Poultry neck segment cutting machine

Abstract

The utility model discloses a poultry neck segment cutting machine, and belongs to the technical field of food processing. A poultry neck segment cutting machine comprises a machine table and a transmission shaft arranged on the machine table, a supporting plate connected with the machine table is arranged on the periphery of the transmission shaft, a material disc is arranged on the periphery of the transmission shaft and connected with the transmission shaft through a fastening base, and a supporting piece is arranged on the machine table. One end of the supporting piece is provided with a material tray, the other end of the supporting piece is provided with a first cleaning piece for cleaning the material tray, the supporting piece is provided with a connecting pipe, the other end of the connecting pipe is provided with a male head, the fastening seat is provided with a female head connected with the male head, and the periphery of the transmission shaft is provided with a mounting seat. By arranging the first cleaning piece and the second cleaning piece on the section cutting machine, the material disc and the supporting plate can be automatically cleaned, manual disassembly and cleaning are not needed, the time and labor needed by cleaning are greatly shortened, the cleaning efficiency is remarkably improved, and therefore the overall production efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of food processing technology, and in particular relates to a poultry neck cutting machine. Background Technology

[0002] In the poultry processing industry, poultry necks (such as duck necks and chicken necks) are a popular ingredient, and their processing efficiency and hygiene safety have always been a key focus for enterprises. The traditional processing method for poultry necks is usually manual cutting, which is not only labor-intensive and inefficient, but also poses certain safety hazards, making it difficult to meet the requirements of modern food processing enterprises for production efficiency and food safety.

[0003] Existing poultry neck cutting machines still have some problems that need to be solved in actual use. First, when cutting duck necks and other necks, the existing cutting machines usually put the necks into the feed trough and rely on the rotation of the feed tray to move the necks into the cutting machine for uniform cutting. During the pushing process, impurities such as meat scraps, oil, and mucus on the necks may be left between the tray and the feed tray. These residues not only affect the normal operation of the machine, but may also lead to bacterial growth and affect food safety. Usually, the feed tray needs to be disassembled and cleaned after use, which not only increases the labor intensity, but also reduces the production efficiency. Summary of the Invention

[0004] The purpose of this invention is to address the problems existing in the prior art by providing a poultry neck cutting machine.

[0005] To achieve the above objectives, the utility model adopts the following technical solution: a poultry neck cutting machine, comprising a machine base, a drive shaft on the machine base, a support plate connected to the machine base on the outer periphery of the drive shaft, a material tray on the outer periphery of the drive shaft, the material tray being connected to the drive shaft via a fastening seat, a support member on the machine base, a first cleaning member for cleaning the material tray installed at the other end of the support member, a connecting pipe on the support member, a male end installed at the other end of the connecting pipe, a female end connected to the male end on the fastening seat, a mounting seat located between the support plate and the material tray on the outer periphery of the drive shaft, a second cleaning member for cleaning the support plate on the outer periphery of the mounting seat, and a water supply device connected to the support member on the machine base.

[0006] By adopting the above technical scheme, the tray and the supporting plate can be effectively cleaned by setting the supporting piece, the first cleaning piece and the second cleaning piece on the machine table, which realizes cleaning of the key part of the sectioning machine without disassembling the tray, greatly reduces the workload of manual disassembly and cleaning, significantly improves the cleaning efficiency, avoids food safety problems caused by bacteria breeding due to residues, effectively improves the hygiene safety of the sectioning machine, and meets the dual needs of production efficiency and food safety of modern food processing enterprises.

[0007] Optionally, the supporting piece comprises a supporting column rotationally connected with the machine table, and a fixing box is arranged on the outer periphery of the supporting column, and an installation hole is arranged in the supporting column.

[0008] By adopting the above technical scheme, the supporting piece is designed to comprise a supporting column rotationally connected with the machine table, and a fixing box is arranged on the outer periphery of the supporting column and an installation hole is arranged in the supporting column, so that the supporting piece can be stably installed on the machine table and also provide space and structural basis for subsequent pipeline installation, the stability and functionality of the supporting piece are enhanced by this structural design, which provides reliable support for normal operation of the whole cleaning device, ensures stable delivery of water flow and stable work of the cleaning piece during the cleaning process, and further improves the cleaning effect and service life of the sectioning machine.

[0009] Optionally, a main pipeline is arranged in the fixing box and passes through the installation hole, a pair of branch pipelines are arranged on the outer periphery of the main pipeline, and an electric control valve is arranged on each of the pair of branch pipelines, one of the pair of branch pipelines is in communication with the connecting pipeline, and the other of the pair of branch pipelines is in communication with the first cleaning piece.

[0010] By adopting the above technical scheme, the main pipeline and the pair of branch pipelines are designed to deliver cleaning liquid to the first cleaning piece and the second cleaning piece, and the sequence of delivery of the cleaning liquid by the pair of branch pipelines can be controlled by closing and opening of the electric control valve, which improves the automation degree and flexibility of cleaning and further enhances the cleaning effect and operation convenience of the sectioning machine.

[0011] Optionally, the first cleaning piece and the second cleaning piece each comprise a cleaning plate, a cleaning cavity is arranged on the cleaning plate, a plurality of water outlets in communication with the cleaning cavity are arranged on the lower surface of the cleaning plate, and a rubber scraper is arranged on the lower surface of the cleaning plate.

[0012] By adopting the technical scheme, the first cleaning member and the second cleaning member are both designed to include a cleaning plate, the cleaning plate is provided with a cleaning cavity, and the lower surface is provided with a plurality of water outlets and rubber scrapers. This structure design enables the cleaning member to wash the tray and the supporting plate in all directions under the impact of the cleaning liquid, and the rubber scrapers can effectively scrape off stubborn stains such as minced meat and mucus attached to the surface of the tray and the supporting plate, further improving the cleaning effect, ensuring the cleanliness of the sectioning machine, prolonging the service life of the equipment, reducing the maintenance cost of the equipment, and providing stronger protection for food safety.

[0013] Optionally, the mounting seat is annular, the mounting seat is connected with the transmission shaft through a fastening bolt, the mounting seat, the transmission shaft and the fastening seat are respectively provided with a flow channel in communication with each other, and the flow channel is in communication with the second cleaning member.

[0014] By adopting the technical scheme, the fastening bolt and the flow channel are designed, which not only ensures the stable connection between the mounting seat and the transmission shaft, but also realizes the smooth flow of water in the transmission shaft, so that the second cleaning member can effectively clean the supporting plate. The annular mounting seat structure is simple and compact, and is convenient to install and maintain. Meanwhile, the design of the flow channel ensures that the cleaning liquid flow can be uniformly distributed to the surface of the supporting plate, further improving the uniformity and completeness of the cleaning, and improving the overall cleaning performance of the sectioning machine.

[0015] Optionally, a drainage groove is formed at the edge of the surface of the supporting plate, and the surface of the supporting plate is provided with a discharge port, and the two ends of the drainage groove are respectively connected with the discharge port.

[0016] By adopting the connection of the drainage groove and the discharge port, the sewage and impurities generated during the cleaning process can be smoothly discharged, avoiding the accumulation of sewage on the surface of the supporting plate, further improving the cleaning effect and drying speed of the supporting plate, reducing the residue of impurities in the sectioning machine, further reducing the risk of bacterial growth, improving the hygiene safety of the sectioning machine, and facilitating subsequent cleaning and maintenance work.

[0017] Optionally, the conveying end of the water supply device is communicated with a water supply pipe, the other end of the water supply pipe is provided with a rotary joint, and the other end of the rotary joint is connected with the supporting member.

[0018] By adopting the technical scheme, the design of the rotary joint realizes stable supply of the cleaning liquid, and the rotary joint can adapt to rotation of the support, so that the water flow can be smoothly delivered during rotation of the support, and water supply is not interrupted due to pipe winding or twisting, which provides reliable guarantee for normal operation of the cleaning device, further improves the cleaning effect and reliability of the segmenting machine, reduces the failure rate of the equipment, and improves the production efficiency.

[0019] Optionally, the supporting plate and the outer periphery of the tray are respectively provided with a water baffle.

[0020] By adopting the technical scheme, the design of the water baffle can effectively prevent water flow from splashing outside the segmenting machine during cleaning, and avoid pollution of the surrounding environment and waste of water resources.

[0021] Compared with the prior art, the utility model has the advantages that:

[0022] 1. By arranging the first cleaning member and the second cleaning member on the segmenting machine, the tray and the supporting plate can be automatically cleaned, manual disassembly and cleaning are not needed, the time and labor required for cleaning are greatly reduced, the cleaning efficiency is significantly improved, and the overall production efficiency is improved.

[0023] 2. The cleaning device can effectively remove meat, oil stains, mucus and other impurities left on the tray and the supporting plate during neck segmenting, avoids food safety problems caused by residual bacteria, effectively improves the hygiene and safety of the segmenting machine, and meets the strict requirements of the modern food processing industry on food safety.

[0024] 3. By arranging the electric control valve and the rotary joint, automatic control and stable water supply during cleaning are realized, the flow and flow direction of the cleaning liquid can be flexibly adjusted according to actual needs, the flexibility and operation convenience of cleaning are further improved, manual intervention is reduced, and the production efficiency is improved.

[0025] 4. The rubber scraper on the cleaning plate can effectively scrape stubborn stains, the design of the drain groove and the discharge port can quickly discharge sewage and impurities, reduce corrosion and wear of the equipment, prolong the service life of the segmenting machine, and reduce the maintenance cost of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a top view structural schematic diagram of the segmenting machine of the utility model;

[0027] Figure 2 It is a sectional connecting structure schematic diagram of the supporting plate and the tray of the utility model;

[0028] Figure 3The utility model discloses a first cleaning piece and support piece cross section connection structure schematic view.

[0029] Figure 4 The utility model discloses a second cleaning piece three-dimensional connection structure schematic view.

[0030] Figure 5 The utility model discloses a male head three-dimensional structure schematic view.

[0031] In the drawing: 1, machine table;2, transmission shaft;3, supporting plate;301, drainage groove;4, material tray;401, water baffle;5, fastening seat;6, support piece;61, support column;62, fixed box;63, main pipeline;64, branch pipe;65, electric control valve;7, first cleaning piece;8, connecting pipe;9, male head;10, female head;11, mounting seat;1101, flow-through channel;12, second cleaning piece;1201, cleaning plate;1202, cleaning cavity;1203, water outlet hole;1204, rubber scraper;13, water supply device;1301, water supply pipe;1302, rotary joint. DETAILED DESCRIPTION

[0032] The technical scheme of the utility model will be described clearly and completely below in combination with the drawings in the utility model. Apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0033] In the description of the utility model, it is necessary to explain that the orientation or position relation indicated by the terms "intermediate", "upper", "lower", "left", "right", "inner", "outer" and the like is the orientation or position relation shown based on the drawing, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as the limitation of the utility model.

[0034] As Figure 1The specific scheme of the embodiment is shown in Figure 5 as follows: a poultry neck segmenting machine, comprising a machine table 1 as the basic support structure of the entire poultry neck segmenting machine, carrying a transmission shaft 2, a supporting plate 3, a tray 4 and other related components, ensuring the overall stability and operation reliability of the equipment, providing a stable platform for the normal operation of the segmenting machine, ensuring the relative position and movement accuracy between components, improving the service life and processing precision of the equipment, the transmission shaft 2 on the machine table 1, the transmission shaft 2 being connected with a driving device on the machine table 1, the transmission shaft 2 moving the tray 4 through rotation to realize the conveying of the neck, ensuring that the neck can be uniformly moved to the cutting position to realize efficient segmenting, at the same time, the design of the transmission shaft 2 provides space and structural basis for the installation of the cleaning device, improving the overall integration of the equipment;

[0035] The outer periphery of the transmission shaft 2 is provided with the supporting plate 3 connected with the machine table 1, the surface of the supporting plate 3 is provided with a discharge port, the supporting plate 3 can support the neck, the discharge port on the surface can discharge the segmented neck and clean the debris and impurities, improving the stability of the neck processing, at the same time, through the design of the drainage groove 301 and the discharge port, the surface of the supporting plate 3 is effectively cleaned of sewage and impurities, reducing the risk of bacterial growth and improving the hygiene safety of the equipment, the outer periphery of the transmission shaft 2 is provided with the tray 4, the tray 4 is provided with an L-shaped discharge hole, the neck is placed through the L-shaped discharge hole, the neck is moved to the cutting position by relying on the rotation of the transmission shaft 2 to realize automatic conveying of the neck and improve processing efficiency, at the same time, the design of the tray 4 cooperates with the cleaning device to effectively clean the residues on the surface of the tray 4, ensuring the cleanliness of the equipment, the outer periphery of the supporting plate 3 and the tray 4 is respectively provided with a water baffle 401, the water baffle 401 on the supporting plate 3 is at the same level as the surface of the tray 4; the water baffle 401 can prevent water from splashing outside the equipment during cleaning, avoiding waste of water resources and pollution to the surrounding environment.

[0036] The tray 4 is connected with the transmission shaft 2 through a fastening seat 5, the fastening seat 5 is threadedly connected with the transmission shaft 2, the fastening seat 5 ensures the synchronous movement of the tray 4 and the transmission shaft 2, improving the installation stability of the tray 4 and ensuring the uniformity and reliability of the neck conveying, at the same time, the fastening seat 5 provides space for the installation of the female head 10;

[0037] The machine table 1 is provided with a support 6, the support 6 includes a support column 61 connected with the machine table 1, the support column 61 is connected with the machine table 1 through a bearing, the outer periphery of the support column 61 is provided with a fixed box 62, the support column 61 is provided with a mounting hole, the fixed box 62 is provided with a main pipe 63 penetrating through the mounting hole, the outer periphery of the main pipe 63 is provided with a pair of branch pipes 64, a pair of the branch pipes 64 are respectively provided with electric control valves 65, one of the branch pipes 64 is communicated with the connecting pipe 8, and the other branch pipe 64 is communicated with the first cleaning device 7, the design of the support not only provides a stable installation basis for the cleaning device, but also realizes the conveying and distribution of the cleaning liquid through the main pipe 63 and the branch pipe 64, the electric control valve 65 improves the automation degree of the cleaning process, can flexibly control the flow and flow direction of the cleaning liquid, and further improves the cleaning effect.

[0038] The other end of the support 6 is provided with the first cleaning device 7 for cleaning the tray 4, the support 6 is provided with a connecting pipe 8, the other end of the connecting pipe 8 is provided with a male head 9, the end of the connecting pipe 8 away from the male head 9 is connected with one of the branch pipes 64, and the end of the connecting pipe 8 close to the male head 9 is a corrugated pipe;

[0039] Through the design of the cleaning plate 1201, the cleaning cavity 1202, the water outlet hole 1203 and the rubber scraper 1204, the surface of the tray 4 can be fully washed and scraped, the impurities such as minced meat, oil stains and mucilage on the tray 4 can be effectively removed, the cleanliness of the tray 4 can be ensured, the service life of the equipment can be prolonged, and the food safety can be improved.

[0040] The fastening seat 5 is provided with a female head 10 connected with the male head 9, the outer periphery of the transmission shaft 2 is provided with a mounting seat 11 located between the supporting plate 3 and the tray 4, the mounting seat 11 is annular, the mounting seat 11 is connected with the transmission shaft 2 through fastening bolts, the mounting seat 11, the transmission shaft 2 and the fastening seat 5 are respectively provided with flow channels 1101 communicated with each other, and one end of the flow channel 1101 is communicated with the female head 10.

[0041] The flow channel 1101 in the mounting seat 11 is communicated with the female head 10 on the fastening seat 5, so that the cleaning liquid can be smoothly transmitted from the support 6 to the second cleaning device 12, the cleaning effect of the supporting plate 3 is ensured, the design avoids the complex arrangement of additional pipes, simplifies the structure of the equipment, and improves the overall integration of the equipment.

[0042] The outer periphery of the mounting seat 11 is provided with a second cleaning member 12 for cleaning the supporting plate 3, and the first cleaning member 7 and the second cleaning member 12 each comprise a cleaning plate 1201, the cleaning plate 1201 is provided with a cleaning cavity 1202, the lower surface of the cleaning plate 1201 is provided with a plurality of water outlets 1203 in communication with the cleaning cavity 1202, and the lower surface of the cleaning plate 1201 is provided with a rubber scraper 1204, the cleaning cavity 1202 on the first cleaning member 7 is in communication with another branch pipe 64, the cleaning cavity 1202 on the second cleaning member 12 is in communication with the flow channel 1101, the cleaning plate 1201 on the first cleaning member 7 is connected with the fixed box 62, and the cleaning plate 1201 on the second cleaning member 12 is connected with the mounting seat 11.

[0043] The second cleaning member 12 can comprehensively clean the surface of the supporting plate 3 through the design of the cleaning plate 1201, the cleaning cavity 1202, the water outlet 1203 and the rubber scraper 1204, and cooperate with the drainage groove 301 and the discharge port to effectively discharge sewage and impurities, further improve the cleaning effect and drying speed of the supporting plate 3, reduce the risk of bacterial breeding, and the design of the mounting seat 11 not only provides a mounting position for the second cleaning member 12, but also realizes the delivery of cleaning liquid through the flow channel 1101, so that the second cleaning member 12 can work effectively, and the overall performance of the equipment is further improved.

[0044] The machine table 1 is provided with a water supply device 13 connected with the supporting member 6, the delivery end of the water supply device 13 is in communication with a water supply pipe 1301, the other end of the water supply pipe 1301 is provided with a rotary joint 1302, the other end of the rotary joint 1302 is in communication with the main pipeline 63, the water supply device 13 provides stable cleaning liquid supply for the cleaning device through the water supply pipe 1301 and the rotary joint 1302, and the design of the rotary joint 1302 can adapt to the rotation of the supporting member 6, so that the cleaning liquid can still be smoothly delivered during the rotation of the supporting member 6, and the water supply will not be interrupted due to pipe winding or twisting;

[0045] The edge of the surface of the supporting plate 3 is provided with a drainage groove 301, and the two ends of the drainage groove 301 are respectively connected with the discharge port, so that the sewage and impurities generated during the cleaning process can be smoothly discharged, the accumulation of sewage on the surface of the supporting plate 3 is avoided, the cleaning effect and drying speed of the supporting plate 3 are further improved, the residue of impurities in the equipment is reduced, the risk of bacterial breeding is reduced, the sanitary safety of the equipment is improved, and the subsequent cleaning and maintenance work is facilitated.

[0046] In some embodiments, the water supply device 13 can be replaced by an electric steam generator. The high-temperature steam generated by the electric steam generator has strong cleaning ability and can also play a role in sterilization and disinfection during the cleaning process, effectively killing bacteria, viruses and microorganisms, further improving the hygiene and safety of the equipment and ensuring that the food processing process meets food safety standards.

[0047] The cleaning steps of the above embodiments are as follows:

[0048] When the segmenting machine completes the neck segmenting work of the poultry, the rotating support column 61 is rotated so that the first cleaning member 7 is located on the surface of the tray 4;

[0049] The electric control valve 65 connected to the second cleaning member 12 is closed, and the electric control valve 65 connected to the first cleaning member 7 is opened;

[0050] The water supply device 13 (or the electric steam generator) and the driving device are started, the cleaning liquid (or steam) enters the cleaning cavity 1202 of the first cleaning member 7 through the main pipe 63 and the branch pipe 64, and then the cleaning liquid (or steam) is sprayed from the water outlet holes 1203 on the lower surface of the cleaning plate 1201, fully flushing the surface of the rotating tray 4 and the L-shaped discharge hole. The rubber scraper 1204 is impacted by the water flow (or steam) to scrape off the impurities such as meat, oil stains and mucus on the surface of the tray 4, ensuring the cleanliness of the surface of the tray 4;

[0051] The impurities flushed down enter the support plate 3 through the L-shaped discharge hole on the tray 4 along with the water flow (or condensed water);

[0052] After the cleaning of the tray is completed, the electric control valve 65 connected to the first cleaning member 7 is closed, the male head 9 placed on the first cleaning member 7 is connected to the female head 10 on the fastening seat 5, and the electric control valve 65 connected to the second cleaning member 12 is opened. The cleaning liquid (or steam) enters the cleaning cavity 1202 of the second cleaning member 12 through the female head 10 on the fastening seat 5 and the flow-through channel 1101;

[0053] The cleaning liquid (or steam) is sprayed from the water outlet holes 1203 on the lower surface of the cleaning plate 1201 to fully flush the surface of the support plate 3;

[0054] The rubber scraper 1204 is impacted by the water flow (or steam) to scrape off the impurities on the surface of the support plate 3, further improving the cleaning effect of the support plate 3;

[0055] The impurities flushed down flow into the discharge port through the drainage groove 301 on the surface of the support plate 3 and are finally discharged outside the equipment.

[0056] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A poultry neck cutting machine, comprising a machine base, a drive shaft on the machine base, a support plate connected to the machine base on the outer periphery of the drive shaft, and a material tray on the outer periphery of the drive shaft, the material tray being connected to the drive shaft via a fastening seat, characterized in that... The machine table is provided with a support, the other end of the support is provided with a first cleaning part for cleaning the tray, the support is provided with a connecting pipe, the other end of the connecting pipe is provided with a male head, the fastening seat is provided with a female head connected with the male head, the outer periphery of the transmission shaft is provided with a mounting seat between the supporting plate and the tray, the outer periphery of the mounting seat is provided with a second cleaning part for cleaning the supporting plate, and the machine table is provided with a water supply device connected with the support.

2. A machine for severing the neck of a bird as claimed in claim 1, wherein: The support includes a support column rotatably connected with the machine table, and the outer periphery of the support column is provided with a fixing box.

3. A machine for severing the neck of a bird as claimed in claim 2, wherein: The fixing box is provided with a main pipe penetrating the mounting hole, the outer periphery of the main pipe is provided with a pair of branch pipes, and a pair of electric control valves are respectively installed on the pair of branch pipes.

4. The machine according to claim 1, characterized in that: The first cleaning part and the second cleaning part respectively include a cleaning plate, the cleaning plate is provided with a cleaning cavity, the lower surface of the cleaning plate is provided with a plurality of water outlets communicated with the cleaning cavity, and the lower surface of the cleaning plate is provided with a rubber scraper plate.

5. The machine according to claim 1, characterized in that: The mounting seat is annular, the mounting seat is connected with the transmission shaft through a fastening bolt, the mounting seat, the transmission shaft and the fastening seat are respectively provided with flow channels communicated with each other, and the flow channels are communicated with the second cleaning part.

6. The machine according to claim 1, characterized in that: The edge of the surface of the supporting plate is provided with a drainage groove, the surface of the supporting plate is provided with a discharge port, and the two ends of the drainage groove are respectively connected with the discharge port.

7. The machine according to claim 1, characterized in that: The conveying end of the water supply device is communicated with a water supply pipe, the other end of the water supply pipe is provided with a rotary joint, and the other end of the rotary joint is connected with the support.

8. The machine according to claim 1, characterized in that: The outer periphery of the supporting plate and the outer periphery of the tray are respectively provided with a water baffle. The outer periphery of the supporting plate and the outer periphery of the tray are respectively provided with a water baffle.

Images