Automobile trunk lid
By using PP composite material and PU structural adhesive combined with a sealant design, the problems of heavy weight and difficulty in controlling the thickness of structural adhesive in traditional luggage compartment lids are solved, achieving high connection strength and sealing performance of the luggage compartment lid, and ensuring product quality and reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-04-07
AI Technical Summary
In existing technologies, traditional sheet metal luggage compartment covers or tailgates are heavy, have complex molding processes, and are difficult to control the thickness of structural adhesive, resulting in poor connection strength and sealing performance, and are prone to problems such as bubbles, shrinkage, uneven stress distribution, and discontinuous sealing.
The inner and outer panels of the luggage compartment lid are made of PP composite material, combined with PU structural adhesive and PP+LGF adhesive-blocking ribs. By precisely controlling the thickness and position of the structural adhesive and setting the adhesive-blocking ribs, support is provided during the bonding process to ensure connection strength and sealing.
Precise control of the structural adhesive thickness was achieved, which improved the connection strength and sealing of the luggage lid, avoided problems such as air bubbles and uneven stress distribution, and ensured the integrity and protective effect of the product.
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Figure CN224090291U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of trunk lid technology, and in particular to a car trunk lid. Background Technology
[0002] Lightweight design is a crucial technology for improving the driving range of electric vehicles. Traditional sheet metal trunk lids or tailgates are heavy and have limited design options, while also involving numerous parts and complex manufacturing processes. PP composite material trunk lids or tailgates not only meet the requirements of appearance, performance, and limited design space for automotive trunk lids, but also reduce weight, satisfying lightweight design, dimensional matching, and production cycle requirements, enabling composite assembly. Furthermore, a novel structure is provided on the inner panel, effectively controlling the minimum thickness of the structural adhesive during internal and external bonding, ensuring the product's connection strength and sealing performance.
[0003] For some special shapes, such as sharp edges and twisted curved surfaces, traditional sheet metal luggage lids cannot be formed due to limitations in stamping angle and stamping equipment size, or the forming process is complex, costly, and results in a heavy product. Currently available products use an inner / outer panel bonding and pressing process as follows (e.g.) Figure 1 (As shown): The inner panel of the trunk lid is placed on the membrane, and a segmented structure supports the inner panel along the adhesive path. Structural adhesive is applied to the outer adhesive path. The outer panel of the trunk lid is pressed downwards in the pressing direction. Because the pressing depth cannot be accurately controlled in the pressing direction, the thickness of the structural adhesive cannot be effectively controlled and is determined by the factory's manufacturing capabilities. The thickness of the structural adhesive varies, and there can be an order of magnitude error in the thickness of the structural adhesive within the same product. An excessively thick structural adhesive layer may generate bubbles or shrinkage during curing, leading to internal stress and reducing bond strength. An excessively thin structural adhesive layer may not fully cover the bonding surface, resulting in insufficient bonding area, which also affects strength. Inconsistent thickness may lead to uneven stress distribution in different areas, making it prone to breakage at weak points. Furthermore, an excessively thin or broken adhesive layer will result in discontinuous sealing, and the sealing performance cannot be effectively controlled, leading to product defects and scrap.
[0004] Patent publication number CN109774437A discloses a lightweight all-plastic tailgate assembly, including an inner panel, a spoiler, an outer panel, a rear window glass, and windshield trim. The inner panel, spoiler, and outer panel are bonded together to form a single unit, with a sandwich-style adhesive structure between them. The inner panel, on the interior side, includes a U-shaped cavity for taillight mounting, a left main reinforcing beam, a right main reinforcing beam, a left secondary reinforcing beam, a right secondary reinforcing beam, a door lock mounting hole area, a left taillight maintenance hole area, a right taillight maintenance hole area, a left buffer block mounting position, and a right buffer block mounting position. However, this plastic tailgate assembly still suffers from the problem of uncontrollable thickness of the structural adhesive. Utility Model Content
[0005] The purpose of this utility model is to overcome the defects of the existing technology and provide a car trunk lid that effectively controls the thickness of the structural adhesive and ensures the connection strength and sealing performance of the product.
[0006] The objective of this utility model can be achieved through the following technical solutions:
[0007] A car trunk lid, comprising:
[0008] Outer panel of the luggage lid (1);
[0009] The inner panel of the luggage lid is fixed to the inside of the outer panel of the luggage lid;
[0010] Hinge reinforcement plates are provided on both sides of the inner panel of the trunk lid;
[0011] A locking reinforcement plate is provided at the bottom of the inner panel of the luggage compartment lid;
[0012] Structural adhesive is disposed between the outer panel and the inner panel of the trunk lid and used to connect the two;
[0013] And adhesive-blocking ribs provided on both sides of the structural adhesive.
[0014] Furthermore, the outer panel of the luggage compartment lid is made of polypropylene (PP), the inner panel of the luggage compartment lid is made of PP + long glass fiber (LGF) material, and the hinge reinforcement plate and the latch reinforcement plate are made of sheet metal.
[0015] Furthermore, the structural adhesive includes polyurethane (PU) structural adhesive, and the adhesive-blocking rib is made of PP+LGF material.
[0016] Furthermore, the height of the adhesive-blocking rib is 1 / 3 to 2 / 3 of the height of the structural adhesive.
[0017] Furthermore, the inner panel of the trunk lid and the hinge reinforcement plate are connected by the structural adhesive, and adhesive-blocking ribs are provided on both sides of the structural adhesive;
[0018] The inner panel of the luggage compartment lid and the buckle reinforcement plate are connected by the structural adhesive, and the structural adhesive is provided with adhesive-blocking ribs on both sides.
[0019] Furthermore, when using structural adhesive for bonding, the hinge reinforcement plate and the latch reinforcement plate are first bonded to the inner panel of the luggage compartment lid, and then the inner panel of the luggage compartment lid and the outer panel of the luggage compartment lid are bonded together.
[0020] Furthermore, the inner panel of the luggage compartment lid includes:
[0021] Internal structural area;
[0022] Hing mounting areas are provided on both sides of the internal structure area and are used to install hinge reinforcement plates.
[0023] A latch mounting area is provided at the bottom of the internal structure area and is used to install the latch reinforcement plate.
[0024] A sealing surface area that surrounds and seals the exterior of the internal structure area, hinge mounting area, and latch mounting area;
[0025] And a structural adhesive area surrounding the outer ring of the sealing surface area, hinge mounting area, and latch mounting area for applying the structural adhesive.
[0026] Furthermore, the structural adhesive is applied continuously but intermittently within the structural adhesive area.
[0027] Furthermore, the thicknesses of the internal structural area, sealing surface area, structural adhesive area, hinge mounting area, and latch mounting area are different.
[0028] Furthermore, the thickness of the sealing surface area, hinge mounting area, and latch mounting area is 10% to 20% thicker than the thickness of the internal structure area and structural adhesive area.
[0029] Furthermore, the outer panel of the luggage compartment lid also includes an outer panel flange that extends upward along the Z direction from its X-direction front end;
[0030] The inner panel of the luggage compartment lid also includes an inner panel flange that extends upward along the Z direction from its X-front end, and the inner panel flange is located at the X-front end of the outer panel flange.
[0031] Furthermore, the outer panel flange and the inner panel flange are connected by the structural adhesive, and adhesive-blocking ribs are provided on both sides of the structural adhesive.
[0032] Furthermore, the structural adhesive is applied in continuous, spaced spots along the Y direction on the outer and inner panel flanges, and the adhesive-blocking ribs are positioned on both sides of the structural adhesive along the Y or Z direction.
[0033] Furthermore, the outer panel of the luggage compartment lid is provided with a mounting groove that is recessed downward along Z near the flange of the outer panel. The mounting groove is used to install a high brake light that is connected to the outer panel and the inner panel of the luggage compartment lid through a high brake light mounting structure.
[0034] Furthermore, the high-speed brake light and mounting slot are inverted triangular structures along the X-direction.
[0035] Furthermore, the high-speed brake light mounting structure includes:
[0036] Several snap-fit pre-installation parts are arranged at intervals along the Y direction in the mounting groove near the flange end of the outer panel;
[0037] A plurality of Z-direction mounting components are arranged at intervals along the Y direction in the mounting groove. They are positioned between two snap-fit pre-installed components in the Y direction, and the distance from the outer panel flange in the X direction is greater than the distance from the snap-fit pre-installed component to the outer panel flange.
[0038] And a number of X-direction mounting members that pass through the outer panel flange, the inner panel flange and the high brake light along the X direction, and are spaced apart along the Y direction.
[0039] Furthermore, the snap-fit pre-installation component includes:
[0040] A plurality of snap-fit mounting seats are provided with one end fixed to the inner side of the outer panel flange in the X direction and the other end extending away from the outer panel flange in the X direction. The snap-fit mounting seats are provided with snap-fit mounting holes that pass through in the Z direction. The plurality of snap-fit mounting seats are spaced apart in the Y direction.
[0041] And a buckle disposed at the lower end of the high-pressure brake light and disposed along the Z direction, the buckle being inserted from top to bottom along the Z direction into the buckle mounting hole to restrict the high-pressure brake light within the mounting groove.
[0042] Furthermore, the Z-axis mounting member includes:
[0043] Z-direction mounting holes penetrating the outer panel and inner panel of the luggage compartment lid;
[0044] A Z-direction mounting hole groove is provided at the lower end of the high-speed brake light and is provided along the Z-direction.
[0045] Z-direction bolts that connect the outer panel of the trunk lid, the inner panel of the trunk lid, and the high brake light into one unit by passing through the Z-direction mounting holes and Z-direction mounting hole slots;
[0046] And a Z-shaped nut that passes through the Z-shaped bolt to secure the outer panel of the trunk lid, the inner panel of the trunk lid, and the high brake light.
[0047] Furthermore, the X-axis mounting component includes:
[0048] A plurality of X-direction mounting holes perpendicular to and penetrating the inner plate flange and the outer plate flange;
[0049] An X-direction mounting hole groove is provided at the lower end of the high-speed brake light and is provided along the X direction.
[0050] And X-bolts that connect the outer panel of the trunk lid, the inner panel of the trunk lid, and the high brake light together through the X-direction mounting holes and X-direction mounting hole slots.
[0051] Compared with the prior art, the present invention has the following advantages:
[0052] (1) The present invention provides adhesive-blocking ribs on both sides of the structural adhesive. During the bonding and pressing process, when the gap between the pressing surface and the pressed surface approaches the height of the adhesive-blocking ribs, the adhesive-blocking ribs will provide support to the pressing surface, thereby achieving a supporting effect and preventing the pressing surface from being pressed down further. This controls the gap between the pressing surface and the pressed surface to be no less than the height of the adhesive-blocking ribs, thereby effectively controlling the thickness of the structural adhesive and ensuring the connection strength and sealing of the product.
[0053] (2) In this utility model, structural adhesive is applied to the structural adhesive area surrounding the sealing surface area, hinge installation area, and buckle installation area. Structural adhesive is also applied between the outer panel flange and the inner panel flange, and adhesive-blocking ribs are set on both sides of the structural adhesive. This allows the thickness of the structural adhesive to be adjusted in the X and Z directions when the outer panel and inner panel of the luggage compartment lid are bonded and pressed together, so as to achieve accurate fitting in multiple directions and thus ensure the connection strength and sealing performance of the product.
[0054] (3) In this invention, structural adhesive is applied in a continuous interval between the structural adhesive area and the outer and inner panel flanges. Continuous application ensures uniform coverage of the base surface and forms an integral protective layer; while interval application targets the stress concentration area for local reinforcement and disperses the stress peak.
[0055] (4) The present invention makes variable wall thickness design for each area of the inner panel of the luggage compartment lid so that it can meet the thickness requirements of different areas, thereby flexibly adjusting the height of the glue-blocking ribs and accurately controlling the connection strength and sealing between each connecting structure.
[0056] (5) The present invention installs the high brake light on the top of the inner and outer panels of the luggage compartment lid. The rest of the luggage compartment lid structure will not obstruct the high brake light, and the installation and removal of the high brake light is very convenient.
[0057] (6) This utility model connects the high brake light to the inner panel and outer panel of the luggage compartment lid through the high brake light installation structure, accurately controls the position coordinates of the high brake light in three-dimensional space, and ensures the positioning accuracy of its assembly with the inner panel and outer panel of the luggage compartment lid. Attached Figure Description
[0058] Figure 1 This is a schematic diagram of the bonding between the inner and outer panels of the luggage compartment lid when there is no rubber retaining rib. The arrows indicate the direction of pressing.
[0059] Figure 2 This is an exploded view of the car trunk lid shown in Example 1;
[0060] Figure 3 This is a schematic diagram of the bonding between the inner panel and the outer panel of the luggage compartment lid when there is a glue-blocking rib, as shown in Example 1. The arrow indicates the pressing direction.
[0061] Figure 4 This is a schematic diagram of the bonding between the inner panel and the outer panel of the luggage compartment lid as shown in Example 1.
[0062] Figure 5 This is a schematic diagram of the bonding of the structural adhesive shown in Example 1;
[0063] Figure 6 This is a schematic diagram of a car trunk lid with a high-speed brake light as shown in Example 3;
[0064] Figure 7 This is a three-dimensional structural schematic diagram of the mounting groove shown in Example 3;
[0065] Figure 8 This is a schematic diagram showing the position of the X-direction mounting hole as shown in Example 3;
[0066] Figure 9 This is a schematic diagram of the structure of the snap-fit pre-installation component shown in Example 3;
[0067] Figure 10 This is a schematic diagram of the Z-axis mounting component shown in Example 3;
[0068] Figure 11 This is a schematic diagram of the X-axis mounting component shown in Example 3.
[0069] Explanation of markings in the diagram:
[0070] 1-Outer panel of luggage compartment lid; 11-Mounting slot; 12-Outer panel flange;
[0071] 2-Inner panel of luggage compartment lid, 21-Internal structural area, 22-Sealing surface installation area, 23-Structural adhesive area, 24-Hinge installation area, 25-Lock installation area, 26-Inner panel flange;
[0072] 3-Structural adhesive;
[0073] 4- Rubber retaining rib;
[0074] 5-Hinge reinforcement plate;
[0075] 6-Lock reinforcement plate;
[0076] 7-High-speed brake lights;
[0077] 81-Snap-on pre-installation part, 811-Snap-on mounting base, 8111-Snap-on mounting hole, 812-Snap-on, 82-Z-direction mounting part, 821-Z-direction mounting hole, 822-Z-direction mounting hole slot, 823-Z-direction bolt, 824-Z-direction nut, 83-X-direction mounting part, 831-X-direction mounting hole, 832-X-direction mounting hole slot, 833-X-direction bolt. Detailed Implementation
[0078] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. The embodiments are implemented based on the technical solution of the present invention, providing detailed implementation methods and specific operating procedures. However, the scope of protection of the present invention is not limited to the following embodiments. In the following embodiments or examples, unless otherwise specified, the functional components or structures are conventional components or structures used in the art to achieve the corresponding functions.
[0079] It should be noted that in the description of this utility model, the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In this utility model, the Y-axis refers to the direction parallel to the connecting line of the chain reinforcement plate 3, which is the left-right direction of the car; the X-axis refers to the direction perpendicular to the Y-axis with the inner panel 2 of the trunk lid as the plane, which is the front-rear direction of the car; and the Z-axis is the direction perpendicular to the inner panel 2 of the trunk lid, which is the up-down direction of the car.
[0080] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0081] A car trunk lid, comprising:
[0082] Outer panel of the luggage lid 1;
[0083] The inner panel 2 of the luggage lid is fixed to the inside of the outer panel 1 of the luggage lid;
[0084] Hinge reinforcement plates 5 are provided on both sides of the inner panel 2 of the luggage compartment lid;
[0085] A locking reinforcement plate 6 is provided at the bottom of the inner panel 2 of the luggage compartment lid;
[0086] Structural adhesive 3 is disposed between the outer panel 1 and the inner panel 2 of the trunk lid and is used to connect the two.
[0087] And adhesive-blocking ribs 4 are provided on both sides of the structural adhesive 3.
[0088] In some specific embodiments, the outer panel 1 of the luggage lid is made of PP material, the inner panel 2 of the luggage lid is made of PP+LGF material, and the hinge reinforcement plate 5 and the latch reinforcement plate 6 are made of sheet metal.
[0089] In some specific embodiments, the structural adhesive 3 includes PU structural adhesive, and the adhesive-blocking rib 4 is made of PP+LGF material.
[0090] In some specific embodiments, the height of the adhesive-blocking rib 4 is 1 / 3 to 2 / 3 of the height of the structural adhesive 3.
[0091] In some specific embodiments, the inner panel 2 of the luggage compartment lid and the hinge reinforcing plate 5 are connected by the structural adhesive 3, and the structural adhesive 3 is provided with adhesive-blocking ribs 4 on both sides;
[0092] The inner panel 2 of the luggage compartment lid and the buckle reinforcement plate 6 are connected by the structural adhesive 3, and the structural adhesive 3 is provided with adhesive-blocking ribs 4 on both sides.
[0093] In some specific embodiments, when bonding with structural adhesive 3, the hinge reinforcement plate 5 and the latch reinforcement plate 6 are first bonded to the inner panel 2 of the luggage compartment lid, and then the inner panel 2 of the luggage compartment lid and the outer panel 1 of the luggage compartment lid are bonded together.
[0094] In some specific embodiments, the inner panel 2 of the luggage compartment lid includes:
[0095] Internal structural region 21;
[0096] Hinge mounting areas 24 are provided on both sides of the internal structure area 21 and are used to mount the hinge reinforcement plate 5.
[0097] A latch mounting area 25 is provided at the bottom of the internal structure area 21 and is used to install the latch reinforcement plate 6.
[0098] A sealing surface region 22 that surrounds and seals the interior structural region 21, hinge mounting region 24, and latch mounting region 25.
[0099] And a structural adhesive area 23 surrounding the outer ring of the sealing surface area 22, the hinge mounting area 24, and the latch mounting area 25, for applying the structural adhesive 3.
[0100] In some specific embodiments, structural adhesive 3 is applied continuously and intermittently within the structural adhesive region 23.
[0101] In some specific embodiments, the thicknesses of the internal structural region 21, the sealing surface region 22, the structural adhesive region 23, the hinge mounting region 24, and the latch mounting region 25 are different.
[0102] In some specific embodiments, the thickness of the sealing surface area 22, the hinge mounting area 24, and the latch mounting area 25 is 10% to 20% thicker than the thickness of the internal structure area 21 and the structural adhesive area 23.
[0103] In some specific embodiments, the luggage compartment lid outer panel 1 further includes an outer panel flange 12 that extends upward along the Z direction from its X-direction front end;
[0104] The inner panel 2 of the luggage compartment lid also includes an inner panel flange 26 that extends upward along the Z direction from its X-direction front end. The inner panel flange 26 is located at the front end of the outer panel flange 12 in the X direction.
[0105] In some specific embodiments, the outer panel flange 12 and the inner panel flange 26 are connected by the structural adhesive 3, and the structural adhesive 3 is provided with adhesive-blocking ribs 4 on both sides.
[0106] In some specific embodiments, the structural adhesive 3 provided on the outer panel flange 12 and the inner panel flange 26 is applied in continuous, spaced dots along the Y direction, and the adhesive-blocking ribs 4 are provided on both sides of the structural adhesive 3 along the Y or Z direction.
[0107] In some specific embodiments, the outer panel 1 of the luggage compartment lid is provided with a mounting groove 11 that is recessed downward along Z near the outer panel flange 12. The mounting groove 11 is used to install a high brake light 7 that is connected to the outer panel 1 and the inner panel 2 of the luggage compartment lid through a high brake light mounting structure.
[0108] In some specific embodiments, the high-speed brake light 7 and the mounting groove 11 are inverted triangular structures along the X direction.
[0109] In some specific embodiments, the high-speed brake light mounting structure includes:
[0110] A plurality of snap-fit pre-installation parts 81 are arranged at intervals along the Y direction within the mounting groove 11 near the end of the outer plate flange 12;
[0111] A plurality of Z-direction mounting members 82 are arranged at intervals along the Y direction in the mounting groove 11. They are positioned between two snap-fit pre-installation members 81 in the Y direction, and the distance from the outer panel flange 12 in the X direction is greater than the distance from the snap-fit pre-installation member 81 to the outer panel flange 12.
[0112] And a number of X-direction mounting members 83 passing through the outer panel flange 12, the inner panel flange 26 and the high brake light 7 along the X direction, which are spaced apart along the Y direction.
[0113] In some specific embodiments, the snap-fit pre-installation component 81 includes:
[0114] A plurality of snap-fit mounting seats 811 are provided with one end fixed to the inner side of the outer plate flange 12 in the X direction and the other end extending away from the outer plate flange 12 in the X direction. The snap-fit mounting seats 811 are provided with snap-fit mounting holes 8111 that pass through in the Z direction. The plurality of snap-fit mounting seats 811 are spaced apart in the Y direction.
[0115] And a buckle 812 is provided at the lower end of the high brake light 7 and is arranged along the Z direction. The buckle 812 is inserted into the buckle mounting hole 8111 from top to bottom along the Z direction to restrict the high brake light 7 in the mounting groove 12.
[0116] In some specific embodiments, the Z-axis mounting member 82 includes:
[0117] Z-direction mounting hole 821 penetrating the outer panel 1 and inner panel 2 of the luggage compartment lid;
[0118] Z-direction mounting slot 822 is provided at the lower end of the high brake light 7 and is provided along the Z direction;
[0119] Z-bolt 823, which passes through the Z-mounting hole 821 and the Z-mounting hole groove 822, connects the outer panel 1 of the luggage compartment lid, the inner panel 2 of the luggage compartment lid, and the high brake light 7 into one unit;
[0120] And a Z-nut 824 that passes through the Z-bolt 823 to fix the outer panel 1 of the trunk lid, the inner panel 2 of the trunk lid, and the high brake light 7.
[0121] In some specific embodiments, the X-axis mounting member 83 includes:
[0122] A plurality of X-direction mounting holes 831 that are perpendicular to and penetrate the inner plate flange 26 and the outer plate flange 12;
[0123] X-direction mounting slot 832 is provided at the lower end of the high brake light 7 and is provided along the X direction;
[0124] And an X-bolt 833 that passes through the X-direction mounting hole 831 and the X-direction mounting hole groove 832 to connect the outer panel 1 of the luggage compartment cover, the inner panel 2 of the luggage compartment cover, and the high brake light 7 into one unit.
[0125] The above implementation methods can be implemented individually or in combination. The following description is based on specific embodiments.
[0126] Example 1
[0127] A type of car trunk lid, such as Figure 2 and 3 As shown, it includes:
[0128] Outer panel of the suitcase lid 1;
[0129] The inner panel 2 of the luggage lid is fixed to the inside of the outer panel 1 of the luggage lid;
[0130] Hinge reinforcement plates 5 are provided on both sides of the inner panel 2 of the luggage compartment lid;
[0131] A locking reinforcement plate 6 is provided at the bottom of the inner panel 2 of the luggage compartment lid;
[0132] Structural adhesive 3 is disposed between the outer panel 1 and the inner panel 2 of the trunk lid and is used to connect the two.
[0133] And adhesive-blocking ribs 4 are provided on both sides of the structural adhesive 3.
[0134] In this embodiment, the outer panel 1 of the luggage lid is made of PP material, the inner panel 2 of the luggage lid is made of PP+LGF material, and the hinge reinforcement plate 5 and the latch reinforcement plate 6 are made of sheet metal.
[0135] In this embodiment, the structural adhesive 3 is PU structural adhesive, and the adhesive-blocking rib 4 is made of PP+LGF material.
[0136] In this embodiment, the height of the adhesive-blocking rib 4 is half the height of the structural adhesive 3.
[0137] In this embodiment, the inner panel 2 of the luggage compartment lid and the hinge reinforcing plate 5 are connected by the structural adhesive 3, and the structural adhesive 3 is provided with adhesive-blocking ribs 4 on both sides;
[0138] The inner panel 2 of the luggage compartment lid and the buckle reinforcement plate 6 are connected by the structural adhesive 3, and the structural adhesive 3 is provided with adhesive-blocking ribs 4 on both sides.
[0139] In this embodiment, as Figure 4 As shown, the inner panel 2 of the luggage compartment lid includes:
[0140] Internal structural region 21;
[0141] Hinge mounting areas 24 are provided on both sides of the internal structure area 21 and are used to mount the hinge reinforcement plate 5.
[0142] A latch mounting area 25 is provided at the bottom of the internal structure area 21 and is used to install the latch reinforcement plate 6.
[0143] A sealing surface region 22 that surrounds and seals the interior structural region 21, hinge mounting region 24, and latch mounting region 25.
[0144] And a structural adhesive area 23 surrounding the outer ring of the sealing surface area 22, the hinge mounting area 24, and the latch mounting area 25, for applying the structural adhesive 3.
[0145] In this embodiment, the structural adhesive 3 is applied continuously and intermittently within the structural adhesive region 23.
[0146] In this embodiment, the internal structural region 21 adopts a conventional structure in the art, which is not the focus of this utility model, and therefore will not be described in detail.
[0147] In this embodiment, the sealing surface area 22 is sealed using conventional techniques in the art, and a rubber sealing strip is used for sealing.
[0148] In this embodiment, as Figure 5 As shown, the luggage compartment lid outer panel 1 also includes an outer panel flange 12 that extends upward along the Z direction from its X-direction front end;
[0149] The inner panel 2 of the luggage compartment lid also includes an inner panel flange 26 that extends upward along the Z direction from its X-direction front end. The inner panel flange 26 is located at the front end of the outer panel flange 12 in the X direction.
[0150] In this embodiment, the outer panel flange 12 and the inner panel flange 26 are connected by the structural adhesive 3, and the structural adhesive 3 is provided with adhesive-blocking ribs 4 on both sides.
[0151] In this embodiment, the structural adhesive 3 is applied in dots along the Y direction on the outer panel flange 12 and the inner panel flange 26, and the adhesive-blocking ribs 4 are arranged on both sides of the structural adhesive 3 in the Z direction.
[0152] In this embodiment, when bonding with structural adhesive 3, the hinge reinforcement plate 5 and the latch reinforcement plate 6 are first bonded to the inner panel 2 of the luggage compartment lid, then the inner panel 2 of the luggage compartment lid and the outer panel 1 of the luggage compartment lid are bonded together, and finally a rubber sealing strip is used to seal the sealing surface area 22.
[0153] In this embodiment, when bonding the inner panel 2 and the outer panel 1 of the trunk lid, the structural adhesive area 23 is bonded first, followed by the outer panel flange 12 and the inner panel flange 26. This is because the structural adhesive area 23 is the main contact area between the inner panel 2 and the outer panel 1 of the trunk lid, bearing most of the load, such as vibrations from bumps and impacts from closing. Bonding the structural adhesive area 23 first ensures accurate positioning of the main structural surface and avoids interference with positioning accuracy during the operation of the outer panel flange 12 and the inner panel flange 26. During the bonding process, since adhesive-blocking ribs 4 are provided on both sides of the structural adhesive 3, they support the outer panel 1 of the trunk lid, preventing further downward pressure during the bonding and pressing process, thereby effectively controlling the thickness of the structural adhesive 3.
[0154] Example 2
[0155] This embodiment is based on Embodiment 1 and is mostly the same as Embodiment 1, except that the thickness of the internal structural area 21, sealing surface area 22, structural adhesive area 23, hinge mounting area 24, and latch mounting area 25 are different.
[0156] In this embodiment, the thicknesses of the sealing surface area 22, the hinge mounting area 24, and the latch mounting area 25 are consistent, the thicknesses of the internal structure area 21 and the structural adhesive area 23 are consistent, and the thicknesses of the sealing surface area 22, the hinge mounting area 24, and the latch mounting area 25 are 15% thicker than the thicknesses of the internal structure area 21 and the structural adhesive area 23.
[0157] Example 3
[0158] This embodiment is based on Embodiment 1, and most of the settings are the same as in Embodiment 1, except that the outer panel 1 of the trunk lid has a mounting groove 11 that is recessed downwards along the Z direction near the outer panel flange 12. The mounting groove 11 is used to mount a high-brake lamp 7, which is connected to the outer panel 1 and the inner panel 2 of the trunk lid, via a high-brake lamp mounting structure. Figure 6 As shown.
[0159] In this embodiment, the high brake light 7 and the mounting groove 11 are inverted triangular structures along the X direction.
[0160] In this embodiment, as Figure 7 and 8 As shown, the high-speed brake light mounting structure includes:
[0161] Two snap-fit pre-installation parts 81 are disposed in the mounting groove 11 along the Y direction and spaced near the end of the outer plate flange 12;
[0162] Two Z-axis mounting members 82 are arranged at intervals along the Y direction in the mounting groove 11. They are positioned between two snap-fit pre-installed members 81 in the Y direction, and the distance from the outer panel flange 12 in the X direction is greater than the distance from the snap-fit pre-installed member 81 to the outer panel flange 12.
[0163] And six X-direction mounting members 83 passing through the outer panel flange 12, the inner panel flange 26 and the high brake light 7 along the X direction, which are spaced apart along the Y direction.
[0164] In this embodiment, as Figure 9 As shown, the snap-fit pre-installation component 81 includes:
[0165] A plurality of snap-fit mounting seats 811 are provided with one end fixed to the inner side of the outer plate flange 12 in the X direction and the other end extending away from the outer plate flange 12 in the X direction. The snap-fit mounting seats 811 are provided with snap-fit mounting holes 8111 that pass through in the Z direction. The plurality of snap-fit mounting seats 811 are spaced apart in the Y direction.
[0166] And a buckle 812 is provided at the lower end of the high brake light 7 and is arranged along the Z direction. The buckle 812 is inserted into the buckle mounting hole 8111 from top to bottom along the Z direction to restrict the high brake light 7 in the mounting groove 12.
[0167] In this embodiment, as Figure 10 As shown, the Z-axis mounting member 82 includes:
[0168] Z-direction mounting hole 821 penetrating the outer panel 1 and inner panel 2 of the luggage compartment lid;
[0169] Z-direction mounting slot 822 is provided at the lower end of the high brake light 7 and is provided along the Z direction;
[0170] Z-bolt 823, which passes through the Z-mounting hole 821 and the Z-mounting hole groove 822, connects the outer panel 1 of the luggage compartment lid, the inner panel 2 of the luggage compartment lid, and the high brake light 7 into one unit;
[0171] And a Z-nut 824 that passes through the Z-bolt 823 to fix the outer panel 1 of the trunk lid, the inner panel 2 of the trunk lid, and the high brake light 7.
[0172] In this embodiment, as Figure 11 As shown, the X-axis mounting member 83 includes:
[0173] A plurality of X-direction mounting holes 831 that are perpendicular to and penetrate the inner plate flange 26 and the outer plate flange 12;
[0174] X-direction mounting slot 832 is provided at the lower end of the high brake light 7 and is provided along the X direction;
[0175] And an X-bolt 833 that passes through the X-direction mounting hole 831 and the X-direction mounting hole groove 832 to connect the outer panel 1 of the luggage compartment cover, the inner panel 2 of the luggage compartment cover, and the high brake light 7 into one unit.
[0176] In this embodiment, the high brake light 7 is installed after the outer panel 1 and the inner panel 2 of the trunk lid are glued together. The installation method of the high brake light 7 is as follows:
[0177] S1. With the mounting slot 11 facing upwards, place the high-speed brake light 7 from top to bottom in the mounting slot 11 along the Z direction, as follows: Figure 6 As shown;
[0178] S2. Pre-install using the pre-installed buckle 81. Insert the buckle 812, which is connected to the high-speed brake light 7, into the buckle mounting hole 8111 of the buckle mounting base 811 along the Z direction, connecting the high-speed brake light 7 to the outer panel 1 of the trunk lid. Figure 9 As shown;
[0179] S3. A Z-direction connection is made using the Z-direction mounting member 82. The Z-direction bolt 823 is inserted into the Z-direction mounting hole 821 and the Z-direction mounting slot 822, and secured from the bottom using the Z-direction nut 824, thus fixing the high-pressure brake lamp 7 in the Z-direction. Figure 10 As shown;
[0180] S4. Connect the high-speed brake lamp 7 in the X-direction using the X-direction mounting member 83. Insert the X-direction bolt 833 into the X-direction mounting hole 831 and the X-direction mounting slot 832 to fix the high-speed brake lamp 7 in the X-direction. Figure 11 As shown, installation is complete.
[0181] The above description of the embodiments is provided to enable those skilled in the art to understand and use the utility model. It will be apparent to those skilled in the art that various modifications can be easily made to these embodiments, and the general principles described herein can be applied to other embodiments without inventive effort. Therefore, the present utility model is not limited to the above embodiments, and any improvements and modifications made by those skilled in the art based on the disclosure of the present utility model without departing from its scope should be within the protection scope of the present utility model.
Claims
1. A car trunk lid, characterized in that, include: Outer panel of the luggage lid (1); The inner panel (2) of the luggage lid is fixed to the inside of the outer panel (1) of the luggage lid; Hinge reinforcement plates (5) are provided on both sides of the inner panel (2) of the luggage compartment lid; A locking reinforcement plate (6) is provided at the bottom of the inner panel (2) of the luggage compartment lid; Structural adhesive (3) is disposed between the outer panel (1) and the inner panel (2) of the luggage compartment lid and is used to connect the two. And adhesive-blocking ribs (4) provided on both sides of the structural adhesive (3).
2. The car trunk lid according to claim 1, characterized in that, The height of the adhesive-blocking rib (4) is 1 / 3 to 2 / 3 of the height of the structural adhesive (3).
3. A car trunk lid according to claim 1, characterized in that, The inner panel (2) of the luggage compartment lid and the hinge reinforcement plate (5) are connected by the structural adhesive (3), and the structural adhesive (3) is provided with adhesive-blocking ribs (4) on both sides; The inner panel (2) of the luggage compartment lid and the buckle reinforcement plate (6) are connected by the structural adhesive (3), and the structural adhesive (3) is provided with adhesive-blocking ribs (4) on both sides.
4. A car trunk lid according to claim 1, characterized in that, The inner panel (2) of the luggage compartment lid includes: Internal structural region (21); Hinge mounting areas (24) are provided on both sides of the internal structure area (21) and are used to mount the hinge reinforcement plate (5); A latch mounting area (25) is provided at the bottom of the internal structure area (21) and is used to mount the latch reinforcement plate (6); A sealing surface area (22) that surrounds and seals the interior structural area (21), hinge mounting area (24), and latch mounting area (25); And a structural adhesive area (23) surrounding the outer ring of the sealing surface area (22), the hinge mounting area (24), the latch mounting area (25) and used for applying the structural adhesive (3).
5. A car trunk lid according to claim 4, characterized in that, The thicknesses of the internal structural area (21), sealing surface area (22), structural adhesive area (23), hinge mounting area (24), and latch mounting area (25) are different.
6. A car trunk lid according to claim 1, characterized in that, The luggage compartment lid outer panel (1) also includes an outer panel flange (12) that extends upward along the Z direction from its X-direction front end; The inner panel (2) of the luggage compartment lid also includes an inner panel flange (26) that extends upward along the Z direction at its X-front end, and the inner panel flange (26) is located at the X-front end of the outer panel flange (12).
7. A car trunk lid according to claim 6, characterized in that, The outer panel flange (12) and the inner panel flange (26) are connected by the structural adhesive (3), and the structural adhesive (3) is provided with adhesive-blocking ribs (4) on both sides.
8. A car trunk lid according to claim 7, characterized in that, The structural adhesive (3) applied to the outer panel flange (12) and inner panel flange (26) is continuously applied at intervals along the Y direction, and the adhesive-blocking ribs (4) are arranged on both sides of the structural adhesive (3) along the Y or Z direction.
9. A car trunk lid according to claim 6, characterized in that, The outer panel (1) of the luggage compartment cover has a mounting groove (11) that is recessed downward along Z near the outer panel flange (12). The mounting groove (11) is equipped with a high brake light (7) that is connected to the outer panel (1) and the inner panel (2) of the luggage compartment cover through a high brake light mounting structure.
10. A car trunk lid according to claim 9, characterized in that, The high-speed brake light mounting structure includes: A number of snap-fit pre-installation parts (81) are provided in the mounting groove (11) along the Y direction at intervals near the end of the outer plate flange (12); A plurality of Z-direction mounting members (82) are arranged at intervals along the Y direction in the mounting groove (11). They are arranged between two snap-fit pre-installed members (81) in the Y direction, and the distance to the outer plate flange (12) in the X direction is greater than the distance from the snap-fit pre-installed member (81) to the outer plate flange (12). And a number of X-direction mounting members (83) passing through the outer panel flange (12), the inner panel flange (26) and the high brake light (7) along the X direction, which are spaced apart along the Y direction.
Citation Information
Patent Citations
Light-weight all-plastic tail door assembly
CN109774437A