Gas tank flame detection device
By installing flame detection kits and clamping components on the lighter production line, and utilizing machine vision monitoring cameras and flame detection heads, the problem of inaccurate flame detection in lighters has been solved, achieving automated detection and ensuring product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-04-07
AI Technical Summary
In existing technologies, lighter flame detection mainly relies on manual judgment, which leads to inaccurate detection and affects product quality.
The gas chamber flame detection device is used. By installing a flame detection group and clamping assembly on the conveyor line, the machine vision monitoring camera and multiple flame detection heads are used to automatically detect the flame of the lighter. Combined with an electric push rod, clamping and flame height detection are achieved.
It enables automated and accurate detection of lighter flames, improves product quality control, and reduces errors caused by human judgment.
Smart Images

Figure CN224095105U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a flame detection device for gas boxes and belongs to the field of gas box detection technology. Background Technology
[0002] Lighters are currently the most widely used ignition devices. During the production and processing of lighters, product testing is required to ensure the flame of the lighter.
[0003] Currently, the testing process for lighters mainly involves igniting the lighter and then manually judging its quality. However, it is impossible to accurately detect the flame condition of the lighter, which affects the product quality. To address this issue, we designed a gas chamber flame detection device to solve the above-mentioned technical problems. Utility Model Content
[0004] The purpose of this invention is to provide a gas box flame detection device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: including a conveyor line, a flame detection group, and a clamping assembly. The surface of the conveyor line conveys a lighter. Two sets of electric slide rails are provided on one side of the conveyor line. Slide seats are slidably connected to the surfaces of the two electric slide rails. Flame detection groups are fixedly installed on the tops of the two slide seats in the same group. Clamping assemblies are fixedly provided at the bottoms of the two sets of flame detection groups.
[0006] In the aforementioned gas box flame detection device, the flame detection assembly includes a fixed frame and a machine vision monitoring camera. The bottom end of the fixed frame is fixedly connected to the top end of the slide. An L-shaped fixing plate is fixedly installed on the top side of the fixed frame, and a machine vision monitoring camera is fixedly installed in the middle of the L-shaped fixing plate.
[0007] In the aforementioned gas box flame detection device, first electric push rods are fixedly installed on both sides of the L-shaped fixing plate, and L-shaped frames are fixedly installed on the telescopic ends of the two first electric push rods. Multiple inclined flame detectors are fixedly installed at equal intervals on the side of the L-shaped frame.
[0008] In the aforementioned gas box flame detection device, the flame detector head is aligned with the lighter head, and a protective plate is fixedly installed on the top of the flame detector head.
[0009] In the aforementioned gas box flame detection device, the flame detector head can switch between three flame types.
[0010] In the aforementioned gas box flame detection device, the clamping assembly includes two clamping blocks and a connecting plate. The connecting plate is fixedly installed at the bottom of the L-shaped frame. Second electric push rods are fixedly installed on both sides of the bottom end of the connecting plate. Mounting plates are fixedly installed at the telescopic ends of the two second electric push rods. Third electric push rods are fixedly installed at the top of the mounting plate and the bottom of the fixed frame. Clamping blocks are fixedly installed at the telescopic ends of the two third electric push rods.
[0011] Compared with the prior art, the beneficial effects of this utility model are: by installing two sets of flame detection groups at the lighter's conveyor line, and by installing a machine vision monitoring camera on the top of the flame detection group, the flame of the lighters conveyed on the conveyor line can be detected, which can effectively detect the defect rate of the lighters and ensure the product quality of the lighters. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of the gas box flame detection device of this utility model;
[0013] Figure 2 This is a schematic diagram of the rear structure of the gas box flame detection device of this utility model;
[0014] Figure 3 This is a front view of the back structure of the gas box flame detection device of this utility model.
[0015] In the diagram: 1. Conveyor line; 2. Flame detection assembly; 3. Clamping assembly; 4. Fixing frame; 5. First electric push rod; 6. Machine vision monitoring camera; 7. L-shaped fixing plate; 8. L-shaped frame; 9. Flame detection head; 10. Second electric push rod; 11. Mounting plate; 12. Clamping block; 13. Protective plate; 14. Electric slide rail; 15. Slide seat; 16. Third electric push rod; 17. Connecting plate. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-3 This utility model provides a technical solution for a gas box flame detection device:
[0018] according to Figure 1-3As shown, it includes a conveyor line 1, a flame detector group 2, and a clamping assembly 3. The surface of the conveyor line 1 conveys lighters. Two sets of electric slide rails 14 are provided on one side of the conveyor line 1. Slide seats 15 are slidably connected to the surface of the two electric slide rails 14. The flame detector group 2 is fixedly installed on the top of the two slide seats 15 in the same group. The clamping assembly 3 is fixedly installed at the bottom of the two sets of flame detector groups 2.
[0019] Specifically, by installing two sets of flame detection groups 2 at the lighter conveyor line 1, and by installing a machine vision monitoring camera 6 on the top of the flame detection group 2, the flame of the lighters conveyed by the conveyor line 1 can be detected, which can effectively detect the defect rate of the lighters and ensure the product quality of the lighters.
[0020] according to Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a gas box flame detection device. The flame detection group 2 includes a fixed frame 4 and a machine vision monitoring camera 6. The bottom end of the fixed frame 4 is fixedly connected to the top end of the slide 15. An L-shaped fixing plate 7 is fixedly installed on the top side of the fixed frame 4. The machine vision monitoring camera 6 is fixedly installed in the middle of the L-shaped fixing plate 7.
[0021] Specifically, the installed machine vision monitoring camera 6 can detect the height of the flame.
[0022] Both sides of the L-shaped fixed plate 7 are fixedly installed with first electric push rods 5. The telescopic ends of the two first electric push rods 5 are fixedly installed with L-shaped frames 8. Multiple inclined flame detector heads 9 are fixedly installed at equal intervals on the sides of the L-shaped frames 8.
[0023] The flame detector 9 is aligned with the head of the lighter, and a protective plate 13 is fixedly installed on the top of the flame detector 9.
[0024] Specifically, the installation of the protective plate 13 can achieve a good protective effect.
[0025] The flame detector head 9 can switch between three flame types: yellow for open flame, blue for direct flame, and red for windproof flame.
[0026] according to Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a gas box flame detection device. The clamping assembly 3 includes two clamping blocks 12 and a connecting plate 17. The connecting plate 17 is fixedly installed at the bottom of the L-shaped frame 8. The two sides of the bottom end of the connecting plate 17 are fixedly installed with second electric push rods 10. The telescopic ends of the two second electric push rods 10 are fixedly installed with mounting plates 11. The top of the mounting plate 11 and the bottom of the fixing frame 4 are fixedly installed with third electric push rods 16. The telescopic ends of the two third electric push rods 16 are fixedly installed with clamping blocks 12.
[0027] Specifically, the second electric push rod 10 pushes the mounting plate 11 to rise and fall, and the rise and fall of the mounting plate 11 drives the rise and fall of the clamping block 12, which facilitates the adjustment of the height of the clamping block 12. The third electric push rod 16 pushes the clamping block 12 to clamp and separate, which can clamp the lighter being tested.
[0028] Working principle: When using this gas box flame detection device to test lighters, the produced lighter gas boxes are first transported to two flame detection groups 2 via conveyor line 1. Then, the controller opens the second electric push rod 10, which pushes the mounting plate 11 to rise and fall. The rise and fall of the mounting plate 11 drives the rise and fall of the clamping block 12, aligning the clamping block 12 with the center of the lighter. Then, the third electric push rod 16 is opened, which pushes the clamping block 12 to clamp multiple lighters, with a minimum of ten. Then, the flame detection head 9 and the machine vision monitoring camera 6 are opened. The lighter is ignited through the flame detection head 9, and the flame height of the lighter is monitored by the machine vision monitoring camera 6. When a lighter fails the flame height test, the defective lighter gas box is manually removed, completing the lighter gas box testing.
[0029] Contents not described in detail herein are existing technologies known to those skilled in the art. The specific embodiments described herein are merely illustrative examples illustrating the spirit of this invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this invention or exceeding the scope defined by the appended claims.
Claims
1. A gas chamber flame detection device, comprising a conveyor line (1), a flame detection assembly (2), and a clamping assembly (3), characterized in that, The surface of the conveyor line (1) carries lighters. Two sets of electric slide rails (14) are provided on one side of the conveyor line (1). Slide seats (15) are slidably connected to the surface of the two electric slide rails (14). Flame detection groups (2) are fixedly installed on the top of the two slide seats (15) in the same group. Clamping components (3) are fixedly provided at the bottom of the two sets of flame detection groups (2).
2. The gas box flame detection device according to claim 1, characterized in that: The fire detection group (2) includes a fixed frame (4) and a machine vision monitoring camera (6). The bottom end of the fixed frame (4) is fixedly connected to the top end of the slide (15). An L-shaped fixed plate (7) is fixedly installed on the top side of the fixed frame (4). The machine vision monitoring camera (6) is fixedly installed in the middle of the L-shaped fixed plate (7).
3. The gas box flame detection device according to claim 2, characterized in that: The L-shaped fixing plate (7) is fixedly installed on both sides with first electric push rods (5), and L-shaped frames (8) are fixedly installed on the telescopic ends of the two first electric push rods (5). Multiple inclined flame detector heads (9) are fixedly installed on the side of the L-shaped frame (8) at equal intervals.
4. The gas box flame detection device according to claim 3, characterized in that: The flame detector (9) is aligned with the head of the lighter, and a protective plate (13) is fixedly installed on the top of the flame detector (9).
5. The gas box flame detection device according to claim 4, characterized in that: The flame detector head (9) can switch between three flame types.
6. The gas chamber flame detection device according to claim 1, characterized in that: The clamping assembly (3) includes two clamping blocks (12) and a connecting plate (17). The connecting plate (17) is fixedly installed at the bottom of the L-shaped frame (8). The two sides of the bottom end of the connecting plate (17) are fixedly installed with second electric push rods (10). The telescopic ends of the two second electric push rods (10) are fixedly installed with mounting plates (11). The top of the mounting plate (11) and the bottom of the fixed frame (4) are fixedly installed with third electric push rods (16). The telescopic ends of the two third electric push rods (16) are fixedly installed with clamping blocks (12).