Water tank air cylinder control device of setting machine
By replacing imported sensors with permanent magnets and reed switches in the water tank of the stenter, the problem of easy cylinder damage was solved, and effective control of the cylinder was achieved, thus improving the efficiency of fabric soaking and processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-04-07
AI Technical Summary
The sensors in the water tank cylinders of existing stenters are prone to damage and are costly, resulting in low efficiency in fabric soaking and processing.
By using a combination of permanent magnets and reed switches to replace imported sensors, the cylinder is started and stopped by the proximity of the permanent magnets and reed switches, which reduces procurement costs and cycle time and improves fabric soaking efficiency.
This achieves effective control of the cylinder, reduces procurement costs and cycle time, and improves the efficiency of fabric soaking and processing.
Smart Images

Figure CN224092170U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of fabric setting soaking, specifically to setting machine water tank air cylinder controlling device. BACKGROUND
[0002] In the fabric processing process, need to use setting machine to set, to guarantee the quality of fabric.
[0003] In prior art, when the fabric is sent into the setting machine, different assistants are needed according to the processing technology of the fabric, and the fabric is soaked, and then pressed by a mangle, so as to improve the setting effect and setting efficiency of the fabric in the setting process. The water tank is needed for soaking the fabric, and the existing soaking water tank is usually lifted and moved by a cylinder. However, due to the damage of the sensor on the cylinder, the water tank cannot be lifted, and the sensor is an imported component, which has high cost and long procurement cycle, thereby reducing the soaking and processing efficiency of the fabric and having low practicability.
[0004] Therefore, the utility model provides setting machine water tank air cylinder controlling device. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies in the prior art, the utility model aims to provide setting machine water tank air cylinder controlling device to solve the problems in the background art. The utility model can start and stop the cylinder by the close action of the permanent magnet and reed switch, which facilitates the control of the cylinder, thereby reducing the procurement cost and cycle and improving the fabric soaking efficiency.
[0006] In order to achieve the above-mentioned purpose, the utility model is implemented by the following technical scheme: setting machine water tank air cylinder controlling device, including setting machine shell, the top end inner side of setting machine shell is provided with lifting water tank through lifting mechanism, the upper part of setting machine shell is provided with fixed frame on both sides symmetrically, the top end of front and rear fixed frame is respectively provided with first guide roller and fourth guide mechanism, the fourth guide mechanism includes installation groove, sliding plate and fourth guide roller, the sliding plate is limitedly installed in the inside of installation groove, the installation groove is symmetrically opened on the inner wall of front and rear fixed frame, the bottom end of sliding plate is fixedly installed with permanent magnet in the inside, the bottom of installation groove is fixedly installed with reed switch in the inside of fixed frame.
[0007] Further, the shape of front and rear fixed frame is "U" type, the bottom end of front and rear fixed frame is respectively rotatably installed with second guide roller and third guide roller, the top of first guide roller, the bottom of second guide roller and third guide roller and the top of fourth guide roller are wound with fabric body.
[0008] Further, the second guide roller and the third guide roller are arranged obliquely below the first guide roller and the fourth guide mechanism respectively, and the second guide roller and the third guide roller are arranged above the lifting water tank.
[0009] Further, the fourth guide roller is rotatably arranged between the top ends of the front and rear sliding plates, the sliding plate is in the shape of an L type, and the bottom of the sliding plate is fixedly arranged with a spring between the fixed frame.
[0010] Further, the lifting mechanism comprises a pneumatic cylinder, the pneumatic cylinder is fixedly arranged in the bottom end of the setting machine shell, one end of the output rod of the pneumatic cylinder is fixedly arranged with a T-shaped moving plate, and one end of the T-shaped moving plate is fixedly arranged with a permanent magnet.
[0011] Further, the T-shaped moving plate is limitingly and slidingly arranged in the bottom end of the setting machine shell, and a rack is fixedly arranged on the front side outer wall of the T-shaped moving plate.
[0012] Further, a rotating screw is limitingly and rotatably arranged at the central position in the setting machine shell, the rotating screw is arranged on the front side of the T-shaped moving plate, and a gear is fixedly arranged at the bottom end of the rotating screw.
[0013] Further, the gear and the rack are arranged in meshing mode, a screw pipe is fixedly arranged at the position corresponding to the rotating screw at the bottom end of the lifting water tank, the screw pipe is screwingly arranged on the outer side of the rotating screw, sliding blocks are symmetrically fixedly arranged at the two ends of the lifting water tank, a sliding groove is formed in the inner wall of the setting machine shell, and the sliding blocks are limitingly and slidingly arranged in the sliding groove.
[0014] The setting machine water tank pneumatic cylinder control device has the advantages that: the permanent magnet and the reed switch are arranged in close contact, the pneumatic cylinder can be started and stopped, the pneumatic cylinder is convenient to control, the procurement cost and period are reduced, and the fabric soaking efficiency is improved; the fixed frame is arranged, the fabric body can be conveniently wound on the first guide roller, the second guide roller, the third guide roller and the fourth guide roller, and the fabric body can be guided by the first guide roller, the second guide roller, the third guide roller and the fourth guide roller; the T-shaped moving plate is driven to move by the pneumatic cylinder, the lifting water tank is conveniently adjusted in lifting by the rack, the gear, the rotating screw and the screw rod, the fixed frame, the second guide roller, the third guide roller and the lower end of the fabric body are conveniently immersed in the lifting water tank, and the fabric body is conveniently soaked. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a structure diagram of the setting machine water tank pneumatic cylinder control device.
[0016] Figure 2The utility model discloses a front view sectional view of the shaping machine water tank air cylinder control device,
[0017] Figure 3 The utility model discloses a fourth guide mechanism structure diagram of the shaping machine water tank air cylinder control device, Figure 2 The enlarged view of A in the middle,
[0018] Figure 4 The utility model discloses a fourth guide mechanism structure diagram of the shaping machine water tank air cylinder control device,
[0019] In the drawing: 1, shaping machine shell, 2, fixed frame, 3, lifting water tank, 4, first guide roller, 5, second guide roller, 6, third guide roller, 7, fourth guide mechanism, 8, fabric body, 9, air cylinder, 10, T type moving plate, 11, rotation screw rod, 12, rack, 13, gear, 14, sliding slot, 15, sliding block, 16, installation slot, 17, sliding plate, 18, fourth guide roller, 19, spring, 20, permanent magnet, 21, reed. Specific implementation
[0020] In order to make the technical means, creation features, purposes and effects of the utility model easy to understand, the utility model is further described in combination with specific implementation modes.
[0021] Please refer to Figures 1 to 4 The utility model provides technical scheme: shaping machine water tank air cylinder control device, including shaping machine shell 1, the top inboard of shaping machine shell 1 is provided with lifting water tank 3 through lifting mechanism, the upper front and rear both sides of shaping machine shell 1 are symmetrically provided with fixed frame 2, and the top between front and rear fixed frame 2 is provided with first guide roller 4 and fourth guide mechanism 7 respectively, fourth guide mechanism 7 includes installation slot 16, sliding plate 17 and fourth guide roller 18, sliding plate 17 is limit slidingly installed in the inside of installation slot 16, installation slot 16 is symmetrically opened on the inner wall of front and rear fixed frame 2, the bottom end inside of sliding plate 17 is fixedly installed with permanent magnet 20, the bottom of installation slot 16 is fixedly installed with reed 21 in the inside of fixed frame 2, through the first guide roller 4, second guide roller 5, third guide roller 6 and fourth guide roller 18 that set up, fabric body 8 can be guided and limit, through the cooperation of permanent magnet 20 and reed 21, it is convenient to start air cylinder 9 and lifting mechanism and adjust lifting water tank 3, after lifting water tank 3 rises, the lower end of fabric body 8, second guide roller 5, third guide roller 6 can be immersed in lifting water tank 3, it is convenient to soak fabric body 8, thereby guarantee the processing efficiency of fabric body 8.
[0022] The shape of the fixing frame 2 is "U" type, the second guide roller 5 and the third guide roller 6 are rotatably installed between the bottom ends of the fixing frame 2 respectively, the top of the first guide roller 4, the bottom of the second guide roller 5 and the third guide roller 6, and the top of the fourth guide roller 18 are wound with the fabric body 8, the second guide roller 5 and the third guide roller 6 are arranged obliquely below the first guide roller 4 and the fourth guide mechanism 7 respectively, and the second guide roller 5 and the third guide roller 6 are arranged above the lifting water tank 3. The fixing frame 2 is convenient for pulling and operating one end of the fabric body 8, so as to conveniently wind the fabric body 8 from the bottom of the second guide roller 5 and the third guide roller 6, and conveniently guide and limit the fabric body 8.
[0023] In this embodiment, the fourth guide roller 18 is rotatably installed between the top ends of the front and rear sliding plates 17, the sliding plate 17 is "L" type, the spring 19 is fixedly installed between the bottom of the sliding plate 17 and the fixing frame 2, the sliding plate 17 can slide upward under the elastic force of the spring 19, so that the permanent magnet 20 is separated from the reed tube 21, and the subsequent control of the air cylinder 9 is facilitated.
[0024] In this embodiment, the lifting mechanism comprises an air cylinder 9, the air cylinder 9 is fixedly installed in the bottom end of the setting machine shell 1, one end of the output rod of the air cylinder 9 is fixedly provided with a T-shaped moving plate 10, one end of the T-shaped moving plate 10 is fixedly provided with a permanent magnet 20 inside, the T-shaped moving plate 10 is limitingly and slidingly installed in the bottom end of the setting machine shell 1, a gear rack 12 is fixedly arranged on the front side outer wall of the T-shaped moving plate 10, a rotating screw 11 is limitingly and rotatably installed at the center position in the setting machine shell 1, the rotating screw 11 is arranged on the front side of the T-shaped moving plate 10, a gear 13 is fixedly arranged at the bottom end of the rotating screw 11, the gear 13 and the gear rack 12 are arranged in meshing relationship, a screw pipe is fixedly arranged at the position corresponding to the rotating screw 11 at the bottom end of the lifting water tank 3, the screw pipe is screw-connectedly installed on the outer side of the rotating screw 11, sliding blocks 15 are symmetrically fixedly arranged at both ends of the lifting water tank 3, a sliding groove 14 is formed in the inner wall of the setting machine shell 1, and the sliding blocks 15 are limitingly and slidingly installed in the sliding groove 14. When the air cylinder 9 works, the rotating screw 11 can be rotated and adjusted through the T-shaped moving plate 10, the gear rack 12 and the gear 13, the lifting water tank 3 can be conveniently adjusted in lifting through the screw connection of the rotating screw 11 and the screw pipe, and the lifting water tank 3 can be limited through the sliding groove 14 and the sliding block 15, so as to improve the stability of the lifting water tank 3.
[0025] In use of the setting machine water tank cylinder control device, a second dry reed 21 is fixedly arranged on the right side of the T-shaped moving plate 10 corresponding to the inside of the setting machine shell 1, the fixed frame 2 is fixed through the lifting support, and the width between the front and rear fixed frames 2 is smaller than the width of the lifting water tank 3; first, one end of the fabric body 8 is put into the inside of the lifting water tank 3 for soaking, and corresponding additives are added into the inside of the lifting water tank 3, after soaking for a period of time, the fabric body 8 to be set is passed from the top of the first guide roller 4, the bottom of the second guide roller 5 and the third guide roller 6, and the top of the fourth guide roller 18, so that the end of the fabric body 8 soaked in the additives is arranged on the right side of the third guide roller 6, the fabric body 8 is pulled to be taut, the fabric body 8 presses downward the fourth guide roller 18 and the sliding plate 17, so that the sliding plate 17 and the fourth guide roller 18 move downward and compress the spring 19, at the same time, the sliding plate 17 drives the permanent magnet 20 to move close to the upper dry reed 21, after the dry reed 21 is connected, the cylinder 9 is started, the cylinder 9 drives the T-shaped moving plate 10 to move to the right side, and the T-shaped moving plate 10 drives the rotating screw 11 to rotate through the meshing action of the rack 12 and the gear 13, the lifting water tank 3 is adjusted upward through the screwing action of the rotating screw 11 and the screw pipe, so that the bottom end of the fixed frame 2, the second guide roller 5, the third guide roller 6 and the bottom end of the fabric body 8 are all immersed in the inside of the lifting water tank 3, which facilitates the fabric body 8 to be soaked in the additives, as the T-shaped moving plate 10 drives the bottom permanent magnet 20 to move close to the bottom dry reed 21, the dry reed 21 is connected, and the cylinder 9 is stopped through the controller, the dry reed 21 replaces the inductor to reduce the procurement cost and period, and improve the fabric soaking efficiency.
[0026] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.
Claims
1. A water tank cylinder control device for a stenter, comprising a stenter housing (1), characterized in that, The top inner side of the shaping machine housing (1) is provided with a lifting water tank (3) through a lifting mechanism. The front and rear sides of the shaping machine housing (1) are symmetrically provided with fixing frames (2). The top of the front and rear fixing frames (2) are respectively provided with a first guide roller (4) and a fourth guide mechanism (7). The fourth guide mechanism (7) includes an installation groove (16), a slide plate (17) and a fourth guide roller (18). The slide plate (17) is slidably installed inside the installation groove (16). The installation groove (16) is symmetrically opened on the inner wall of the front and rear fixing frames (2). A permanent magnet (20) is fixedly installed inside the bottom end of the slide plate (17). A reed switch (21) is fixedly installed inside the fixing frame (2) corresponding to the bottom of the installation groove (16).
2. The water tank cylinder control device for the stenter as described in claim 1, characterized in that: The front and rear fixing frames (2) are U-shaped. The second guide roller (5) and the third guide roller (6) are rotatably installed between the bottom ends of the front and rear fixing frames (2). The fabric body (8) is wrapped around the top of the first guide roller (4), the bottom of the second guide roller (5) and the third guide roller (6), and the top of the fourth guide roller (18).
3. The water tank cylinder control device for the stenter as described in claim 2, characterized in that: The second guide roller (5) and the third guide roller (6) are respectively positioned below the first guide roller (4) and the fourth guide mechanism (7), and the second guide roller (5) and the third guide roller (6) are positioned above the lifting water tank (3).
4. The water tank cylinder control device for the stenter as described in claim 1, characterized in that: The fourth guide roller (18) is rotatably mounted between the top ends of the front and rear slide plates (17). The slide plates (17) are L-shaped, and a spring (19) is fixedly mounted between the bottom of the slide plates (17) and the fixing frame (2).
5. The water tank cylinder control device for a stenter as described in claim 1, characterized in that: The lifting mechanism includes a cylinder (9), which is fixedly installed inside the bottom end of the molding machine housing (1). A T-shaped moving plate (10) is fixedly installed at one end of the output rod of the cylinder (9), and a permanent magnet (20) is fixedly installed inside one end of the T-shaped moving plate (10).
6. The stenter water tank cylinder control device according to claim 5, characterized in that: The T-shaped moving plate (10) is slidably installed inside the bottom end of the molding machine housing (1), and a rack (12) is fixedly provided on the front outer wall of the T-shaped moving plate (10).
7. The stenter water tank cylinder control device according to claim 6, characterized in that: A rotating screw (11) is rotatably mounted at the center of the interior of the shaping machine housing (1). The rotating screw (11) is located on the front side of the T-shaped moving plate (10), and a gear (13) is fixedly mounted at the bottom end of the rotating screw (11).
8. The water tank cylinder control device for a stenter according to claim 7, characterized in that: The gear (13) and rack (12) are meshed with each other. A spiral tube is fixedly installed at the bottom of the lifting water tank (3) corresponding to the position of the rotating screw (11). The spiral tube is screwed and installed on the outside of the rotating screw (11). Slider blocks (15) are symmetrically fixed at both ends of the lifting water tank (3). A sliding groove (14) is opened on the inner wall of the shaping machine housing (1). The slider (15) is limited and slidably installed inside the sliding groove (14).