Labor-saving material transfer device
By introducing a lever transmission and gear meshing self-amplifying clamping mechanism into the material transfer device, combined with a universal wheel design, the problem of inconvenient movement of material transfer vehicles on photovoltaic rooftops is solved, and efficient and safe handling of photovoltaic piers is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2026-04-07
AI Technical Summary
Existing material transport vehicles are inconvenient to move on photovoltaic roofs, increasing the difficulty and risk for operators. Furthermore, manual handling is inefficient and can easily damage the roof.
A material transfer device comprising a main support frame, tires, a clamping mechanism, and a support mechanism was designed. It utilizes lever transmission and gear meshing to achieve self-amplifying clamping, and combines omnidirectional wheels and a self-locking mechanism to simplify the operation process and improve mobility and safety.
The self-energizing clamping and omnidirectional wheel design significantly reduce the intensity of operation, improve the clamping stability and movement efficiency of the photovoltaic pier, and ensure construction safety and efficiency.
Smart Images

Figure CN224090219U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic engineering technical field, concretely is a material transfer device of labor saving. BACKGROUND
[0002] In order to quickly adapt to the development of photovoltaic industry, various industries begin to layout roof distributed photovoltaic projects, but due to the roof distributed photovoltaic project cannot use vehicle and large machinery, the cement pier support used in photovoltaic construction needs to be carried artificially, which is time-consuming and laborious and inefficient, increases construction cost and cycle, at present, the cement pier support carrying of roof distributed photovoltaic project mainly relies on artificial carrying, and a large amount of materials are carried artificially, and the construction personnel is prone to sprain, and the lifting force is uneven in the carrying process, which can easily damage the roof, the carrying efficiency is low, the overall construction cycle is lengthened, and the construction cost is increased.
[0003] In the prior art, the material transfer trolley is light in weight and will not affect the roof structure, can avoid the injury of personnel in the carrying process and eliminate the indirect damage to the roof, the authorized announcement No.
[0004] However, the technology is inconvenient for the material transfer trolley to move on the photovoltaic roof, and the general material transfer trolley adopts the design of flat four-wheel trolley when moving on the photovoltaic roof, which is inconvenient for the operator to stably move when using the material transfer trolley, and can increase the difficulty and risk of the material transfer trolley movement, and brings inconvenience to the operator.
[0005] Therefore, the present application provides a labor-saving material transfer device, which can eliminate the drawbacks of the prior art. UTILITY MODEL CONTENT
[0006] The utility model aims at providing a labor-saving material transfer device to solve the problem that the material transfer trolley is inconvenient to move on the photovoltaic roof.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0008] The utility model provides a labor saving material transfer device, including: main body support, tire, clamping mechanism and support mechanism, the both ends of main body support are rotationally arranged with tires, the top of main body support is fixedly provided with mounting platform, the left end of lever is fixedly provided with the rope of hanging, the bottom of rope of hanging is fixedly provided with the clamping mechanism for gravity clamping photovoltaic pier, the front end of main body support is fixedly provided with the support mechanism for assisting the transfer.
[0009] On the basis of the above technical scheme, the utility model further provides the following optional technical schemes:
[0010] In an optional scheme, the clamping mechanism comprises a rack fixedly arranged at the bottom end of the rope, a sliding support is arranged below the rope, the rack is slidingly arranged on the inner wall of the sliding support, a limiting plate is fixedly arranged at the bottom end of the rack, a rubber block is fixedly arranged on the top of the limiting plate, a gear is rotationally arranged on the inner wall of the sliding support, the rack is engaged with the gear, and a clamping arm is fixedly arranged on the circumferential side of the gear.
[0011] In an optional scheme, an adjusting assembly for adjusting the clamping of photovoltaic piers of different sizes is slidingly arranged on the clamping arm.
[0012] In an optional scheme, the adjusting assembly comprises an adjusting support slidingly arranged on the clamping arm, positioning holes are formed in the clamping arm and the adjusting support, a plug rod is slidingly arranged on the inner wall of the positioning hole, and a clamping plate is fixedly arranged at the bottom of the adjusting support.
[0013] In an optional scheme, the support mechanism comprises a mounting plate fixedly arranged at the front end of the main body support, a rotating shaft is fixedly arranged at the bottom edge of the mounting plate, a threaded rod is rotationally arranged on the rotating shaft, two connecting rods are fixedly arranged on the circumferential surface of the threaded rod and located at the left and right sides of the threaded rod, a locking support is fixedly arranged at the bottom end of the connecting rod, a sliding rod is slidingly arranged in the inner wall of the threaded rod and the locking support, a universal wheel is fixedly arranged at the bottom end of the sliding rod, a threaded sleeve is threadedly connected to the inner wall of the threaded rod, and a fixed buckle matched with the sliding rod is fixedly arranged on the mounting plate.
[0014] In an optional scheme, a tool box is fixedly arranged on the top of the mounting platform, and a handle is fixedly arranged at the right end of the lever.
[0015] In an optional scheme, a square groove matched with the rack is formed in the inner wall of the sliding support, and sliding protrusions matched with the square groove are arranged on the front and rear sides of the sliding support.
[0016] In an optional scheme, an extrusion slope matched with the sliding rod is formed at the top end of the locking support.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] 1. This utility model uses lever transmission and gear meshing to drive the synchronous retraction of both clamping arms, utilizing gravity to create a self-amplifying clamping effect. The adjustable bracket can slide to adapt to the size of the photovoltaic pier and is locked in place by the insertion rod. The lever-based labor-saving design significantly reduces operational intensity, while the gravity-based self-amplifying mechanism ensures clamping stability. The synchronous retraction and adjustable structure balance clamping accuracy and dimensional compatibility, avoiding repeated manual calibration. The mechanical self-locking feature enhances operational safety, simplifies the operation process, and greatly improves installation efficiency and reliability, adapting to the rapid deployment needs under complex working conditions.
[0019] 2. This utility model uses a screw-on threaded sleeve to drive the threaded rod downwards, and a compression ramp forces the locking bracket to retract and clamp the sliding rod, ensuring clamping stability. During lever reset, a torsion spring is used to store energy and assist in return, reducing operational intensity. The omnidirectional wheels' ground-contact rolling design effectively distributes the equipment's weight, improving ease of movement. Manual adjustment and a self-locking mechanism balance precision and efficiency, simplifying the operation process; the elastic energy storage mechanism reduces repeated force application, extending component lifespan; and the movable support structure enhances equipment flexibility, making it suitable for rapid deployment in various scenarios. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of this utility model.
[0021] Figure 2 This is a schematic diagram of the clamping mechanism in this utility model.
[0022] Figure 3 This is a schematic diagram of the structure of the adjustment bracket in this utility model.
[0023] Figure 4 This is a schematic diagram of the support mechanism in this utility model.
[0024] Figure 5 This is a schematic diagram of the locking bracket in this utility model.
[0025] Figure reference numerals: 1. Main support; 2. Tire; 3. Mounting platform; 4. Lever; 5. Lifting rope; 6. Rack; 7. Sliding support; 8. Limiting plate; 9. Rubber block; 10. Gear; 11. Clamping arm; 12. Adjusting support; 13. Positioning hole; 14. Insert rod; 15. Clamping plate; 16. Mounting plate; 17. Rotating shaft; 18. Threaded rod; 19. Connecting rod; 20. Locking support; 21. Sliding rod; 22. Caster wheel; 23. Threaded sleeve; 24. Fixing buckle; 25. Toolbox; 26. Handle. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0027] In one embodiment, such as Figures 1-5 As shown, a labor-saving material transfer device includes: a main support 1, tires 2, a clamping mechanism, and a support mechanism. The tires 2 are rotatably mounted at both ends of the main support 1. An installation platform 3 is fixedly mounted on the top of the main support 1, and a lever 4 is fixedly mounted on the installation platform 3. A suspension rope 5 is fixedly mounted on the left end of the lever 4. A clamping mechanism for gravity clamping of the photovoltaic pier is fixedly mounted at the bottom end of the suspension rope 5, and a support mechanism for auxiliary transfer is fixedly mounted at the front end of the main support 1.
[0028] A toolbox 25 is fixedly installed on the top of the installation platform 3, which is convenient for operators to store commonly used items such as tools and gloves. A handle 26 is fixedly installed on the right end of the lever 4, which is convenient for operators to grip and press down the lever 4.
[0029] In one embodiment, such as Figure 2 and Figure 3 As shown, the clamping mechanism includes a rack 6 fixedly mounted at the bottom end of the suspension rope 5, a sliding bracket 7 located below the suspension rope 5, the rack 6 slidingly mounted on the inner wall of the sliding bracket 7, a limiting plate 8 fixedly mounted at the bottom end of the rack 6, a rubber block 9 fixedly mounted at the top of the limiting plate 8, a gear 10 rotatably mounted on the inner wall of the sliding bracket 7, the rack 6 meshing with the gear 10, a clamping arm 11 fixedly mounted on the periphery of the gear 10, and an adjustment component for adjusting the clamping of photovoltaic piers of different sizes slidably mounted on the clamping arm 11.
[0030] The inner wall of the sliding bracket 7 is provided with a square groove that matches the rack 6. The front and rear sides of the sliding bracket 7 are provided with sliding protrusions that match the square groove. The gear 10 is located on both sides of the rack 6 and meshes with the rack 6 at the same time.
[0031] Align the clamping plates 15 with the two sides of the photovoltaic pier, grasp the handle 26 and press the lever 4 downward. Using the lever principle, the other end will drive the rack 6 to slide upward. The sliding bracket 7 slides downward under the action of gravity. When the rack 6 and the sliding bracket 7 slide relative to each other, the rack 6 drives the gear 10 to mesh and rotate, so that the two gears 10 drive the two clamping arms 11 to clamp towards the middle in sync. Under the action of gravity, the clamping force continuously increases.
[0032] The adjustment assembly includes an adjustment bracket 12 that is slidably mounted on the clamping arm 11. Both the clamping arm 11 and the adjustment bracket 12 are provided with positioning holes 13. An insertion rod 14 is slidably mounted on the inner wall of the positioning hole 13. A clamping plate 15 is fixedly mounted on the bottom of the adjustment bracket 12.
[0033] The operator can adjust the length of the adjusting bracket 12 to match the photovoltaic pier by sliding it on the clamping arm 11, and then insert the insertion rod 14 into the positioning hole 13 located on the clamping arm 11 and the adjusting bracket 12 for locking.
[0034] In one embodiment, such as Figure 4 and Figure 5 As shown, the support mechanism includes a mounting plate 16 fixedly mounted on the front end of the main support 1. A rotating shaft 17 is fixedly mounted on the bottom edge of the mounting plate 16. A threaded rod 18 is rotatably mounted on the rotating shaft 17. Two connecting rods 19 are symmetrically fixed along the circumferential direction on the arc surface of the threaded rod 18, located on the left and right sides of the threaded rod 18 respectively. A locking bracket 20 is fixedly mounted on the bottom end of the connecting rod 19. A sliding rod 21 is slidably mounted on the inner wall of the threaded rod 18 and the locking bracket 20. A universal wheel 22 is fixedly mounted on the bottom end of the sliding rod 21. A threaded sleeve 23 is threadedly connected to the inner wall of the threaded rod 18. A fixing buckle 24 adapted to the sliding rod 21 is fixedly mounted on the mounting plate 16.
[0035] The top of the locking bracket 20 is provided with a pressing ramp that matches the sliding rod 21. A torsion spring is provided at the rotational connection between the rotating shaft 17 and the threaded rod 18. When the lever 4 moves upward, it drives the torsion spring to twist and store force, which facilitates the clamping mechanism to clamp the photovoltaic block. Then the torsion spring drives the threaded rod 18 to reset, which helps the operator to share the pressure. By setting a fixed buckle, the threaded rod 18 can be rotated and stored when not in use. The lower half of the threaded rod 18 is a hollow structure, which facilitates its cooperation with the locking bracket 20.
[0036] By manually adjusting the sliding rod 21 to a suitable length by sliding it along the inner wall of the threaded rod 18, and then turning the threaded sleeve 23, the threaded sleeve 23 and the threaded rod 18 are connected by threads, causing the threaded rod 18 to move downwards when rotating. At the same time, the inner diameter of the threaded rod 18 presses against the compression ramp at the top of the locking bracket 20, causing it to move towards the center, thereby clamping and locking the sliding rod 21. Before performing the clamping operation, the operator can adjust the threaded rod 18 to the predetermined position. When the lever 4 moves upwards, it drives the torsion spring to twist and store force, which facilitates the clamping mechanism to clamp the photovoltaic block. Then, the torsion spring drives the threaded rod 18 to reset, and the universal wheel 22 at the bottom of the sliding rod 21 is released from rolling on the ground, thereby helping the operator to share the pressure.
[0037] The above embodiment discloses a labor-saving material transfer device. The operator aligns the two clamping plates 15 with the sides of the photovoltaic pier, grasps the handle 26, and presses down the lever 4. Using the lever principle, the rack 6 moves upward, while the sliding bracket 7 moves downward synchronously under gravity. The relative sliding between the rack 6 and the sliding bracket 7 forces the gear 10 to mesh and rotate, causing the clamping arms 11 on both sides to contract synchronously towards the center, forming a self-amplifying clamping force that linearly increases with displacement under gravity. An adjusting bracket 12 is provided on the clamping arm 11, which can slide along its length to adapt to the size of the photovoltaic pier. After adjustment, the insertion rod 14 is inserted into the positioning hole 13 of the clamping arm 11 and the adjusting bracket 12 to complete the locking. After manually adjusting the sliding rod 21 to the target length, the threaded sleeve 23 is tightened. Its threaded engagement with the threaded rod 18 drives the threaded rod 18 to move downward. The compression slope of the inner wall of the threaded rod 18 forces the locking bracket 20 to contract towards the center, clamping the sliding rod 21. Before clamping, the threaded rod 18 is pre-adjusted to the working position. When the lever 4 is raised, it is reset by the torsion spring energy storage auxiliary mechanism. After reset, the universal wheel 22 at the bottom of the sliding rod 21 touches the ground and rolls, sharing the weight of the equipment and improving the ease of movement.
[0038] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A labor-saving material transfer device, comprising: The main support (1), tire (2), clamping mechanism and support mechanism are provided. The tire (2) is rotatably mounted at both ends of the main support (1). An installation platform (3) is fixedly mounted on the top of the main support (1). A lever (4) is fixedly mounted on the installation platform (3). A hanging rope (5) is fixedly mounted on the left end of the lever (4). The feature is that: the bottom end of the suspension rope (5) is fixedly provided with a clamping mechanism for gravity clamping of the photovoltaic pier, and the front end of the main support (1) is fixedly provided with a support mechanism for auxiliary transportation.
2. The labor-saving material transfer device according to claim 1, characterized in that, The clamping mechanism includes a rack (6) fixedly disposed at the bottom end of the suspension rope (5), a sliding bracket (7) provided below the suspension rope (5), the rack (6) being slidably disposed on the inner wall of the sliding bracket (7), a limiting plate (8) being fixedly disposed at the bottom end of the rack (6), a rubber block (9) being fixedly disposed at the top of the limiting plate (8), a gear (10) being rotatably disposed on the inner wall of the sliding bracket (7), the rack (6) meshing with the gear (10), and a clamping arm (11) being fixedly disposed on the periphery of the gear (10).
3. The labor-saving material transfer device according to claim 2, characterized in that, The clamping arm (11) is slidably provided with an adjustment component for adjusting the clamping of photovoltaic piers of different sizes.
4. The labor-saving material transfer device according to claim 3, characterized in that, The adjustment assembly includes an adjustment bracket (12) slidably mounted on the clamping arm (11). Both the clamping arm (11) and the adjustment bracket (12) are provided with positioning holes (13). An insertion rod (14) is slidably mounted on the inner wall of the positioning hole (13). A clamping plate (15) is fixedly mounted on the bottom of the adjustment bracket (12).
5. The labor-saving material transfer device according to claim 1, characterized in that, The support mechanism includes a mounting plate (16) fixedly mounted on the front end of the main support (1). A rotating shaft (17) is fixedly mounted on the bottom edge of the mounting plate (16). A threaded rod (18) is rotatably mounted on the rotating shaft (17). Two connecting rods (19) are symmetrically fixed along the circumferential direction on the arc surface of the threaded rod (18), located on the left and right sides of the threaded rod (18). A locking bracket (20) is fixedly mounted at the bottom end of the connecting rod (19). A sliding rod (21) is slidably mounted on the inner wall of the threaded rod (18) and the locking bracket (20). A universal wheel (22) is fixedly mounted at the bottom end of the sliding rod (21). A threaded sleeve (23) is threadedly connected to the inner wall of the threaded rod (18). A fixing buckle (24) adapted to the sliding rod (21) is fixedly mounted on the mounting plate (16).
6. The labor-saving material transfer device according to claim 1, characterized in that, A toolbox (25) is fixedly provided on the top of the installation platform (3), and a handle (26) is fixedly provided on the right end of the lever (4).
7. The labor-saving material transfer device according to claim 2, characterized in that, The inner wall of the sliding bracket (7) is provided with a square groove that matches the rack (6), and the front and rear sides of the sliding bracket (7) are provided with sliding protrusions that match the square groove.
8. The labor-saving material transfer device according to claim 5, characterized in that, The top of the locking bracket (20) is provided with a compression ramp that is adapted to the sliding rod (21).
Citation Information
Patent Citations
A material transfer vehicle
CN218839493U