Excess raw material collecting device
By designing a raw material residue collection device, the problem of residue in raw material drums in chemical enterprises was solved by using flow guiding and collection components and handling components, thus achieving efficient recovery of raw materials and cost reduction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2026-04-10
AI Technical Summary
During the production process, chemical companies often encounter problems such as excessive epoxy resin viscosity leading to significant residue buildup in raw material containers, resulting in raw material waste and environmental pollution. Existing solutions have failed to effectively address this issue.
Design a raw material residue collection device, including a support frame, a placement frame, a flow guiding and collection component, and a handling component. The flow guiding component collects residual raw materials, and gravity guides the raw materials into a liquid collection hopper and into a collection bucket through a drain pipe. The handling component facilitates the movement and clamping of the raw material bucket, thereby improving work efficiency.
It enables efficient recovery of residues in raw material barrels, reduces production costs, improves raw material conversion rate, facilitates the differentiation and movement of raw materials, and reduces labor intensity.
Smart Images
Figure CN224105020U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of chemical production, especially a raw material excess material collecting device. BACKGROUND
[0002] Generally, the chemical enterprise, especially the chemical enterprise using epoxy resin, in the actual production process, due to the big viscosity characteristic of epoxy resin, even after baking, it will appear not easy to pour clean or not easy to pump clean, there is a large amount of residual raw material in the bottom of the barrel, often causing serious waste of raw material and cost and environmental pollution.
[0003] The existing scheme is usually to prolong the time of pumping or pouring material as much as possible to reduce the residual amount of raw material in the barrel, and the used raw material barrel is usually treated as waste and recycled by the manufacturer or cleaned by a special processing manufacturer. This operation mode inevitably has a large amount of residual raw material in the raw material barrel, which causes the decrease of raw material conversion rate and the increase of production cost, therefore, it is necessary to collect the residual chemical raw material in the raw material barrel to improve the raw material conversion rate and reduce the production cost. SUMMARY
[0004] In order to overcome the shortcomings of the prior art, the application provides a raw material excess material collecting device.
[0005] The raw material excess material collecting device provided by the application adopts the following technical scheme:
[0006] A raw material excess material collecting device, comprising a support frame, a plurality of placing frames are uniformly arranged on the support frame along the length direction of the support frame, the placing frames are used for containing the inverted raw material barrels, a plurality of through holes are uniformly arranged on the placing frames, a flow guide collecting assembly is arranged at the bottom of the placing frames, a sliding rail is arranged at the bottom of the support frame along the length direction of the support frame, a sliding seat is slidably arranged in the sliding rail, and a carrying assembly for carrying the raw material barrels is arranged on the sliding seat.
[0007] By adopting the above technical scheme, the carrying assembly can move the raw material barrels to the support frame for raw material recovery more conveniently during use, thereby improving the work efficiency, and the flow guide assembly can conveniently recover the residual chemical raw material in the raw material barrels.
[0008] Optionally, the flow guide collecting assembly comprises a liquid collecting hopper and a liquid discharge pipe, the liquid collecting hopper is fixedly arranged on the support frame, the top of the liquid collecting hopper is communicated with the bottom of the placing frame, one end of the liquid discharge pipe is communicated with the bottom of the liquid collecting hopper, and the other end of the liquid discharge pipe is communicated with a switch.
[0009] By adopting the technical scheme, the chemical raw materials remaining in the raw material barrels will gradually fall into the collecting hopper under the action of gravity, and then the chemical raw materials will flow into the collecting barrel through the liquid discharge pipe.
[0010] Optionally, the carrying assembly comprises a rotating disc, the rotating disc is rotationally arranged on the sliding seat, a supporting rod is arranged on the rotating disc along the vertical direction, a clamping seat is slidingly arranged on the supporting rod, two clamping blocks are slidingly arranged on the clamping seat, the two clamping blocks are used for clamping the raw material barrels, a double-direction screw rod is rotationally arranged on the clamping seat, the two clamping blocks are located at two ends of the double-direction screw rod, the clamping blocks are in threaded connection with the double-direction screw rod, a driving motor is fixedly arranged on one side of the clamping seat, an output of the driving motor is coaxially connected with the double-direction screw rod, a lifting screw rod is rotationally arranged on the supporting rod along the vertical direction, a lifting motor is fixedly arranged on the rotating disc, an output shaft of the lifting motor is coaxially connected with the lifting screw rod, and the lifting screw rod is in threaded connection with the clamping seat.
[0011] By adopting the technical scheme, the carrying assembly can conveniently and quickly place the raw material barrels on the placing frame for discharging.
[0012] Optionally, one side of the bottom of the supporting frame is provided with a mounting plate, and a plurality of mounting grooves for placing the collecting barrels are uniformly formed in the mounting plate.
[0013] By adopting the technical scheme, the bottom of the collecting barrel is placed in the mounting groove by the worker, so that the collecting barrel can be stably placed on the mounting plate for work.
[0014] Optionally, the top of the supporting frame is provided with an identification plate, a plurality of identification grooves are uniformly formed in the identification plate, and the identification grooves are used for placing the labels of the raw material barrels.
[0015] By adopting the technical scheme, the worker can know what chemical raw materials are contained in the current raw material barrel, so as to facilitate the worker to distinguish.
[0016] Optionally, the rotating disc is provided with a pushing rod.
[0017] By adopting the technical scheme, the worker can conveniently drive the rotating disc to rotate by the pushing rod, so as to drive the supporting rod and the clamping seat to rotate.
[0018] Optionally, an end of the clamping block away from the clamping seat is arc-shaped, and an anti-skid pad is arranged on the inner wall of the clamping block.
[0019] By adopting the technical scheme, the anti-skid pad is arranged on the inner wall of the clamping block, so that the friction between the clamping block and the barrel wall of the raw material barrel can be increased, and the raw material barrel can be more conveniently clamped and carried.
[0020] Optionally, the bottom of the support frame is uniformly provided with a plurality of universal wheels.
[0021] By adopting the above technical scheme, the universal wheels are installed at the bottom of the support frame, so as to facilitate the staff to move the support frame.
[0022] The utility model has the advantages of:
[0023] 1. The carrying assembly is arranged, so that the staff can more conveniently move the raw material barrel to the support frame for raw material recycling, thereby improving work efficiency.
[0024] 2. The identification plate is arranged, so as to facilitate the staff to distinguish the recycled chemical raw materials.
[0025] 3. The universal wheels are arranged, so as to facilitate the staff to move the support frame. BRIEF DESCRIPTION OF DRAWINGS
[0026] Fig. 1 It is a structural schematic view of the utility model as a whole.
[0027] Fig. 2 It is an installation structural schematic view of the flow guide collecting assembly of the utility model.
[0028] Fig. 3 It is an installation structural schematic view of the carrying assembly of the utility model.
[0029] In the drawing: 1, support frame; 11, placing frame; 111, through hole; 12, sliding rail; 13, sliding seat; 14, mounting plate; 141, mounting groove; 15, identification plate; 151, identification groove; 16, universal wheel; 2, flow guide collecting assembly; 21, liquid collecting hopper; 22, liquid discharge pipe; 23, switch; 3, carrying assembly; 31, rotating disc; 311, pushing rod; 32, supporting rod; 33, clamping seat; 34, clamping block; 341, non-slip pad; 35, bidirectional screw rod; 36, driving motor; 37, lifting screw rod; 38, lifting motor. DETAILED DESCRIPTION
[0030] The utility model will be further described below in combination with the drawings, but the protection scope of the utility model is not limited to the following.
[0031] For example, Figs. 1-3As shown in the figure, a raw material residue collecting device comprises a support frame 1, a plurality of placing frames 11 are uniformly installed on the support frame 1 along the length direction of the support frame 1, the placing frames 11 are used for containing the inverted raw material barrels, a plurality of through holes 111 are uniformly formed on the placing frames 11, a flow guiding and collecting assembly 2 is installed at the bottom of the placing frames 11, a sliding rail 12 is installed at the bottom of the support frame 1 along the length direction of the support frame 1, a sliding seat 13 is slidingly installed in the sliding rail 12, and a carrying assembly 3 for conveniently carrying the raw material barrels is arranged on the sliding seat 13; in use, the staff first covers the lid of the raw material, then overturns the raw material barrel, then moves the sliding seat 13 so as to move the carrying assembly 3 to a position convenient for carrying the raw material barrel, then carries the raw material barrel to the placing frame 11 through the carrying assembly 3, and then opens the lid of the raw material barrel, so that the chemical raw material remaining in the raw material barrel can fall into the flow guiding assembly under the action of gravity, thereby facilitating the recycling of the chemical raw material, a plurality of through holes 111 are uniformly formed on the placing frame 11, so that the chemical raw material accidentally spilled on the placing frame 11 can flow into the flow guiding and collecting assembly 2 during the operation process, and the carrying assembly 3 can reduce the labor intensity of the staff during use, so that the staff can more conveniently move the raw material barrel to the support frame 1 for raw material recycling, thereby improving the work efficiency.
[0032] As shown in the figure, Figs. 1-3 The flow guiding and collecting assembly 2 comprises a liquid collecting tank 21 and a liquid discharge pipe 22, the liquid collecting tank 21 is fixedly installed on the support frame 1, the top of the liquid collecting tank 21 is communicated with the bottom of the placing frame 11, and the liquid collecting tank 21 is in a conical shape in this embodiment, so that the chemical raw material can be better collected, one end of the liquid discharge pipe 22 is communicated with the bottom of the liquid collecting tank 21, and the other end of the liquid discharge pipe 22 is communicated with a switch 23; in use, the chemical raw material remaining in the raw material barrel will gradually fall into the liquid collecting tank 21 under the action of gravity, the liquid collecting tank 21 can collect and temporarily store the chemical raw material, then the staff places a collecting barrel directly below the liquid discharge pipe 22 away from the liquid collecting tank 21, and then opens the switch 23, so that the remaining chemical raw material flows into the collecting barrel through the liquid discharge pipe 22.
[0033] As shown in the figure, Figs. 1-3As shown, the carrying assembly 3 comprises a rotating disc 31 rotatably installed on the sliding seat 13, a supporting rod 32 is installed on the rotating disc 31 along the vertical direction, a clamping seat 33 is slidably installed on the supporting rod 32, two clamping blocks 34 for clamping the raw material barrel are slidably installed on the clamping seat 33, a bidirectional screw rod 35 is rotatably installed on the clamping seat 33, the two clamping blocks 34 are located at the two ends of the bidirectional screw rod respectively, and the clamping block 34 is threadedly connected with the bidirectional screw rod 35, a driving motor 36 is fixedly arranged on one side of the clamping seat 33, the output of the driving motor 36 is coaxially connected with the bidirectional screw rod 35, a lifting screw rod 37 is rotatably arranged on the supporting rod 32 along the vertical direction, a lifting motor 38 is fixedly installed on the rotating disc 31, the output shaft of the lifting motor 38 is coaxially connected with the lifting screw rod 37, and the lifting screw rod 37 is threadedly connected with the clamping seat 33; when the staff needs to collect the chemical raw materials in the raw material barrel, the staff first inverts the raw material barrel, then moves the sliding seat 13, so as to move the carrying assembly 3 to a position convenient for clamping the raw material barrel, then starts the lifting motor 38, the lifting motor 38 rotates to drive the lifting screw rod 37 to rotate, the lifting screw rod 37 rotates to drive the clamping seat 33 to move along the vertical direction, so as to move the clamping seat 33 to a position convenient for clamping the raw material barrel, then starts the driving motor 36, the driving motor 36 rotates to drive the bidirectional screw rod 35 to rotate, the bidirectional screw rod 35 rotates to drive the two clamping blocks 34 to move towards each other, so as to conveniently clamp and fix the raw material barrel, then starts the lifting motor 38 again, so as to drive the clamping seat 33 and the raw material barrel to be lifted to a height, when the raw material barrel is lifted to a suitable height, since the rotating disc 31 is rotatably connected with the sliding seat 13, the staff rotates the rotating disc 31, so as to rotate the raw material barrel, when the raw material barrel is rotated to the upper side of the placing frame 11, the staff removes the cover on the raw material barrel, then slowly places the raw material barrel in the placing frame 11, waits for the chemical raw materials remaining in the raw material barrel to flow into the flow collecting assembly 2 under the action of gravity, so as to be recycled; when the chemical raw materials remaining in the raw material barrel are recycled, the staff drives the carrying assembly 3 to clamp and fix the raw material barrel, then lifts the raw material barrel, re-covers the cover of the raw material barrel, then drives the rotating disc 31 to rotate, so as to rotate the raw material barrel to a side away from the support frame 1, then slowly lowers the raw material barrel by the lifting motor 38 until the raw material barrel is stably placed on the ground, finally, the two clamping blocks 34 are moved away from each other.
[0034] As Figs. 1-3As shown, one side of the bottom of the support frame 1 is provided with a mounting plate 14, and a plurality of mounting grooves 141 for placing the collection barrel are uniformly arranged on the mounting plate 14; in use, the staff places the bottom of the collection barrel in the mounting groove 141, so that the collection barrel can be stably placed on the mounting plate 14, and then opens the switch 23 on the liquid discharge pipe 22 at the top of the current collection barrel, so that the chemical raw materials in the recycled raw material barrel can be discharged into the collection barrel by the liquid discharge pipe 22, and then the staff can conveniently handle it later.
[0035] As shown in the figure, Figs. 1-3 The top of the support frame 1 is fixedly installed with an identification plate 15, a plurality of identification grooves 151 are uniformly arranged on the identification plate 15 along the length direction of the identification plate 15, the identification grooves 151 are used for placing the labels of the raw material barrels, and the plurality of identification grooves 151 correspond to the plurality of placing frames 11 one by one. The identification plate 15 is a transparent plate, in this embodiment, the identification plate 15 is made of polypropylene material, and in other embodiments, the identification plate 15 can also be made of glass, acrylic and other materials; by placing the label of the raw material barrel corresponding to itself in the identification groove 151, it is convenient for the staff to know what kind of chemical raw materials are contained in the current raw material barrel, so as to facilitate the staff to distinguish.
[0036] As shown in the figure, Figs. 1-3 The rotating disc 31 is installed with a rotating rod 311; by installing the rotating rod 311 on the rotating disc 31, the staff can conveniently drive the rotating disc 31 to rotate by the rotating rod 311, so as to drive the support rod 32 and the clamping seat 33 to rotate, and the clamping seat 33 will synchronously rotate during movement, so as to conveniently place the raw material barrel on the support frame 1 or take the raw material barrel off the support frame 1.
[0037] As shown in the figure, Figs. 1-3 The end of the clamping block 34 away from the clamping seat 33 is arc-shaped, and the inner wall of the clamping block 34 is installed with a non-slip pad 341; since the raw material barrel is in the form of a cylinder, the end of the clamping block 34 away from the clamping seat 33 is arranged in arc shape, so that the clamping block 34 can better fit the outer wall of the raw material barrel, thereby facilitating the clamping and fixing of the raw material barrel for convenient carrying; in this embodiment, the material of the non-slip pad 341 is rubber, and in other embodiments, the material of the non-slip pad 341 can also be made of silica gel and other materials; by installing the non-slip pad 341 on the inner wall of the clamping block 34, the friction between the clamping block 34 and the barrel wall of the raw material barrel can be increased, thereby facilitating the clamping and carrying of the raw material barrel.
[0038] As shown in the figure, Figs. 1-3As shown, the bottom of the support frame 1 is uniformly provided with a plurality of universal wheels 16; by installing the universal wheels 16 on the bottom of the support frame 1, the staff can move the support frame 1, and the operator can move the raw material residue collecting device as a whole to a special site for recycling raw materials, so as to recycle the chemical raw materials in the raw material barrel without occupying the workshop position.
[0039] The implementation principle of the embodiment is: in use, the staff first covers the cover of the raw material, then overturns the raw material barrel, moves the sliding seat 13 to move the carrying assembly 3 to a position convenient for carrying the raw material barrel, then carries the raw material barrel to the placing frame 11 through the carrying assembly 3, and then opens the cover of the raw material barrel, so that the chemical raw materials remaining in the raw material barrel can fall into the flow guide assembly under the action of gravity, thereby facilitating the recycling of the chemical raw materials. By uniformly providing a plurality of through holes 111 on the placing frame 11, the chemical raw materials accidentally spilled on the placing frame 11 during operation can flow into the flow guide collecting assembly 2, the carrying assembly 3 can reduce the labor intensity of the staff during use, so that the staff can more conveniently move the raw material barrel to the support frame 1 for raw material recycling, thereby improving the work efficiency.
[0040] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Any skilled person in the art can make many possible changes and modifications to the technical solution of the present application without departing from the scope of the technical solution of the present application, or modify it into equivalent embodiments with equivalent changes. Therefore, any modification, equivalent change and modification of the above embodiments within the scope of the technical solution of the present application, all belong to the protection scope of the present application.
Claims
1. A raw material excess material collecting device characterized by comprising: The utility model provides a support frame (1) is provided with a plurality of placing frame (11) along the length direction of oneself, and the placing frame (11) is used for containing upside down raw material barrel, and the placing frame (11) is provided with a plurality of through -hole (111) evenly, and the bottom of placing frame (11) is provided with the flow collection subassembly (2), and the bottom of support frame (1) is provided with slide rail (12) along the length direction of oneself, and the slide rail (12) is provided with the sliding seat (13) of sliding, and the sliding seat (13) is provided with the handling assembly (3) of being convenient for carrying raw material barrel.
2. A raw material excess material collecting device according to claim 1, characterized by: The flow collection subassembly (2) includes a liquid collecting hopper (21) and a drain pipe (22), the liquid collecting hopper (21) is fixedly arranged on the support frame (1), and the top of the liquid collecting hopper (21) is communicated with the bottom of the placing frame (11), one end of the drain pipe (22) is communicated with the bottom of the liquid collecting hopper (21), and the other end of the drain pipe (22) is communicated with a switch (23).
3. A raw material excess material collecting device according to claim 1, characterized by: The handling assembly (3) includes a rotating disc (31), the rotating disc (31) is rotatably arranged on the sliding seat (13), the rotating disc (31) is provided with a support rod (32) along the vertical direction, the support rod (32) is slidably provided with a clamping seat (33), the clamping seat (33) is slidably provided with two clamping blocks (34), the two clamping blocks (34) are used for clamping the raw material barrel, the clamping seat (33) is further rotatably provided with a bidirectional screw rod (35), the two clamping blocks (34) are located at the two ends of the bidirectional screw rod respectively, and the clamping blocks (34) are threadedly connected with the bidirectional screw rod (35), one side of the clamping seat (33) is fixedly provided with a driving motor (36), the output of the driving motor (36) is coaxially connected with the bidirectional screw rod (35), the support rod (32) is rotatably provided with a lifting screw rod (37) along the vertical direction, the rotating disc (31) is fixedly provided with a lifting motor (38), the output shaft of the lifting motor (38) is coaxially connected with the lifting screw rod (37), and the lifting screw rod (37) is threadedly connected with the clamping seat (33).
4. The raw material excess material collecting device according to claim 1, characterized by: One side of the bottom of the support frame (1) is provided with a mounting plate (14), and the mounting plate (14) is uniformly provided with a plurality of mounting grooves (141) for placing the collecting barrel.
5. A feedstock excess material collection device according to claim 4, wherein: The top of the support frame (1) is provided with an identification plate (15), the identification plate (15) is uniformly provided with a plurality of identification grooves (151), and the identification grooves (151) are used for placing the raw material barrel label.
6. A raw material excess material collecting device according to claim 3, characterized by: The rotating disc (31) is provided with a lever (311).
7. A feed material excess material collection device according to claim 6, characterised in that: The end of the clamping block (34) away from the clamping seat (33) is arc-shaped, and the inner wall of the clamping block (34) is provided with a non-slip pad (341).
8. A raw material excess material collecting device according to claim 1, characterized by: The bottom of the support frame (1) is uniformly provided with a plurality of universal wheels (16).