Extruding and tearing device for producing reed wool
By setting up staggered rotating tearing and crushing components in the extrusion shredder, the problem of incomplete tearing of reed raw materials was solved, resulting in better fiber uniformity and looseness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-10
AI Technical Summary
When existing extrusion shredders shred reeds, some of the reeds tend to rotate in the same direction as the blades, resulting in insufficient shredding force and ineffective shredding, leading to poor shredding results.
The device employs a tearing and shredding assembly, which includes first and second tearing blades that rotate in opposite directions, causing the shredding blades to rotate alternately, increasing the tearing path, and achieving alternating tearing through a transmission mechanism.
It improves the tearing effect of reed raw materials, ensures fiber uniformity and looseness, and enhances the thoroughness of tearing and pulverizing.
Smart Images

Figure CN224100850U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to reed production technical field, concretely relates to a kind of extrusion tearing device of production reed. BACKGROUND
[0002] Firework mould pressing box is a kind of innovative packaging and production process in firework industry, which combines mechanized production and material optimization. Reed is mainly used as an environmentally friendly fiber raw material in the production of firework mould pressing box. Combined with hot pressing forming technology, it can realize low-cost and high-strength mould pressing structure. Compared with traditional paper tubes, the use of reed as raw material for firework mould pressing box has lower overall cost, and reed fiber products have shorter natural degradation period, meeting environmental protection requirements.
[0003] Currently, in the production of reed, an extrusion tearing machine is needed to extrude and tear the reed raw material. The reed raw material is compressed into high-density fluffy fibers by extrusion, and then the extruded reed is torn to ensure the uniformity and looseness of the fibers. However, the existing extrusion tearing machine only uses a pair of blades rotating in the same direction to tear the reed raw material. During tearing, part of the reed raw material may rotate in the same direction as the blades, resulting in low tearing force of the blades on the reed raw material, and part of the reed raw material cannot be effectively torn, resulting in poor tearing effect. SUMMARY
[0004] The utility model aims to provide a kind of extrusion tearing device of production reed to solve the above-mentioned deficiencies in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an extrusion tearing device for producing reed, comprising:
[0006] a transmission mechanism, a machine body shell cover and an extrusion tearing mechanism, the extrusion tearing mechanism is movably nested in the machine body shell cover, the transmission mechanism is located outside the machine body shell cover, and the transmission mechanism is connected with the extrusion tearing mechanism;
[0007] The extrusion tearing mechanism includes a spiral shaft, a spiral blade fixedly sleeved on the spiral shaft and a tearing and crushing assembly connected with the spiral shaft.
[0008] The tearing and crushing assembly includes a transmission shaft and a shaft sleeve pipe sleeved on the transmission shaft, the outer side of the transmission shaft is fixed with a first tearing blade, two first crushing blades are fixed on the first tearing blade, the outer side of the shaft sleeve pipe is fixed with a second tearing blade, the side wall of the second tearing blade is fixed with two second crushing blades, and the transmission shaft and the shaft sleeve pipe are connected through gear transmission.
[0009] Preferably, the machine body shell cover is sequentially provided with a feeding cavity, an extrusion mounting cavity and a tearing and crushing cavity from left to right, a transmission cover is fixed to the right side of the machine body shell cover, a filter drum is fixed in the extrusion mounting cavity, and the feeding cavity and the tearing and crushing cavity are in communication with the inner cavity of the filter drum.
[0010] A feeding port is arranged on the upper side of the machine body shell cover corresponding to the feeding cavity, a discharging port is arranged on the lower right end of the machine body shell cover corresponding to the tearing and crushing cavity, and a discharge port is arranged on the lower side of the machine body shell cover corresponding to the extrusion mounting cavity.
[0011] Preferably, the screw shaft comprises a conveying shaft segment and an extrusion shaft segment, and the extrusion shaft segment is integrally processed and formed with the conveying shaft segment.
[0012] The conveying shaft segment is nested in the feeding cavity, the left end of the conveying shaft segment is rotatably penetrated through the left side wall of the machine body shell cover and extends out of the feeding cavity, the extrusion shaft segment is nested in the filter drum, and the shaft diameter of the extrusion shaft segment gradually increases from left to right.
[0013] Preferably, the number of the first tearing blades is two, the two first tearing blades are respectively fixed on the upper side and the lower side of the transmission shaft near one end of the extrusion shaft segment, and the first crushing blade is fixed on one side of the first tearing blade near the second tearing blade.
[0014] The number of the second tearing blades is two, the two second tearing blades are respectively fixed on the upper side and the lower side of the shaft sleeve pipe near one end of the extrusion shaft segment, and the second crushing blade is fixed on one side of the second tearing blade near the first tearing blade.
[0015] The first crushing blade and the second tearing blade are arranged in an interlaced manner.
[0016] Preferably, the cutting edge directions of the first tearing blade and the first crushing blade are arranged in the rotation direction of the transmission shaft, and the cutting edge directions of the second tearing blade and the second crushing blade are arranged in the rotation direction of the shaft sleeve pipe.
[0017] Preferably, the transmission shaft is nested in the tearing and crushing cavity, the transmission shaft is fixedly connected with the extrusion shaft segment, one end of the transmission shaft away from the extrusion shaft segment is rotatably penetrated through the right side wall of the tearing and crushing cavity and extends into the transmission cover, and a first bevel gear is fixedly sleeved on one end of the transmission shaft in the transmission cover.
[0018] The two ends of the shaft sleeve pipe and the transmission shaft are connected through bearings, one end of the shaft sleeve pipe away from the extrusion shaft segment is rotatably penetrated through the right side wall of the tearing and crushing cavity and extends into the transmission cover, and a second bevel gear is fixedly sleeved on one end of the shaft sleeve pipe in the transmission cover.
[0019] The third bevel gear is rotatably installed in the transmission cover.
[0020] Preferably, the transmission mechanism comprises a motor and a speed reducer, the output end of the motor is connected with the speed reducer, and the output end of the speed reducer is connected with the left end of the transportation shaft section through a shaft coupling.
[0021] In the above technical solution, the technical effects and advantages of the utility model are provided.
[0022] 1. By setting the tearing and crushing assembly in the extrusion tearing machine, the first tearing blade and the second tearing blade in the tearing and crushing assembly rotate in opposite directions, respectively driving the first crushing blade and the second crushing blade to continuously intersect, which can improve the tearing and crushing effect of the reed raw material, make the tearing and crushing of the reed raw material more thorough, and ensure the uniformity and looseness of the fibers.
[0023] 2. By setting the first tearing blade, the first crushing blade, the second crushing blade and the second tearing blade, the crushing path of the reed raw material is increased, so that the reed raw material is torn multiple times, ensuring the uniformity and looseness of the fibers. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments or prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art according to these drawings.
[0025] Figure 1 It is a structural schematic diagram of the utility model;
[0026] Figure 2 It is a three-dimensional sectional view of the machine body shell cover of the utility model;
[0027] Figure 3 It is a structural schematic diagram of the spiral shaft of the utility model;
[0028] Figure 4 It is a structural schematic diagram of the tearing and crushing assembly of the utility model.
[0029] EXPLANATION OF REFERENCE NUMERALS:
[0030] 10, transmission mechanism; 11, motor; 12, speed reducer;
[0031] 20, machine body shell cover; 21, material conveying cavity; 22, extrusion mounting cavity; 23, tearing and crushing cavity; 24, transmission cover; 25, feeding port; 26, discharging port; 27, discharge port; 28, filter drum;
[0032] 30. Screw shaft; 31. Transport shaft section; 32. Extrusion shaft section;
[0033] 40. Spiral blades;
[0034] 50. Tear and shredder assembly; 51. Drive shaft; 52. First tearing blade; 53. First shredder blade; 54. Bushing; 55. Second tearing blade; 56. Second shredder blade; 57. First bevel gear; 58. Second bevel gear; 59. Third bevel gear. Detailed Implementation
[0035] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0036] This utility model provides, for example Figures 1 to 4 The apparatus shown is an extrusion and tearing device for producing reed fluff, comprising:
[0037] The system includes a transmission mechanism 10, a machine body outer shell 20, and a compression and tearing mechanism. The compression and tearing mechanism is movably nested inside the machine body outer shell 20, and the transmission mechanism 10 is located outside the machine body outer shell 20. The transmission mechanism 10 is connected to the compression and tearing mechanism.
[0038] The extrusion and tearing mechanism includes a spiral shaft 30, spiral blades 40 fixedly sleeved on the spiral shaft 30, and a tearing and shredding assembly 50 connected to the spiral shaft 30.
[0039] The tearing and shredding assembly 50 includes a drive shaft 51 and a bushing 54 sleeved on the drive shaft 51. A first tearing blade 52 is fixed on the outside of the drive shaft 51, and two first shredding blades 53 are fixed on the first tearing blade 52. A second tearing blade 55 is fixed on the outside of the bushing 54, and two second shredding blades 56 are fixed on the side wall of the second tearing blade 55. The drive shaft 51 and the bushing 54 are connected by gear transmission.
[0040] The outer casing 20 of the machine body has a feeding chamber 21, a pressing and mounting chamber 22 and a tearing and crushing chamber 23 arranged sequentially from left to right. A transmission cover 24 is fixed on the right side of the outer casing 20 of the machine body. A filter drum 28 is fixed in the pressing and mounting chamber 22. The feeding chamber 21 and the tearing and crushing chamber 23 are both in communication with the inner cavity of the filter drum 28.
[0041] The upper side of the outer casing 20 is provided with a feed inlet 25 corresponding to the feeding chamber 21. The lower right side of the outer casing 20 is provided with a discharge outlet 26 corresponding to the tearing and crushing chamber 23. The lower side of the outer casing 20 is provided with a discharge outlet 27 corresponding to the extrusion mounting chamber 22.
[0042] The spiral shaft 30 includes a transport shaft section 31 and an extrusion shaft section 32, wherein the extrusion shaft section 32 and the transport shaft section 31 are integrally formed.
[0043] The transport shaft section 31 is nested inside the material conveying chamber 21. The left end of the transport shaft section 31 rotates through the left side wall of the outer casing 20 and extends out of the material conveying chamber 21. The extrusion shaft section 32 is nested inside the filter drum 28. The shaft diameter of the extrusion shaft section 32 increases sequentially from left to right.
[0044] The transmission mechanism 10 includes a motor 11 and a reducer 12. The output end of the motor 11 is connected to the reducer 12. The output end of the reducer 12 is connected to the left end of the transport shaft section 31 through a coupling. The motor 11 drives the transport shaft section 31 to rotate through the reducer 12. The rotation of the transport shaft section 31 drives the spiral blade 40 and the extrusion shaft section 32 to rotate.
[0045] In this utility model, the motor 11 in the transmission mechanism 10 works and drives the spiral shaft 30 to rotate through the reducer 12. The rotation of the spiral shaft 30 drives the transmission shaft 51 to rotate. The rotation of the transmission shaft 51 drives the first tearing blade 52 on it to rotate. At the same time, the rotation of the transmission shaft 51 drives the bushing 54 to rotate through the gear transmission. The rotation of the bushing 54 drives the second tearing blade 55 on it to rotate.
[0046] Reed raw material enters the conveying chamber 21 through the feed inlet 25. The rotation of the spiral shaft 30 drives the spiral blades 40 to rotate, conveying the reed raw material in the conveying chamber 21 to the filter drum 28. When the reed raw material passes through the inner cavity of the filter drum 28, it is continuously squeezed by the extrusion shaft section 32 of the spiral shaft 30, expelling the air from the reed raw material and compressing it into high-density fluffy fibers. The compressed reed raw material enters the tearing and crushing chamber 23. When the first tearing blade 52 rotates, it drives the two first crushing blades 53 on it to rotate as well. When the second tearing blade 55 rotates, it drives the two second crushing blades 56 on it to rotate as well, tearing and crushing the reed raw material. The arrangement of the first tearing blade 52, the first crushing blade 53, the second crushing blade 56, and the second tearing blade 55 increases the crushing path of the reed raw material, so that the reed raw material is torn multiple times, further ensuring fiber uniformity and looseness.
[0047] like Figures 2 to 4 As shown, there are two first tearing blades 52. The two first tearing blades 52 are respectively fixed on the upper and lower sides of the drive shaft 51 near the end of the extrusion shaft section 32. The first crushing blade 53 is fixed on the first tearing blade 52 near the side of the second tearing blade 55.
[0048] The second tear blade 55 is provided with two, and the two second tear blades 55 are fixed on the upper and lower sides of the shaft sleeve pipe 54 near one end of the extrusion shaft section 32, and the second crushing blade 56 is fixed on one side of the second tear blade 55 near the first tear blade 52;
[0049] The first crushing blade 53 and the second tear blade 55 are arranged in a staggered manner, which can effectively tear and crush the reed raw material.
[0050] The blade direction of the first tear blade 52 and the first crushing blade 53 is arranged in the rotation direction of the transmission shaft 51, and the blade direction of the second tear blade 55 and the second crushing blade 56 is arranged in the rotation direction of the shaft sleeve pipe 54;
[0051] The blade rotation direction of the second tear blade 55 and the second crushing blade 56 is opposite to the blade rotation direction of the first tear blade 52 and the first crushing blade 53, which produces staggering and improves the effect of tearing and crushing the reed raw material, and ensures the uniformity and looseness of the fiber.
[0052] The transmission shaft 51 is nested in the tearing and crushing cavity 23, the transmission shaft 51 is fixedly connected with the extrusion shaft section 32, one end of the transmission shaft 51 away from the extrusion shaft section 32 rotates to extend to the transmission cover 24 through the right side wall of the tearing and crushing cavity 23, and a first bevel gear 57 is fixedly sleeved on one end of the transmission shaft 51 in the transmission cover 24;
[0053] Both ends of the shaft sleeve pipe 54 are connected with the transmission shaft 51 through bearings, one end of the shaft sleeve pipe 54 away from the extrusion shaft section 32 rotates to extend to the transmission cover 24 through the right side wall of the tearing and crushing cavity 23, and a second bevel gear 58 is fixedly sleeved on one end of the shaft sleeve pipe 54 in the transmission cover 24;
[0054] The second bevel gear 58 and the first bevel gear 57 are engaged with a third bevel gear 59, and the third bevel gear 59 is rotatably installed in the transmission cover 24;
[0055] Under the meshing effect of the first bevel gear 57, the third bevel gear 59 and the second bevel gear 58, when the transmission shaft 51 rotates, the shaft sleeve pipe 54 on the transmission shaft 51 can be driven to rotate, and the rotation directions of the transmission shaft 51 and the shaft sleeve pipe 54 are opposite, so that the rotation directions of the first tear blade 52 and the second tear blade 55 are opposite, so that the first crushing blade 53 and the second crushing blade 56 are constantly staggered, the effect of tearing and crushing the reed raw material is improved, and the uniformity and looseness of the fiber are ensured.
[0056] In the utility model, the transmission shaft 51 rotates and drives the first tearing blade 52 and the first bevel gear 57 on it to rotate, the first bevel gear 57 rotates and drives the second bevel gear 58 to rotate through the third bevel gear 59, the second bevel gear 58 rotates and drives the shaft sleeve pipe 54 to rotate, the shaft sleeve pipe 54 rotates and drives the second tearing blade 55 to rotate, under the transmission of the bevel gear, the rotating direction of the shaft sleeve pipe 54 is opposite to that of the transmission shaft 51, so that the rotating direction of the first tearing blade 52 is opposite to that of the second tearing blade 55;
[0057] When the compressed reed raw material enters the tearing and crushing cavity 23, the first tearing blade 52 rotates and drives the two first crushing blades 53 on it to rotate, the second tearing blade 55 rotates and drives the two second crushing blades 56 on it to rotate, the first crushing blade 53 and the second crushing blade 56 continuously intersect, tear and crush the reed raw material, can improve the tearing and crushing effect of the reed raw material, make the tearing and crushing of the reed raw material more thorough, ensure the uniformity and looseness of the fiber.
[0058] The above only describes some exemplary embodiments of the utility model by way of illustration, without doubt, for ordinary skilled person in the art, under the condition that deviating from the spirit and scope of the utility model, the described embodiments can be modified in various different ways. Therefore, the above drawings and description are illustrative in nature, and should not be understood as limiting the scope of protection of the utility model claims.
Claims
1. An extrusion and tearing device for producing reed down, characterized in that, include: The transmission mechanism (10), the outer casing (20), and the extrusion and tearing mechanism are provided. The extrusion and tearing mechanism is movably nested inside the outer casing (20). The transmission mechanism (10) is located outside the outer casing (20) and is connected to the extrusion and tearing mechanism. The extrusion and tearing mechanism includes a spiral shaft (30), spiral blades (40) fixedly sleeved on the spiral shaft (30), and a tearing and shredding assembly (50) connected to the spiral shaft (30); The tearing and shredding assembly (50) includes a drive shaft (51) and a bushing (54) sleeved on the drive shaft (51). A first tearing blade (52) is fixed on the outside of the drive shaft (51), and two first shredding blades (53) are fixed on the first tearing blade (52). A second tearing blade (55) is fixed on the outside of the bushing (54), and two second shredding blades (56) are fixed on the side wall of the second tearing blade (55). The drive shaft (51) and the bushing (54) are connected by gear transmission.
2. The extrusion and tearing device for producing reed fluff according to claim 1, characterized in that: The outer casing (20) of the machine body is provided with a feeding chamber (21), a pressing and mounting chamber (22) and a tearing and crushing chamber (23) from left to right. A transmission cover (24) is fixed on the right side of the outer casing (20). A filter drum (28) is fixed in the pressing and mounting chamber (22). The feeding chamber (21) and the tearing and crushing chamber (23) are both connected to the inner cavity of the filter drum (28). The upper side of the outer casing (20) is provided with a feed inlet (25) corresponding to the feeding chamber (21), the lower right side of the outer casing (20) is provided with a discharge port (26) corresponding to the tearing and crushing chamber (23), and the lower side of the outer casing (20) is provided with a drain port (27) corresponding to the extrusion mounting chamber (22).
3. The extrusion and tearing device for producing reed down according to claim 2, characterized in that: The spiral shaft (30) includes a transport shaft section (31) and an extrusion shaft section (32), wherein the extrusion shaft section (32) and the transport shaft section (31) are integrally formed. The transport shaft section (31) is nested inside the material conveying chamber (21). The left end of the transport shaft section (31) rotates through the left side wall of the outer casing (20) and extends out of the material conveying chamber (21). The extrusion shaft section (32) is nested inside the filter drum (28). The shaft diameter of the extrusion shaft section (32) increases sequentially from left to right.
4. The extrusion and tearing device for producing reed down according to claim 3, characterized in that: There are two first tearing blades (52). The two first tearing blades (52) are fixed on the upper and lower sides of one end of the drive shaft (51) near the extrusion shaft section (32), respectively. The first crushing blade (53) is fixed on the first tearing blade (52) on the side near the second tearing blade (55). There are two second tearing blades (55). The two second tearing blades (55) are fixed on the upper and lower sides of the end of the bushing (54) near the extrusion shaft section (32), respectively. The second crushing blade (56) is fixed on the second tearing blade (55) on the side near the first tearing blade (52). The first crushing blade (53) and the second tearing blade (55) are arranged alternately.
5. The extrusion and tearing device for producing reed down according to claim 1, characterized in that: The cutting edges of the first tearing blade (52) and the first crushing blade (53) are both set in the direction of rotation of the drive shaft (51), and the cutting edges of the second tearing blade (55) and the second crushing blade (56) are both set in the direction of rotation of the bushing (54).
6. The extrusion and tearing device for producing reed down according to claim 3, characterized in that: The drive shaft (51) is nested in the tearing and shredding chamber (23). The drive shaft (51) is fixedly connected to the extrusion shaft section (32). The end of the drive shaft (51) away from the extrusion shaft section (32) rotates through the right side wall of the tearing and shredding chamber (23) and extends into the drive cover (24). The end of the drive shaft (51) inside the drive cover (24) is fixedly sleeved with a first bevel gear (57). The two ends of the bushing (54) are connected to the drive shaft (51) by bearings. The end of the bushing (54) away from the extrusion shaft section (32) rotates through the right side wall of the tearing and crushing chamber (23) and extends into the transmission cover (24). The end of the bushing (54) inside the transmission cover (24) is fixedly sleeved with a second bevel gear (58). A third bevel gear (59) meshes between the second bevel gear (58) and the first bevel gear (57), and the third bevel gear (59) is rotatably mounted inside the transmission cover (24).
7. The extrusion and tearing device for producing reed down according to claim 3, characterized in that: The transmission mechanism (10) includes a motor (11) and a reducer (12). The output end of the motor (11) is connected to the reducer (12), and the output end of the reducer (12) is connected to the left end of the transport shaft section (31) through a coupling.