Device for rapidly measuring matching parameters of baffle ring and compression cone of cable plug

By designing a measuring device that includes a wire core, cable insulation layer, stress cone, retaining ring, clamping cone and contact motor, the problems of inaccurate measurement results and insufficient precision in the prior art are solved, and high-precision, stable and efficient measurement results are achieved.

CN224095934UActive Publication Date: 2026-04-07POWERCHINA RAILWAY CONSTR +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing technologies for measuring the parameters of cable plug-in head retaining rings and clamping cones suffer from inaccurate measurement results, insufficient equipment precision, and difficulty in meeting the high precision requirements of certain precision workpieces.

Method used

A measuring device comprising a wire core, cable insulation layer, stress cone, retaining ring, clamping cone, contact motor, and watch strap is designed. By applying insulating lubricating silicone grease to the inner hole of the stress cone and the surface of the cable insulation layer, the measurement accuracy and stability are ensured, and automated measurement is achieved.

Benefits of technology

It improves measurement accuracy, ensures the accuracy and consistency of measurement results, reduces errors, and improves measurement efficiency through automated operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for rapidly measuring matching parameters of a baffle ring and a compression cone of a cable plug, which comprises a wire core, a cable insulating layer is arranged outside the wire core, a stress cone is sleeved on the cable insulating layer, a baffle ring is arranged at the contact position of the cable insulating layer and the wire core, and the compression cone is sleeved on the stress cone. The baffle ring is tightly attached to the upper section of the cable insulating layer, the wire core is sleeved with a pressing cone, the pressing cone is tightly attached to the upper end face of the baffle ring, the periphery of the pressing cone is sleeved with a contact motor, and the periphery of the contact motor is sleeved with a watchband. The device is high in measurement precision, can ensure the accuracy of measurement results, reduces errors, can provide a stable measurement environment, ensures the consistency of multiple measurement results, can realize automatic measurement, can reduce manual operation, improves the measurement efficiency, and is suitable for large-scale popularization and application.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to cable plug head technical field, especially related to a device for quickly measuring the matching parameters of cable plug head stop ring and compression cone. BACKGROUND

[0002] Plug head is an important part in high-voltage line, mainly including terminal, terminal sheath and stress cone, terminal is clamped in terminal sheath, high-voltage cable is pressed together with terminal after passing through stress cone in terminal sheath cable hole. At present, high-precision measuring instrument (such as Mahr MMQ400 roundness gauge) is generally used to measure stop ring and compression cone, and the workpiece needs to be leveled before measurement to ensure the measurement accuracy.

[0003] The existing measuring device has the following shortcomings: 1. In the process of processing and measuring, there may be problems such as immature technology and insufficient equipment precision, resulting in inaccurate measurement results; 2. For some precision workpieces, such as fluid static pressure type mechanical seal ring for nuclear main pump, the processing and measurement of the conical surface require very high precision, and the existing technology may not meet the requirements. Therefore, a device for quickly measuring the matching parameters of cable plug head stop ring and compression cone needs to be designed. UTILITY MODEL CONTENTS

[0004] The main purpose of the utility model is to provide a device for quickly measuring the matching parameters of cable plug head stop ring and compression cone.

[0005] To achieve the above purpose, the technical scheme adopted by the utility model is as follows: a device for quickly measuring the matching parameters of cable plug head stop ring and compression cone, comprising a core, an insulating layer is provided outside the core, a stress cone is sleeved on the insulating layer, a stop ring is provided at the contact position of the insulating layer and the core, the stop ring is tightly attached to the upper surface of the insulating layer, a compression cone is sleeved on the core, the compression cone is tightly attached to the upper end surface of the stop ring, a contact motor is sleeved on the periphery of the compression cone, and a watchband is sleeved on the periphery of the contact motor.

[0006] The inner hole of the stress cone and the surface of the insulating layer are uniformly coated with insulating lubricating silicone grease.

[0007] Compared with the prior art, the utility model has the following beneficial effects:

[0008] 1. High precision: the device has high measurement accuracy, which can ensure the accuracy of the measurement results and reduce errors.

[0009] 2. Repeatability: the device can provide a stable measurement environment to ensure the consistency of multiple measurement results.

[0010] 3. Improve efficiency: the device can automatically measure, reducing manual operation and improving measurement efficiency. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of a device for quickly measuring the matching parameters of the cable plug head retaining ring and the clamping cone according to the present invention.

[0012] In the diagram: 1. Stress cone; 2. Retaining ring; 3. Contact motor; 4. Compression cone; 5. Watch strap; 6. Cable insulation layer. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] See Figure 1 This utility model discloses a device for quickly measuring the matching parameters of the retaining ring and the clamping cone of a cable plug, including a wire core, a cable insulation layer 6 outside the wire core, a stress cone 1 sleeved on the cable insulation layer 6, further, a retaining ring 2 is provided at the contact position between the cable insulation layer 6 and the wire core, the retaining ring 2 is tightly attached to the upper section of the cable insulation layer 6, further, a clamping cone 4 is sleeved on the wire core, the clamping cone 4 is tightly attached to the upper end face of the retaining ring 2, a contact motor 3 is sleeved around the clamping cone 4, and a watch strap 5 is sleeved around the contact motor 3.

[0015] Furthermore, insulating lubricating silicone grease is evenly applied to the inner hole of the stress cone 1 and the surface of the cable insulation layer 6.

[0016] The working principle of this utility model is as follows: First, clean the inner hole of the stress cone 1 with a cleaning cloth, or use a hot air gun to dry the inner hole of the stress cone 1. After the solvent has completely evaporated, evenly apply insulating lubricating silicone grease to the inner hole 1 of the stress cone and the surface of the cable insulation layer 6. Then, forcefully fit the stress cone 1 onto the surface of the cable insulation layer 6, leaving a 10-15mm space between the upper end of the stress cone 1 and the end of the cable insulation layer 6. Next, remove the PVC tape on the wire core, clean the surface of the wire core with a cleaning cloth, and then sequentially insert the wire core... The retaining ring 2, the clamping cone 4, the contact electrode 3, and the strap 5 are fitted onto the upper end face of the cable insulation layer 6. The retaining ring 2 is tightly attached to the upper end face of the cable insulation layer 6, and the clamping cone 4 is tightly attached to the upper end face of the retaining ring 2. The contact on the clamping cone 4 is then pre-tightened using a nylon tool. The retaining ring 2 is then clamped with a special assembly tool, and the contact is slowly pressed inward along the cable axis using hydraulic clamps. During the pressing process, it is ensured that the retaining ring 2 is tightly attached to the end face of the insulation layer and the clamping cone 4 is tightly attached to the upper end face of the retaining ring 2. Then the stress cone 1 is retracted and tightly attached to the lower end face of the retaining ring 2 without gaps.

[0017] The device has high measurement precision, can ensure the accuracy of measurement results, reduce errors, can provide a stable measurement environment, ensure the consistency of multiple measurement results, and can also automatically measure, reduce manual operation, and improve measurement efficiency.

[0018] It should be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0019] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A device for rapidly measuring the matching parameters of the retaining ring and the clamping cone of a cable plug, characterized in that: The cable includes a conductor, an outer cable insulation layer (6), a stress cone (1) on the cable insulation layer (6), a retaining ring (2) at the contact position between the cable insulation layer (6) and the conductor, the retaining ring (2) being tightly attached to the upper section of the cable insulation layer (6), a clamping cone (4) on the conductor, the clamping cone (4) being tightly attached to the upper end face of the retaining ring (2), a contact motor (3) being sleeved around the clamping cone (4), and a watch strap (5) being sleeved around the contact motor (3).

2. The device for rapidly measuring the matching parameters of the cable plug-in head retaining ring and the clamping cone according to claim 1, characterized in that: The inner hole of the stress cone (1) and the surface of the cable insulation layer (6) are uniformly coated with insulating lubricating silicone grease.