure 6 , the top ends of the four vertical beams in the side frame are fixed with a pile 7 composed of a bottom plate and two vertical plates fixed on the bottom plate and connected together; the four piles 7 are used to support the stacked cleaning frames, wherein the bottom plates of the four piles 7 form a supporting bottom surface, and the vertical plates of the four piles 7 form a limiting side frame surface.
[0054] It should be noted that the welding of the pile 7 at the top four corners enables the cleaning frame to realize the function of stacking and stacking, saving the space of the factory building.
[0055] Further solutions are shown in Figure 1 , a plurality of lifting lugs 8 for lifting the cleaning frame are arranged on the side frame.
[0056] It should be noted that the welding of the four lifting lugs 8 at the top realizes the functions of lifting and stacking the cleaning frame and the upper and lower cleaning machines.
[0057] Further solutions are shown in Figure 4As shown, the flip plate 2 has a protective and permeable pad that matches the outer contour on the side that contacts the gear-like parts.
[0058] It should be noted that the PVC protective permeable pad is fixed to the flip plate 2 with cable ties, which plays a protective role during the placement and cleaning of parts.
[0059] The following provides a further explanation of the specific structure of the contact sensor blocking assembly described above.
[0060] like Figure 5 As shown, the contact sensor blocking assembly 4 consists of a mounting bracket and multiple contact sensors fixed on the mounting bracket; when a contact sensor on the running cleaning frame touches the limit tube at a predetermined position, the cleaning machine stops running.
[0061] It should be noted that the contact sensor blocking component 4 is welded to the bottom middle of the cleaning frame. When the cleaning frame moves to the end of the line through the cleaning machine roller, the contact sensor touches the square tube profile to stop the movement.
[0062] Further options, such as Figure 1 , Figure 2 As shown, the bottom frame is designed as a through-type multi-channel structure, which is used to transport the cleaning box with the help of the transfer tool.
[0063] It should be noted that the entire cleaning frame undergoes a powder coating process to prevent rust. Drainage holes are machined at the bottom of each crossbeam to allow cleaning fluid remaining in the square tube profile to drain after the cleaning frame exits the cleaning machine's water tank.
[0064] During use, flip all the tilting plates of the cleaning frame to the upper part side, place the gear on the part mounting post, ensuring the inner hole of the part contacts the nylon protective sleeve and the end face of the part contacts the PVC protective waterproof pad, protecting the part from collision with the cleaning frame. After the parts are placed, flip the entire frame so that the tilting plate rests against the horizontal square tube profile of the cleaning frame, and place the next layer of parts. After each subsequent layer of tilting plates is filled with parts, flip it again so that its back side contacts the part positioning post of the previous tilting plate. Finally, insert the anti-tipping lock pin into the pin hole on the last tilting plate. The entire cleaning frame is then transferred to the cleaning machine for cleaning the parts.
[0065] It should be noted that the last flip plate does not need to be fully filled with parts, so that they will not be washed out of the cleaning frame due to the surge.
[0066] In summary, this invention is applicable to the cleaning of various gear parts. The tilting plate increases the number of parts that can be cleaned in the cleaning frame, and the tilting plate is equipped with anti-tipping locking pins to prevent parts from falling during the surge tank cleaning process. A PVC pad is fixed to the tilting plate to protect the parts from impacts. Lifting lugs are provided around the cleaning frame for stacking. The bottom is designed with a through-type double channel, compatible with various transport tools such as forklifts, manual flatbed trucks, and AGVs. A contact sensor blocking component ensures the cleaning frame stops at a fixed position after passing through the cleaning machine, reducing the risk of falling.
[0067] Numerous specific details are set forth in the specification provided herein. However, it will be understood that embodiments of the present invention may be practiced without these specific details. In some instances, well-known methods, structures, and techniques have not been shown in detail so as not to obscure the understanding of this specification.
[0068] Furthermore, those skilled in the art will understand that although some embodiments described herein include certain features found in other embodiments but not others, combinations of features from different embodiments are also within the scope of protection of this invention and form different embodiments. For example, in the embodiments described above, those skilled in the art can use them in combination based on known technical solutions and the technical problems to be solved by this application.
[0069] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A cleaning frame for gear-like parts, characterized in that, include: The basic frame includes a bottom frame and a side frame that surrounds the bottom frame and extends vertically upwards. Multiple flip frames for placing various gear parts are arranged side by side on the base frame at predetermined intervals, and the bottom of the flip frames is hinged to the base frame. Each flip frame can be flipped left and right around its hinge point. The anti-tipping locking pin has one end fixed to the side frame and the other end inserted into the outermost flip frame, thereby fixing all the flip frames. The contact sensor blocking assembly, mounted on the base frame, enables the cleaning frame to stop operating after passing through the cleaning machine and reaching a predetermined position.
2. The gear-type parts cleaning frame according to claim 1, characterized in that, The tilting frame includes: The flip plate has multiple water-permeable holes, which facilitates the passage of cleaning liquid through the flip plate when cleaning gear parts. Multiple component mounting posts are installed on the flip plate. On the one hand, they are used to hang gear-like components, and on the other hand, they are used to limit the flipping angle of adjacent flip plates. When the flip plate on the front side flips and touches the component mounting post on the rear side flip plate, the flipping movement stops, and the gear-like components hanging on the component mounting post are limited between the two adjacent flip plates.
3. A gear-type parts cleaning frame according to claim 2, characterized in that: The component mounting post consists of a guide post and a protective sleeve fixed to the outer circumferential surface of the guide post; The guide post is inserted into the flip plate in a tight fit manner or fixed to the flip plate by threaded connection or welding.
4. A gear-type parts cleaning frame according to claim 2, characterized in that: A symmetrically arranged rotating column is fixed on each of the bottom two sides of the flip plate. The bottom frame is provided with multiple rotating cylinders that correspond one-to-one with the rotating columns. The rotating columns are inserted into the rotating cylinders to enable the flip plate to flip on the bottom frame.
5. A gear-type parts cleaning frame according to claim 1, characterized in that, The anti-tipping locking pin includes: The fixing column is fixed to the side frame by means of threaded connection or welding; A chain, one end of which is connected to the fixed post; A locking pin, connected to the other end of the chain, is used to insert into a pin hole on the outermost flip frame.
6. A gear-type parts cleaning frame according to claim 1, characterized in that: The bottom frame is equipped with flexible protective strips at the parts that contact the ground; The flipping frame has a protective, water-permeable pad that matches the outer contour on the side that contacts the gear-like parts.
7. A gear-type parts cleaning frame according to claim 1, characterized in that: The top of each of the four vertical beams in the side frame is fixed with a foot, which consists of a base plate and two upright plates fixed on the base plate and connected together; the four feet are used to support the stacked washing frames, wherein the base plates of the four feet form a supporting bottom surface and the upright plates of the four feet form a limiting frame surface.
8. A gear-type parts cleaning frame according to claim 1, characterized in that: The side frame is equipped with multiple lifting lugs for hoisting the cleaning frame.
9. A gear-type parts cleaning frame according to claim 1, characterized in that: The contact sensor blocking assembly consists of a mounting bracket and multiple contact sensors fixed on the mounting bracket; when a contact sensor on the running cleaning frame touches a limit tube at a predetermined position, the cleaning machine stops running.
10. A gear-type parts cleaning frame according to claim 1, characterized in that: The bottom frame is designed as a through-type multi-channel structure, which is used to transport the cleaning frame with the help of the transfer tool.