High-pressure gas quenching vacuum furnace for die steel
The transmission assembly, consisting of support wheels, limit wheels, and servo motors, enables uniform heating and cooling of mold steel, solving the problem of uneven workpiece heat and improving the quenching effect and workpiece quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUBEI RONGHUI MOLD MATERIALS CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-10
AI Technical Summary
When existing mold steel is heated, the contact between the workpiece and the material tray leads to uneven heat absorption, which affects the quenching effect and causes workpiece deformation.
The transmission assembly consists of support wheels, limit wheels, and servo motors. The limit wheels roll through worm gear transmission, which in turn drives the frame and the ventilation mesh to rotate, thus achieving uniform heating and cooling of the steel.
This method achieves uniform heating and cooling of steel, avoiding the reduction in quenching effect and workpiece deformation caused by uneven heat, and improving workpiece quality.
Smart Images

Figure CN224105877U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold steel production technology, specifically a high-pressure gas quenching vacuum furnace for mold steel. Background Technology
[0002] Vacuum high-pressure gas quenching furnaces are highly advanced vacuum heat treatment equipment, primarily used for the heat treatment of metallic materials. Their principle involves using high-pressure gas to quench metallic materials, thereby altering their microstructure and properties. Their superior performance and unique design make them widely applicable for vacuum bright gas quenching, annealing, sintering of magnetic materials, and rapid cooling of high-precision parts made from alloy materials such as high-speed steel, mold steel, stainless steel, alloy steel, and titanium alloys.
[0003] However, when the existing materials are heated, one side of the workpiece is placed on the tray. When it is heated, the bottom of the workpiece is always in contact with the top surface of the tray, causing the tray to absorb some heat. This reduces the cooling rate of the metal in the covered area, thus affecting the quenching effect. It also makes the workpiece prone to uneven heating and deformation, which can easily reduce the quality of the workpiece. Utility Model Content
[0004] The purpose of this utility model is to provide a high-pressure gas quenching vacuum furnace for mold steel, in order to solve the problem that when the material is heated, one side of the workpiece is placed on the material tray. When it is heated, the bottom of the workpiece is always in contact with the top surface of the material tray, which causes the material tray to absorb some heat. This reduces the cooling rate of the metal in the covered area, thus affecting the quenching effect. It also causes the workpiece to be easily deformed due to uneven heating, which can easily reduce the quality of the workpiece.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-pressure gas quenching vacuum furnace for mold steel, comprising a furnace body, a sealed door on the outer side of the furnace body, a storage assembly for storing steel and a heating tube for heating the steel inside the furnace body, and further comprising:
[0006] The furnace body is equipped with support wheels that support the storage components. There are three sets of support wheels. The outer side of each support wheel is rotatably mounted with a mounting base. The outer side of each mounting base is fixedly mounted with a support rod. The support rod is fixedly mounted in the furnace body.
[0007] A limiting groove is fixedly installed on the outside of the storage component. A limiting wheel is rolled inside the limiting groove. The limiting wheel is rotatably installed on the outside of the mounting base. A transmission component for driving the limiting wheel is provided on the outside of the support rod.
[0008] Preferably, the storage component includes a frame disposed inside the furnace body, and a ventilated mesh is fixedly connected to the outside of the frame.
[0009] Preferably, one set of supporting wheels is installed at the lowest part of the inner cavity of the furnace body, and the other two sets are symmetrically installed on both sides of the middle supporting wheels.
[0010] Preferably, a rotating shaft is rotatably installed on the outer side of the supporting rod, and the limiting wheel is fixedly installed on the rotating shaft.
[0011] Preferably, the transmission assembly comprises a servo motor fixedly installed on the outer side of the supporting rod, the output end of the servo motor is fixedly connected with a worm, the outer side of the worm is engaged with a worm wheel, and the worm wheel is fixedly installed on the rotating shaft of the supporting rod.
[0012] Preferably, the bottom of the furnace body is fixedly connected with two sets of symmetric supporting legs.
[0013] Preferably, the outer side of the sealing door is fixedly connected with a sealing gasket for enhancing the sealing performance of the furnace body.
[0014] Compared with the prior art, the utility model has the advantages that:
[0015] The utility model evenly limits the steel in the breathable net and the frame, simultaneously opens the servo motor, rotates the worm through the servo motor, rotates the worm wheel engaged with the worm, rotates the rotating shaft through the worm wheel, rotates the limiting wheel on the outer side of the rotating shaft, makes the frame roll on the outer side of the supporting wheel through the limiting groove, and makes the breathable net and the steel in the breathable net roll through the frame, so as to evenly heat and cool the steel, avoid the uneven heating and cooling of the steel, reduce the cooling speed of the covered area, and affect the quenching effect. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The utility model provides a structure schematic diagram of high pressure gas quenching vacuum furnace for die steel;
[0017] Figure 2 The utility model provides a structure schematic diagram of storage assembly;
[0018] Figure 3 The utility model provides a structure schematic diagram of furnace body;
[0019] Figure 4 The utility model provides a structure schematic diagram of transmission assembly.
[0020] In the drawing: 1, furnace body;2, sealing door;3, storage assembly;301, frame;302, breathable net;4, supporting wheel;5, mounting seat;6, supporting rod;7, limiting wheel;8, limiting groove;9, transmission assembly;901, servo motor;902, worm;903, worm wheel;10, heating pipe;11, supporting leg;12, sealing gasket. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] Please refer to Figures 1-4 As shown in the figure, a high-pressure gas quenching vacuum furnace for die steel comprises a furnace body 1, a sealing door 2 is arranged on the outer side of the furnace body 1, a storage assembly 3 for storing steel and a heating pipe 10 for heating the steel are arranged in the furnace body 1, and further comprising: support wheels 4 arranged in the furnace body 1 for supporting the storage assembly 13, the support wheels 4 are arranged in three groups, an installation seat 5 is rotatably arranged on the outer side of the support wheels 4, a support rod 6 is fixedly arranged on the outer side of the installation seat 5, the support wheels 4 are used for supporting and limiting the storage assembly 3, and at the same time, the storage assembly 3 can rotate in the furnace body 1; the support rod 6 is fixedly arranged in the furnace body 1; a limiting groove 8 is fixedly arranged on the outer side of the storage assembly 3, a limiting wheel 7 is rotatably connected in the limiting groove 8, the limiting wheel 7 is rotatably arranged on the outer side of the installation seat 5, and a transmission assembly 9 is arranged on the outer side of the support rod 6 and used for driving the limiting wheel 7; the frame 301 is supported in the furnace body 1 by the support wheels 4, then the sealing door 2 is closed, the steel is heated by the heating pipe 10, the limiting wheel 7 is driven to rotate by the transmission assembly 9, the limiting wheel 7 rotates in the limiting groove 8, and the storage assembly 3 rotates in the furnace body 1, so that the steel can be uniformly heated and cooled, the problem that the steel is not uniformly heated and cooled is avoided, the cooling speed of the metal in the covered area is reduced, the quenching effect is affected, the workpiece is easily deformed due to the non-uniform heating, and the quality of the workpiece is easily reduced.
[0023] The storage assembly 3 comprises a frame 301 arranged in the furnace body 1, and a breathable net 302 is fixedly connected to the outer side of the frame 301, the breathable net 302 is fixedly arranged in the frame 301, the steel to be processed is placed in the furnace body 1 by the frame 301 and the breathable net 302, and the steel is limited on the breathable net 302 by binding or other methods.
[0024] One group of the support wheels 4 is arranged at the lowest position in the inner cavity of the furnace body 1, and the other two groups of the support wheels 4 are symmetrically arranged on the two sides of the middle support wheel 4. The three groups of the support wheels 4 form a U-shaped type, and the frame 301 is supported and limited in the furnace body 1.
[0025] The outer side of the supporting rod 6 is rotatably provided with a rotating shaft, and the limiting wheel 7 is fixedly installed on the rotating shaft. The supporting rod 6 can drive the limiting wheel 7 to rotate; the transmission assembly 9 comprises a servo motor 901 fixedly installed on the outer side of the supporting rod 6, the output end of the servo motor 901 is fixedly connected with a worm 902, the outer side of the worm 902 is engaged with a worm gear 903, and the worm gear 903 is fixedly installed on the rotating shaft of the supporting rod 6. The servo motor 901 drives the worm 902 to rotate, the worm 902 drives the worm gear 903 engaged with the worm 902 to rotate, the worm gear 903 drives the rotating shaft to rotate, the rotating shaft drives the limiting wheel 7 on the outer side of the rotating shaft to rotate, the limiting wheel 7 drives the frame 301 to roll on the outer side of the supporting wheel 4 through the limiting groove 8, and the frame 301 drives the air-permeable net 302 and the steel inside the frame 301 to roll, so that the steel is uniformly heated and cooled.
[0026] The bottom of the furnace body 1 is fixedly connected with two groups of symmetrical supporting legs 11, the furnace body 1 is supported and fixed through the supporting legs 11, and the stability of the furnace body 1 during work is improved; the outer side of the sealing door 2 is fixedly connected with a sealing gasket 12 for enhancing the sealing property of the furnace body 1, and the sealing property between the sealing door 2 and the furnace body 1 is improved through the sealing gasket 12.
[0027] Working principle: when the steel is subjected to high-pressure gas quenching treatment, the steel is uniformly limited in the air-permeable net 302 and the frame 301, then the frame 301 is moved to the supporting wheel 4 of the furnace body 1, the frame 301 is supported in the furnace body 1 by the supporting wheel 4, then the sealing door 2 is closed, the steel is heated and treated through the heating pipe 10, and at the same time, the servo motor 901 is started, the worm 902 is driven to rotate by the servo motor 901, the worm gear 903 engaged with the worm 902 is driven to rotate by the worm 902, the rotating shaft is driven to rotate by the worm gear 903, the limiting wheel 7 on the outer side of the rotating shaft is driven to rotate by the rotating shaft, the frame 301 is driven to roll on the outer side of the supporting wheel 4 by the limiting wheel 7 through the limiting groove 8, and the frame 301 drives the air-permeable net 302 and the steel inside the frame 301 to roll, so that the steel is uniformly heated and cooled, the steel heating and cooling are not uniform, the cooling speed of the covered area of the metal is reduced, the quenching effect is affected, the workpiece is easily deformed due to uneven heating, and the quality of the workpiece is easily reduced.
[0028] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and implementations, it is to be understood that the terminology used is for the purpose of descriptive clarity and that it is intended to be limited only by the words recited in the appended claims. The scope of the present application shall be limited only by the claims.
[0029] While the embodiments of the present application have been shown and described with respect to particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the application. Therefore, the scope of the application should not be limited by the embodiments, but should be defined only in accordance with the following claims and their equivalents.
Claims
1. A high-pressure gas quenching vacuum furnace for die steel, comprising a furnace body (1), the outer side of the furnace body (1) is provided with a sealing door (2), the inside of the furnace body (1) is provided with a storage assembly (3) for storing steel materials and a heating pipe (10) for heating the steel materials, characterized in that, Also include: Support wheel (4) is arranged inside the furnace body (1) to support the storage assembly (13), the support wheel (4) is provided with three groups, the outer side of the support wheel (4) is rotatably installed with a mounting seat (5), the outer side of the mounting seat (5) is fixedly installed with a support rod (6), and the support rod (6) is fixedly installed in the furnace body (1); The limiting groove (8) is fixedly installed outside the storage assembly (3), the limiting groove (8) is rotatably connected with a limiting wheel (7) in the inside, the limiting wheel (7) is rotatably installed outside the mounting seat (5), and the outer side of the support rod (6) is provided with a transmission assembly (9) for driving the limiting wheel (7).
2. A high-pressure gas quenching vacuum furnace for a mold steel according to claim 1, characterized in that: The storage assembly (3) comprises a frame (301) arranged inside the furnace body (1), and the outer side of the frame (301) is fixedly connected with a breathable net (302).
3. The high-pressure gas quenching vacuum furnace for a die steel according to claim 1, characterized in that: One group of support wheels (4) is installed at the lowest part of the inner cavity of the furnace body (1), and the other two groups are symmetrically installed on both sides of the middle support wheel (4).
4. The high-pressure gas quenching vacuum furnace for a die steel according to claim 1, characterized in that: The outer side of the support rod (6) is rotatably installed with a rotating shaft, and the limiting wheel (7) is fixedly installed on the rotating shaft.
5. The high-pressure gas quenching vacuum furnace for a die steel according to claim 1, characterized in that: The transmission assembly (9) comprises a servo motor (901) fixedly installed outside the support rod (6), the output end of the servo motor (901) is fixedly connected with a worm (902), the outer side of the worm (902) is engaged with a worm wheel (903), and the worm wheel (903) is fixedly installed on the rotating shaft of the support rod (6).
6. A high pressure gas quench vacuum furnace for die steels as claimed in claim 1, characterized in that: The bottom of the furnace body (1) is fixedly connected with two groups of symmetrical supporting legs (11).
7. The high-pressure gas quenching vacuum furnace for a die steel according to claim 1, characterized in that: The outer side of the sealing door (2) is fixedly connected with a sealing gasket (12) for enhancing the sealing performance of the furnace body (1).