Pole roller reversing machine

By designing an extreme roller reversing machine, a 180-degree rotation reversal of the extreme roller is achieved using a support frame, turntable, and cam divider. This solves the problems of space waste and low efficiency caused by AGV trolleys going around, and achieves energy saving and improved production efficiency.

CN224091069UActive Publication Date: 2026-04-07XINYU GANFENG NEW LITHIUM SOURCE BATTERY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In existing technologies, AGVs need to go around to change the direction of the pole rollers, resulting in a large footprint and low work efficiency.

Method used

Design an extreme roller reversing machine, including a support frame, a turntable, a cam divider and an electrical control box. The turntable is driven to rotate by the cam divider to realize the 180-degree rotation reversal of the extreme roller, and the automatic control is realized by photoelectric sensors.

Benefits of technology

It effectively saves workshop space, reduces the time AGV trolleys spend picking up and dropping materials, lowers energy consumption, improves work efficiency, and is applicable to pole rollers of different diameters and widths.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224091069U_ABST
    Figure CN224091069U_ABST
Patent Text Reader

Abstract

The utility model discloses a pole roller reversing machine, which relates to the field of lithium battery production equipment, and comprises a support frame, a turntable, a cam divider, a lower rack and an electric cabinet, the support frame is arranged on the top surface of the turntable, the turntable is rotatably arranged on the lower rack, the cam divider is arranged on the bottom surface of the lower rack, and the electric cabinet is arranged on the upper rack. The output end of the cam divider is connected with the turntable in a positioning manner; the electric cabinet is installed on one side of the lower rack, and the cam divider is electrically connected with the electric cabinet. A pole roller is placed on the top of the supporting frame. After the cam divider is started, the rotary disc is driven to rotate and drive the pole roller to complete reversing operation. According to the utility model, the layout is reasonable, the structure is compact, the 180-degree rotation reversing of the pole roller on the workbench is realized through the additional arrangement of the cam divider and the turntable, the running route of the AGV trolley is simplified, and the working efficiency is improved; the time for the AGV to take materials back and forth is effectively shortened, and energy consumption is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of lithium battery production equipment, especially relates to a pole roller reversing machine. BACKGROUND

[0002] The existing mode is that the whole pole roller after production is taken down by AGV trolley, is placed in the support frame and is fixed, since the direction of the taken-out pole roller is opposite to the direction used in the next process, the AGV trolley needs to turn around at the turnable place, then runs to the fixed pole roller and lifts it and carries it to the material waiting area, the support frame needs to be placed at the place where the AGV trolley can pass around, which greatly wastes the site, and meanwhile consumes the energy and time of the AGV multiple back-and-forth running.

[0003] How to develop a brand-new pole roller reversing machine, eliminate the AGV trolley's roundabout through the reversing operation of the pole roller on the workbench, becomes the technical problem that the technical personnel in the field urgently solve. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a pole roller reversing machine, and solves the problems of large site occupation area and low work efficiency caused by the AGV trolley's roundabout in the prior art.

[0005] To solve the above technical problems, the utility model adopts the following technical scheme:

[0006] The utility model discloses a pole roller reversing machine, including support frame, carousel, cam segmenter, lower frame and electric control box, the support frame is installed on the top surface of carousel, the carousel is rotatably installed on the lower frame, the cam segmenter is installed on the bottom surface of lower frame, and the output of cam segmenter is positioned and connected together with carousel, the electric control box is installed on one side of lower frame, and the cam segmenter is electrically connected with electric control box.

[0007] The top of support frame places the pole roller, the cam segmenter drives carousel rotation and drives the pole roller to complete reversing operation after starting.

[0008] Preferably, the support frame is symmetrically provided with two groups, the support frame is provided as a fixed structure, each group includes two fixed legs and a positioning seat, the bottom of the fixed leg is installed on the carousel through the connecting plate, the top of the fixed leg is positioned and connected together with the positioning seat, the center of the positioning seat is provided with a supporting groove, and the supporting groove is matched with the two ends of the pole roller.

[0009] Preferably, the middle of the two fixed legs is provided with an intermediate leg, the bottom of the intermediate leg is connected to the connecting plate, and the top of the intermediate leg is supported on the bottom surface of the positioning seat.

[0010] Preferably, the support frame is symmetrically provided with two groups, the support frame is provided as an adjustable structure, each group comprises two fixed legs, a positioning seat and a lifting driving element, the bottom of the fixed leg is installed on the rotating disc through a connecting plate, the positioning seat is connected to the top of the fixed leg through a guide mechanism on both sides and is lifted, the lifting driving element is installed on the connecting plate and is located between the two fixed legs, and the working rod of the lifting driving element is connected to the bottom surface of the positioning seat; meanwhile, a plurality of mounting holes are symmetrically formed on the rotating disc, the spacing of the connecting holes at the bottom of the fixed leg corresponds to the mounting holes, and the spacing of the two fixed legs is different when different mounting hole positions of the front and rear two fixed legs are selected; a support groove is formed in the center of the positioning seat, and the support groove is matched with the two ends of the pole roller.

[0011] Preferably, the guide mechanism comprises guide rods, two guide rods are installed on the top of the two fixed legs, and the two sides of the positioning seat are provided with guide holes matched with the guide rods.

[0012] Preferably, the upper portion of the electric control box is connected with a control panel, the control panel is provided with a touch screen and a plurality of control buttons, and the other side of the lower rack is provided with a motor speed regulator.

[0013] Preferably, the photoelectric sensor comprises an emitting end and a receiving end, the emitting end and the receiving end are symmetrically installed on the lower rack through a supporting rod, the height of the emitting end and the receiving end corresponds to the mounting position of the pole roller, and the photoelectric sensor is electrically connected with the electric control box.

[0014] Preferably, the bottom of the four legs of the lower rack is provided with an adjustable foot.

[0015] Compared with the prior art, the beneficial technical effects of the utility model are:

[0016] The utility model discloses a pole roller reversing machine, including support frame, rotating disc, cam segmenter, lower rack and electric control box, support frame can be designed as fixed or adjustable structure, to improve the applicability of equipment, when the diameter of pole roller changes, still can use. When using, the mechanism is used in coordination with AGV trolley, and the pole roller positioned after the completion of last working procedure is placed on the support frame, then starts through the cam segmenter and drives the rotating disc to rotate, and the pole roller positioned on the support frame is rotated by 180 degrees, and the reversing of the pole roller is realized, finally, after reversing, is directly transported to next working procedure through AGV trolley.

[0017] 1) by using this equipment, AGV trolley no longer rounds, can effectively save the area of workshop, reduces the time of AGV trolley back and forth to take material, and reduces the consumption of energy;

[0018] 2) By increasing the photoelectric sensor, it can be determined whether there is material on the equipment, and repeated feeding of the material on the equipment without taking it away, thereby causing defective operation, is avoided.

[0019] The utility model discloses reasonable in layout, compact structure, through the increase of cam divider and carousel, realized 180 degree rotation of pole roller on the workbench, simplified the operation route of AGV dolly, improved work efficiency, effectively reduced the time of AGV dolly back and forth to take material, reduced the consumption of energy, and the reversing machine can also be applied to other reversing stations, and can be matched with the product to be reversed by adjusting the structure of the support end of the support frame. BRIEF DESCRIPTION OF DRAWINGS

[0020] The utility model will be further described below in combination with the drawings.

[0021] Figure 1 It is the schematic diagram of pole roller reversing machine of the utility model;

[0022] Figure 2 It is the state diagram when not placing pole roller of the utility model;

[0023] Mark explanation: 1, support frame, 2, carousel, 3, cam divider, 4, lower rack, 5, photoelectric sensor, 6, touch screen, 7, electric control box, 8, motor speed regulator, 9, pole roller,

[0024] 1-1, fixed branch leg, 1-2, positioning seat, 1-3, middle branch leg, 1-4, connecting plate, 4-1, adjusting foot. DETAILED DESCRIPTION

[0025] In order to make the technical problems, technical schemes and beneficial effects to be solved in the utility model more clear and obvious, the utility model will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described here are only used to explain the utility model, and are not used to limit the utility model.

[0026] As Figures 1-2 Indicated, a kind of pole roller reversing machine, including support frame 1, carousel 2, cam divider 3, lower rack 4 and electric control box 7, the support frame 1 is installed on the top surface of the carousel 2, the carousel 2 is rotatably installed on the lower rack 4, the cam divider 3 is installed on the bottom surface of the lower rack 4, and the output end of cam divider 3 is positioned together with the carousel 2 connection;The electric control box 7 is installed in one side of the lower rack 4, and the cam divider 3 is electrically connected with the electric control box 7;Specific electric control box 7 provides circuit system for the whole equipment;

[0027] During operation, the pole roller 9 is placed on the top of the support frame 1. After the cam divider 3 is started, it drives the turntable 2 to rotate and drives the pole roller 9 to complete the reversing operation.

[0028] like Figure 2 As shown in one embodiment, the support frame 1 is symmetrically arranged in two sets. The support frame 1 is configured as a fixed structure, and each set includes two fixed legs 1-1 and a positioning seat 1-2. The bottom of the fixed legs 1-1 is mounted on the turntable 2 via a connecting plate 1-4, and the top of the fixed legs 1-1 is positioned and connected to the positioning seat 1-2. The center of the positioning seat 1-2 has a support groove, which matches both ends of the pole roller 9. Specifically, reinforcing ribs are provided between the bottom of the fixed legs 1-1 and the connecting plate 1-4 to improve the connection strength.

[0029] A middle support leg 1-3 is provided between the two fixed support legs 1-1. The bottom of the middle support leg 1-3 is connected to the connecting plate 1-4, and the top of the middle support leg 1-3 is supported on the bottom surface of the positioning seat 1-2. The middle support leg 1-3 improves the intermediate support force and makes the positioning more stable.

[0030] In another specific embodiment, the support frame 1 is symmetrically arranged in two sets. The support frame 1 is configured as an adjustable structure. Each set includes two fixed legs 1-1, a positioning seat 1-2, and a lifting drive component. The bottom of the fixed legs 1-1 is mounted on the turntable 2 via a connecting plate 1-4. The positioning seat 1-2 is vertically connected to the top of the fixed legs 1-1 via guide mechanisms on both sides. The lifting drive component is mounted on the connecting plate 1-4 and located in the middle of the two fixed legs 1-1. The working rod of the lifting drive component is connected to the bottom surface of the positioning seat 1-2. A support groove is formed in the center of the positioning seat 1-2, and the support groove matches the two ends of the pole roller 9. Specifically, the lifting drive component replaces the middle support leg 1-3. It can be a hydraulic cylinder, a pneumatic cylinder, or a linear motor and electrically connected to the controller to achieve automatic adjustment of the height of the positioning seat 1-2. It can still be used when the diameter of the pole roller changes, thereby effectively improving the applicability of the equipment.

[0031] Meanwhile, multiple sets of mounting holes are symmetrically opened on the turntable 2. The spacing between the connecting holes at the bottom of the fixed support leg 1-1 corresponds to the mounting holes. When the two sets of fixed support legs 1-1 are selected with different mounting hole positions, the spacing between them is different. By adjusting this position, when it is necessary to produce electrode sheets of different widths, the specific position of the support frame can be adjusted to meet the required width requirements, thereby further improving its adaptability and making its application range wider.

[0032] Specifically, the guiding mechanism includes guide rods, two of which are mounted on the top of the two fixed legs 1-1. The positioning seat 1-2 has guide holes on both sides that match the guide rods, and guide sleeves are installed in these guide holes to ensure the stability of the guiding operation and extend its service life. The guiding mechanism makes the positioning seat 1-2 more stable when moving up and down.

[0033] Specifically, a control panel is connected to the top of the electrical control box 7. The control panel is equipped with a touch screen 6 and multiple control buttons for manual control of all actions. A motor speed controller 8 is provided on the other side of the lower frame 4, which can control the rotation speed of the cam divider according to actual needs.

[0034] Specifically, it also includes a photoelectric sensor 5, which includes a transmitter and a receiver. The transmitter and receiver are symmetrically mounted on the lower frame 4 via support rods, and the height of the transmitter and receiver corresponds to the installation position of the pole roller 9. The photoelectric sensor 5 is electrically connected to the electrical control box 7.

[0035] Specifically, the bottom of the four legs of the lower frame 4 is equipped with adjustable feet 4-1 to improve the convenience of equipment installation, ensure that the workbench is at a consistent level after installation, and eliminate the tilting problem caused by uneven ground.

[0036] The usage process of this utility model is as follows:

[0037] First, this mechanism works in conjunction with AGV carts, mainly consisting of three steps: AGV cart feeding, equipment operation (rotation), and AGV cart unloading.

[0038] Specifically, in use, the completed pole roller from the previous process is transported by an AGV and positioned on the support frame 1. Then, according to the program settings in the control box 7, the photoelectric sensor 5 detects that the pole roller 9 is in place and sends a signal to the PLC controller in the control box 7. After receiving the signal, the PLC controller sends a rotation signal, and the cam divider 3 receives the signal and starts to drive the turntable 2 to rotate, simultaneously rotating the pole roller positioned on the support frame 180 degrees, completing the pole roller reversal operation. Finally, the reversed pole roller is directly transported to the next process by the AGV. At this time, the photoelectric sensor 5 detects that there is no pole roller on the support frame 1 (or the pole roller has been rotated away) and transmits this signal to the controller 7.

[0039] The controller 7 is electrically connected to the photoelectric sensor 5 and the cam divider 3 to receive and transmit signals, thereby achieving automated control and saving time and effort in operation.

[0040] The utility model discloses a cam divider and carousel realize 180 degree rotation of pole roller change, simplify the operation route of AGV dolly, improve work efficiency, effectively reduce the time of AGV dolly back and forth and take material, reduce the consumption of energy.

[0041] It is to be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0042] The above-described embodiments are merely preferred ways of the present utility model, and are not intended to limit the scope of the present utility model. Any modification and improvement of the technical solutions of the present utility model made by those skilled in the art without departing from the design spirit of the present utility model shall fall within the protection scope of the present utility model.

Claims

1. A pole roller commutator, characterized in that: The assembly includes a support frame (1), a turntable (2), a cam divider (3), a lower frame (4), and an electrical control box (7). The support frame (1) is mounted on the top surface of the turntable (2), which is rotatably mounted on the lower frame (4). The cam divider (3) is mounted on the bottom surface of the lower frame (4), and its output end is positioned and connected to the turntable (2). The electrical control box (7) is mounted on one side of the lower frame (4), and the cam divider (3) is electrically connected to the electrical control box (7). The top of the support frame (1) is equipped with an pole roller (9). After the cam divider (3) is started, it drives the turntable (2) to rotate and drives the pole roller (9) to complete the reversing operation.

2. The pole roller commutator according to claim 1, characterized in that: The support frame (1) is symmetrically arranged in two sets. The support frame (1) is set as a fixed structure. Each set includes two fixed legs (1-1) and a positioning seat (1-2). The bottom of the fixed legs (1-1) is installed on the turntable (2) through the connecting plate (1-4). The top of the fixed legs (1-1) is positioned and connected to the positioning seat (1-2). The center of the positioning seat (1-2) is provided with a support groove, which matches the two ends of the pole roller (9).

3. The pole roller reversing machine according to claim 2, characterized in that: A middle support leg (1-3) is provided between the two fixed support legs (1-1). The bottom of the middle support leg (1-3) is connected to the connecting plate (1-4), and the top of the middle support leg (1-3) is supported on the bottom surface of the positioning seat (1-2).

4. The pole roller reversing machine according to claim 1, characterized in that: The support frame (1) is symmetrically arranged in two sets. The support frame (1) is configured as an adjustable structure. Each set includes two fixed legs (1-1), a positioning seat (1-2), and a lifting drive. The bottom of the fixed legs (1-1) is mounted on the turntable (2) through a connecting plate (1-4). The positioning seat (1-2) is vertically connected to the top of the fixed legs (1-1) through guide mechanisms on both sides. The lifting drive is mounted on the connecting plate (1-4) and located in the middle of the two fixed legs (1-1). The working rod of the lifting drive is connected to the bottom surface of the positioning seat (1-2). At the same time, multiple sets of mounting holes are symmetrically opened on the turntable (2). The spacing between the connecting holes at the bottom of the fixed legs (1-1) corresponds to the mounting holes. The spacing between the two sets of fixed legs (1-1) is different when different mounting hole positions are selected. The center of the positioning seat (1-2) is provided with a support groove, which matches the two ends of the pole roller (9).

5. The pole roller reversing machine according to claim 4, characterized in that: The guiding mechanism includes guide rods, two of which are mounted on the top of the two fixed legs (1-1), and the positioning seat (1-2) has guide holes on both sides that match the guide rods.

6. The pole roller reversing machine according to claim 1, 2, or 4, characterized in that: The control panel is connected to the top of the electrical control box (7). The control panel is equipped with a touch screen (6) and multiple control buttons. A motor speed controller (8) is provided on the other side of the lower frame (4).

7. The pole roller reversing machine according to claim 1, 2, or 4, characterized in that: It also includes a photoelectric sensor (5), which includes a transmitter and a receiver. The transmitter and receiver are symmetrically mounted on the lower frame (4) by a support rod. The height of the transmitter and receiver corresponds to the installation position of the pole roller (9). The photoelectric sensor (5) is electrically connected to the electrical control box (7).

8. The pole roller reversing machine according to claim 1, 2, or 4, characterized in that: The lower frame (4) has adjustable feet (4-1) at the bottom of its four legs.