Dryer capable of accurately outputting powder

By using vibration components and a purging mechanism in the dryer, the problem of powder residue was solved, accurate metering during the powder conveying process was achieved, and product quality was improved.

CN224094811UActive Publication Date: 2026-04-07JIANGSU CHANGNENG ENERGY SAVING NEW MATERIALS SCI & TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Powder residue is easily generated when it is discharged from the reactor after drying, which leads to inaccurate material dosage and affects product quality.

Method used

The system employs a combination of a vibration assembly and a purging mechanism. The vibration assembly vibrates the powder inside the dryer tank, while the purging mechanism purifies it, thereby reducing powder residue.

Benefits of technology

Effectively control the metering accuracy during powder conveying process and improve product quality stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dryer capable of outputting powder accurately, which comprises a tank body, a feed port and a discharge port are arranged on the tank body, the feed port is arranged at the top end of the tank body, the discharge port is arranged at the bottom of the tank body, a heating mechanism and a stirring shaft are arranged in the tank body, and a vibration component is arranged outside the side wall of the tank body. The vibration assembly comprises at least one vibration block which can do reciprocating motion in the direction perpendicular to the side wall of the tank body so as to impact the side wall of the tank body, and stirring blades are installed on the stirring shaft and are obliquely arranged downwards so as to prevent powder from being stacked. According to the dryer capable of accurately outputting the powder, the vibration assembly is matched with the purging mechanism, the powder in the dryer tank body is vibrated and purged, residues of the powder in the tank body are reduced, the metering accuracy in the powder conveying process is effectively controlled, control over the powder use amount in the follow-up process is facilitated, and the product quality is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of dryer, especially to a precise output powder's dryer. BACKGROUND

[0002] In the automobile system material production process, the use range of powder with calcium powder, aluminum powder, molecular sieve etc. as main raw material is very extensive, when using powder, generally need to dry the powder, the specific processing process is usually first put the powder into the dryer under the condition of negative pressure, after drying by the dryer, then transfer the powder to the reaction kettle for subsequent process processing.

[0003] Due to the nature of the powder itself, when output to the reaction kettle after drying, it is easy to produce residue, for the production line with high automation degree, the dosage of powder usually is measured before entering the dryer, if residue is produced in the dryer, the amount of powder entering the reaction kettle will also be deviated, thereby leading to inaccurate material dosage and affecting product quality.

[0004] Therefore, in combination with the above-mentioned technical problems, it is necessary to provide a new technical scheme. INVENTION CONTENTS

[0005] The utility model aims at providing a precise output powder's dryer which can reduce the influence of powder residue on measurement, and has better product quality and stability.

[0006] To solve the above technical problems, the utility model provides a precise output powder's dryer, and the specific technical scheme is as follows:

[0007] A precise output powder's dryer, which comprises a tank body, a feeding port and a discharging port are formed in the tank body, the feeding port is located at the top end of the tank body, and the discharging port is located at the bottom of the tank body, a heating mechanism and an agitator shaft are installed in the tank body, a vibration assembly is installed outside the side wall of the tank body, the vibration assembly comprises at least one vibration block which can reciprocate in a direction perpendicular to the side wall of the tank body to impact the side wall of the tank body, agitating blades are installed on the agitator shaft, and the agitating blades are inclined downward to prevent powder accumulation.

[0008] Preferably, the vibration assembly further comprises a fixed seat fixedly connected with the tank body, a containing groove is formed in the side surface of the fixed seat close to the tank body, the vibration block is located in the containing groove, a push hole is further formed in the fixed seat, one end of the vibration block extends into the push hole, and a push rod connected with the vibration block and capable of pushing the vibration block to approach or move away from the fixed seat along the push hole is arranged in the push hole.

[0009] Preferably, the diameter of the end of the push hole away from the vibrating block is larger than the diameter of the end closer to the vibrating block, and the outer diameter of the end of the vibrating block that extends into the push hole is larger than the diameter of the end of the push hole closer to the vibrating block so that the push hole forms a limiting structure for the vibrating block to prevent the vibrating block from slipping out. The push hole is also provided with a buffer spring, which is located between the push rod and the vibrating block.

[0010] Preferably, the vibrating block, the push hole, and the push rod are multiple mutually compatible components. A synchronization seat is provided on the side of the fixed base away from the vibrating block. Each push rod is connected and fixed to the synchronization seat. A driving device is connected to the side of the synchronization seat away from the push rod to synchronously drive each push rod to reciprocate.

[0011] Preferably, the driving device is specifically one or more of the following: a cam assembly, a hydraulic telescopic rod assembly, and an electrically driven telescopic rod assembly, which can drive the synchronous seat to reciprocate towards or away from the fixed seat.

[0012] Preferably, a rubber sheet is fixed to the side of the vibrating block near the tank, and the side wall of the tank is made of an elastic metal material so as to deform upon impact and generate vibration.

[0013] Preferably, the tank body is further provided with a purging mechanism, which includes an air inlet pipe extending from the outside of the tank body into the tank body and a purging pipe located in the tank body and communicating with the air inlet pipe. The purging pipe is provided with multiple purging air nozzles, which point to each stirring blade.

[0014] Preferably, a support mechanism is installed outside the tank body. The support mechanism includes a clamp that fits around the outer wall of the tank body. The clamp includes at least one pair of semi-circular rings that fit together and are adjustable in position.

[0015] Preferably, the clamp includes an upper clamp located on the upper part of the outer side of the tank body and formed by a pair of clamping rings. A slide rail is provided above the tank body, and a pair of telescopic rods that can move along the slide rail are installed on the slide rail. The two telescopic rods are respectively connected and fixed to the two clamping rings of the upper clamp.

[0016] Preferably, the clamp also includes a lower clamp located on the lower part of the outer side of the tank body and formed by a pair of clamping rings, wherein each clamping ring of the lower clamp is fixedly connected to at least one support rod installed on the ground.

[0017] The dryer for precisely dispensing powder according to this utility model has the following beneficial effects:

[0018] This utility model provides a dryer for precise powder output. Through the cooperation of a vibration component and a purging mechanism, the powder inside the dryer tank is vibrated and purged to reduce powder residue in the tank, effectively control the accuracy of metering during powder conveying, facilitate the control of powder usage in subsequent processes, and improve product quality.

[0019] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0020] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of a dryer for precisely dispensing powder.

[0022] Figure 2 for Figure 1 A schematic diagram of the structure of the medium vibration component.

[0023] Among them, 1-tank body; 11-feed inlet; 12-discharge outlet; 2-stirring shaft; 21-stirring blade; 22-drive motor; 3-vibration assembly; 31-fixed seat; 311-push hole; 312-accommodating groove; 32-vibration block; 321-rubber sheet; 322-connecting part; 33-push rod; 34-buffer spring; 35-synchronization seat; 36-drive device; 4-purging mechanism; 41-air inlet pipe; 42-purging air outlet; 5-support mechanism; 51-upper clamp; 52-telescopic rod; 53-slide rail; 54-lower clamp; 55-support rod. Detailed Implementation

[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model. Example

[0025] Please see Figures 1 to 2 A dryer for precisely discharging powder includes a tank 1, on which an inlet 11 and an outlet 12 are provided. The inlet is located at the top of the tank and the outlet is located at the bottom of the tank. A heating mechanism (not shown) and a stirring shaft 2 are installed inside the tank. A vibration assembly 3 is installed on the outside of the side wall of the tank. The vibration assembly 3 includes at least one vibrating block 32 that can reciprocate in a direction perpendicular to the side wall of the tank to impact the side wall of the tank. A stirring blade 21 is installed on the stirring shaft 2. The stirring blade is inclined downward to prevent powder accumulation.

[0026] The vibration assembly 3 also includes a fixed base 31 that is connected and fixed to the tank body. A receiving groove 312 is provided on the side of the fixed base near the tank body. The vibration block is located in the receiving groove 312. A push hole 311 is also provided in the fixed base. One end of the vibration block extends into the push hole. A push rod 33 is provided in the push hole that is connected to the vibration block and can push the vibration block closer to or away from the fixed base along the push hole.

[0027] The diameter of the end of the push hole 311 away from the vibrating block is larger than the diameter of the end closer to the vibrating block. The outer diameter of the end of the vibrating block that extends into the push hole is larger than the diameter of the end of the push hole closer to the vibrating block so that the push hole forms a limiting structure for the vibrating block to prevent the vibrating block from slipping. A buffer spring 34 is also provided in the push hole, and the buffer spring is located between the push rod and the vibrating block.

[0028] The vibrating block 32, the push hole 311 and the push rod 33 are multiple of each other. A synchronization seat 35 is provided on the side of the fixed seat away from the vibrating block. Each push rod is connected and fixed to the synchronization seat. A driving device 36 is connected to the side of the synchronization seat away from the push rod to synchronously drive each push rod to reciprocate.

[0029] The drive device 36 is specifically a combination of one or more of the following: a cam assembly, a hydraulic telescopic rod assembly, and an electrically driven telescopic rod assembly, which can drive the synchronous seat to reciprocate towards or away from the fixed seat.

[0030] A rubber sheet 321 is fixed to the side of the vibrating block 32 near the tank body. The side wall of the tank body 1 is made of elastic metal material to facilitate deformation and vibration upon impact. When the vibrating component strikes the side wall of the tank body, the side wall undergoes slight deformation to generate side wall vibration, shaking off the dust. It should be noted that the striking force needs to be adjusted according to the specific material of the tank body. At the same time, cushioning pads such as cotton cloth or foam layers can be used to buffer the impact and prevent excessive impact from affecting the service life of the tank body.

[0031] The tank body 1 is also provided with a purging mechanism 4. The purging mechanism includes an air inlet pipe 41 extending from the outside of the tank body into the inside of the tank body and a purging pipe located in the tank body and connected to the air inlet pipe. The purging pipe is provided with multiple purging air ports 42, which point to each stirring blade 21.

[0032] A support mechanism 5 is installed on the outside of the tank body 1. The support mechanism includes a clamp that fits around the outer wall of the tank body. The clamp includes at least one pair of semi-circular rings that fit together and are adjustable in position.

[0033] The clamp includes an upper clamp 51 located on the upper part of the outer side of the tank body and formed by a pair of clamp rings. A slide rail 53 is provided above the tank body 1, and a pair of telescopic rods 52 that can move along the slide rail are installed on the slide rail. The two telescopic rods are respectively connected and fixed to the two clamp rings of the upper clamp.

[0034] The clamp also includes a lower clamp 54 located on the lower part of the outer side of the tank body and formed by a pair of clamp rings. The clamp rings of the lower clamp are respectively fixedly connected to at least one support rod 55 installed on the ground.

[0035] The dryer for precise powder output in this embodiment accurately measures the material before feeding. After the material is fed into the dryer, it is stirred and dried by the dryer. After the drying process is completed, the outlet is opened to output the powder. At this time, the vibration component 3 and the blowing mechanism 4 work. Under the action of the push rod, the vibrating block repeatedly hits the side wall of the tank, so that the powder adhering to the side wall can be dislodged under vibration. At the same time, the blowing mechanism blows the stirring blades, so that the powder remaining on the stirring blades can also be completely separated from the stirring blades under the action of airflow.

[0036] The beneficial effects of this utility model are: by combining the vibration component and the purging mechanism, the powder in the dryer tank is vibrated and purged, reducing the powder residue in the tank, effectively controlling the accuracy of the metering during the powder conveying process, which is beneficial to the control of the amount of powder used in subsequent processes and improving product quality.

[0037] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications and variations to the above embodiments within the scope of the present invention.

Claims

1. A dryer for precisely discharging powder, characterized in that: The tank includes a tank body (1), which has an inlet (11) and an outlet (12). The inlet is located at the top of the tank body and the outlet is located at the bottom of the tank body. A heating mechanism and a stirring shaft (2) are installed in the tank body. A vibration assembly (3) is installed on the outside of the side wall of the tank body. The vibration assembly (3) includes at least one vibrating block (32) that can reciprocate in a direction perpendicular to the side wall of the tank body to impact the side wall of the tank body. A stirring blade (21) is installed on the stirring shaft (2). The stirring blade is inclined downward to prevent the accumulation of powder.

2. The dryer for precisely outputting powder according to claim 1, characterized in that: The vibration assembly (3) also includes a fixed base (31) that is connected and fixed to the tank body. A receiving groove (312) is provided on the side of the fixed base near the tank body. The vibration block is located in the receiving groove (312). A push hole (311) is also provided in the fixed base. One end of the vibration block extends into the push hole. A push rod (33) is provided in the push hole that is connected to the vibration block and can push the vibration block closer to or away from the fixed base along the push hole.

3. The dryer for precisely outputting powder according to claim 2, characterized in that: The diameter of the push hole (311) at the end away from the vibrating block is larger than the diameter at the end near the vibrating block. The outer diameter of the end of the vibrating block that extends into the push hole is larger than the diameter at the end of the push hole near the vibrating block so that the push hole forms a limiting structure for the vibrating block to prevent the vibrating block from slipping. The push hole is also provided with a buffer spring (34), which is located between the push rod and the vibrating block.

4. The dryer for precisely outputting powder according to claim 2, characterized in that: The vibrating block (32), push hole (311) and push rod (33) are multiple mutually compatible. A synchronizing seat (35) is provided on the side of the fixed seat away from the vibrating block. Each push rod is connected and fixed to the synchronizing seat. A driving device (36) is connected to the side of the synchronizing seat away from the push rod to synchronously drive each push rod to reciprocate.

5. The dryer for precisely outputting powder according to claim 4, characterized in that: The drive device (36) is specifically a combination of one or more of the following: a cam assembly, a hydraulic telescopic rod assembly, and an electrically driven telescopic rod assembly, which can drive the synchronous seat to reciprocate towards or away from the fixed seat.

6. The dryer for precisely discharging powder according to any one of claims 2-5, characterized in that: The vibrating block (32) has a rubber sheet (321) fixed on one side of the tank body. The side wall of the tank body (1) is made of elastic metal material so that it can deform under impact and generate vibration.

7. The dryer for precisely outputting powder according to claim 1, characterized in that: The tank (1) is also provided with a purging mechanism (4). The purging mechanism includes an air inlet pipe (41) extending from the outside of the tank into the inside of the tank and a purging pipe located in the tank and connected to the air inlet pipe. The purging pipe is provided with multiple purging air ports (42), which point to each stirring blade (21).

8. The dryer for precisely outputting powder according to claim 1, characterized in that: A support mechanism (5) is installed outside the tank body (1). The support mechanism includes a clamp that fits around the outer wall of the tank body. The clamp includes at least one pair of semi-circular rings that fit together and are adjustable in position.

9. The dryer for precisely outputting powder according to claim 8, characterized in that: The clamp includes an upper clamp (51) located on the upper part of the outer side of the tank body and formed by a pair of clamp rings. A slide rail (53) is provided above the tank body (1). A pair of telescopic rods (52) that can move along the slide rail are installed on the slide rail. The two telescopic rods are respectively connected and fixed to the two clamp rings of the upper clamp.

10. The dryer for precisely outputting powder according to claim 8, characterized in that: The clamp also includes a lower clamp (54) located on the lower part of the outer side of the tank body and formed by a pair of clamp rings, and the clamp rings of the lower clamp are respectively fixedly connected to at least one support rod (55) installed on the ground.