Quenching and impurity removing device for aerobic carbon conversion reaction gas

Abstract

The utility model relates to the technical field of impurity removal devices, in particular to a quenching impurity removal device for aerobic carbon conversion reaction gas. Comprising a supporting bottom plate, a cooling box, a condensing mechanism, a gas conveying pipe, an impurity removing box, a gas inlet pipe, a filtering mechanism, a gas outlet pipe, a gas detector, a three-way valve, a backflow pipe and the like. A cooling box and an impurity removal box are arranged on the left and right portions of the upper side of the supporting bottom plate respectively, a water outlet is formed in the lower side of the cooling box, a condensation mechanism is arranged in the cooling box, an air inlet pipe is arranged on the lower portion of the impurity removal box, an air conveying pipe passes through the interior of the cooling box and is finally communicated with the air inlet pipe of the impurity removal box, a filtering mechanism is arranged in the impurity removal box, and an air outlet pipe is arranged at the top of the impurity removal box. The quality of gas in the gas outlet pipe is monitored in real time through the gas detector, if the detection result exceeds the standard, the three-way valve is automatically switched to the backflow pipe, unqualified gas is guided into the impurity removal box again for secondary purification until the standard is reached and discharged, it is ensured that the discharged gas meets the environmental protection standard, and secondary pollution is avoided.

Description

Technical Field

[0001] This utility model relates to the field of impurity removal devices, and in particular to an aerobic carbon conversion reaction gas quenching and impurity removal device. Background Technology

[0002] During the aerobic carbon conversion reaction, the gas produced contains a variety of impurities, such as large particulate impurities, suspended solids, organic pollutants, odorous gases, and fine particulate matter. If these impurities are directly emitted, they will not only pollute the environment but may also violate environmental protection standards and cause secondary pollution problems. The purification treatment of such gases usually adopts processes such as condensation and filtration.

[0003] Traditional equipment lacks a real-time monitoring and feedback mechanism for the quality of treated gas, making it impossible to detect substandard gas in a timely manner. This results in some non-compliant gases being directly released into the environment, reducing air quality and adversely affecting the living environment and health of surrounding residents. Utility Model Content

[0004] To overcome the lack of a mechanism for real-time monitoring of the quality of the treated gas, this invention provides an aerobic carbon conversion reaction gas quenching and impurity removal device.

[0005] The technical implementation scheme of this utility model is as follows: an aerobic carbon conversion reaction gas quenching and impurity removal device, comprising a supporting base plate, a cooling box, a condensing mechanism, a gas supply pipe, an impurity removal box, an inlet pipe, a filtering mechanism, an outlet pipe, a gas detector, a three-way valve, a return pipe, an exhaust pipe, and a controller. The supporting base plate has a cooling box and an impurity removal box respectively on the upper left and right sides. The cooling box has a drain outlet on the lower side. The cooling box has a condensing mechanism inside. The impurity removal box has an inlet pipe at the lower part. The gas supply pipe passes through the interior of the cooling box and finally connects to the inlet pipe of the impurity removal box. The impurity removal box has a filtering mechanism inside. The impurity removal box has an outlet pipe at the top. The outlet pipe has a gas detector. The outlet pipe has a three-way valve at the end. The three-way valve has a return pipe and an exhaust pipe. The return pipe is connected to the outlet pipe. The impurity removal box has a controller at the front side. The condensing mechanism, the gas detector, and the three-way valve are all electrically connected to the controller.

[0006] As a further preferred option, the filtration mechanism includes a filter screen, an activated carbon layer, and a PTFE membrane layer, with the filter screen, activated carbon layer, and PTFE membrane layer respectively arranged from bottom to top inside the impurity removal box.

[0007] As a further preferred embodiment, the condensation mechanism includes a water supply pipe, a water pump, and nozzles. The water supply pipe is located inside the cooling box and extends through the upper side of the cooling box. A water pump is installed on the water supply pipe and mounted on the upper side of the cooling box. Multiple nozzles are installed on the water supply pipe.

[0008] As a further preferred option, it also includes an inspection door, with an inspection door located on the front side of the waste removal box.

[0009] As a further preferred option, it also includes guide rails. The impurity removal box is equipped with three sets of guide rails, and the filter screen, activated carbon layer and PTFE membrane layer are slidably connected to the three sets of guide rails respectively.

[0010] As a further preferred embodiment, the gas delivery pipe is spiral-shaped.

[0011] The beneficial effects of this utility model are as follows: 1. This utility model monitors the gas quality in the gas pipe in real time through a gas detector. If the detection result exceeds the standard, the three-way valve automatically switches to the return pipe and re-introduces the unqualified gas into the impurity removal box for secondary purification until it meets the emission standard, ensuring that the emitted gas meets the environmental protection standards and avoiding secondary pollution.

[0012] 2. This utility model adopts a three-stage filtration design consisting of a filter screen, an activated carbon layer, and a PTFE membrane layer to ensure that the gas is completely filtered. The filtration mechanism is slidably installed via guide rails, supporting quick disassembly and replacement, reducing maintenance downtime and improving equipment operating efficiency. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a three-dimensional structural diagram of the cooling box, drain outlet, and water supply pipe of this utility model.

[0015] Figure 3 This is a three-dimensional structural diagram of the water pump, nozzle, and air delivery pipe of this utility model.

[0016] Figure 4 This is a three-dimensional structural diagram of the filtration mechanism, air outlet pipe, and gas detector of this utility model.

[0017] Figure 5 This is a cross-sectional view of the impurity removal box of this utility model.

[0018] The markings in the diagram are as follows: 1: Support base plate, 2: Cooling box, 21: Drain outlet, 3: Water supply pipe, 31: Water pump, 32: Nozzle, 4: Air supply pipe, 5: Impurity removal box, 51: Air inlet pipe, 6: Guide rail, 7: Filtration mechanism, 71: Filter screen, 72: Activated carbon layer, 73: PTFE membrane layer, 8: Air outlet pipe, 9: Gas detector, 10: Three-way valve, 11: Return pipe, 12: Exhaust pipe, 13: Inspection door, 14: Controller. Detailed Implementation

[0019] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention.

[0020] An aerobic carbon conversion reaction gas quenching and impurity removal device, such as Figures 1-5 As shown, the system includes a support base plate 1, a cooling box 2, a condensation mechanism, a gas supply pipe 4, a waste removal box 5, an inlet pipe 51, a filter mechanism 7, an outlet pipe 8, a gas detector 9, a three-way valve 10, a return pipe 11, an exhaust pipe 12, and a controller 14. The support base plate 1 has a cooling box 2 and a waste removal box 5 on its upper left and right sides, respectively. A drain outlet 21 is located on the lower side of the cooling box 2 for discharging cooling water. The cooling box 2 contains a condensation mechanism. The waste removal box 5 has an inlet pipe 51 at its lower part. The gas supply pipe 4 passes through the interior of the cooling box 2 and finally connects with… The air inlet pipe 51 of the impurity removal box 5 is connected. The impurity removal box 5 is equipped with a filter mechanism 7 inside. The top of the impurity removal box 5 is equipped with an air outlet pipe 8. Gas enters from the air inlet pipe 51, passes through the filter mechanism 7, and finally enters the air outlet pipe 8. A gas detector 9 is installed on the air outlet pipe 8. A three-way valve 10 is installed at the end of the air outlet pipe 8. A return pipe 11 and an exhaust pipe 12 are installed on the three-way valve 10. The return pipe 11 is connected to the air outlet pipe 8. A controller 14 is installed on the front side of the impurity removal box 5. The condensation mechanism, the gas detector 9, and the three-way valve 10 are all electrically connected to the controller 14.

[0021] In use, gas enters the inlet pipe 51 and flows through the interior of the cooling box 2. The condensing mechanism inside the cooling box 2 condenses the gas. The condensed gas then enters the impurity removal box 5 through the inlet pipe 51. After being filtered by the filtration mechanism 7, the gas enters the outlet pipe 8. The gas detector 9 on the outlet pipe 8 detects the gas. If it meets the standard, it is discharged through the exhaust pipe 12. If it does not meet the standard, the gas flows into the return pipe 11 and re-enters the impurity removal box 5 through the inlet pipe 51 for a new round of filtration until it meets the emission standards.

[0022] like Figure 5 As shown, the filtration mechanism 7 includes a filter screen 71, an activated carbon layer 72, and a PTFE membrane layer 73. The impurity removal box 5 is equipped with the filter screen 71, activated carbon layer 72, and PTFE membrane layer 73 from bottom to top. The filter screen 71 is used to initially filter large particulate impurities or solid suspended matter in the gas, preventing the subsequent activated carbon layer 72 and PTFE membrane layer 73 from being blocked and extending their service life. The activated carbon layer 72 adsorbs harmful substances (such as organic pollutants, odorous gases, etc.) in the gas, further purifying the gas composition. The PTFE membrane layer 73 removes finer particles or residual particulate impurities through microporous filtration technology, ensuring that the gas meets the high-precision purification requirements.

[0023] like Figure 3As shown, the condensation mechanism includes a water supply pipe 3, a water pump 31, and nozzles 32. The water supply pipe 3 is installed inside the cooling box 2 and runs through the upper side of the cooling box 2. The water pump 31 is installed on the water supply pipe 3 and is mounted on the upper side of the cooling box 2. Multiple nozzles 32 are installed on the water supply pipe 3. The water supply pipe 3 is connected to a water source. The water supply pipe 3 and the water pump 31 provide cooling water for the condensation process. The water pump 31 pressurizes the water to ensure that the cooling water is evenly delivered to the nozzles 32. The nozzles 32 atomize the cooling water and spray it onto the outside of the gas supply pipe 4 to reduce the gas temperature inside the gas supply pipe 4.

[0024] like Figure 1 and Figure 4 As shown, it also includes an inspection door 13. The front of the impurity removal box 5 is provided with an inspection door 13, which facilitates maintenance personnel to replace or clean the filter mechanism 7.

[0025] like Figure 5 As shown, it also includes guide rails 6. The impurity removal box 5 is equipped with three sets of guide rails 6. The filter screen 71, activated carbon layer 72 and PTFE membrane layer 73 are slidably connected to the three sets of guide rails 6 respectively, so that the filter screen 71, activated carbon layer 72 and PTFE membrane layer 73 can be slidably installed or removed along the guide rails 6, realizing quick replacement and maintenance, and avoiding cumbersome operations caused by fixed structure.

[0026] The gas supply pipe 4 is spiral-shaped. The spiral structure extends the flow path of the gas in the cooling box 2, prolongs the condensation time, enhances the cooling effect, and ensures that the gas is fully condensed.

[0027] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.

Claims

1. An aerobic carbon conversion reaction gas quenching and impurity removal device, comprising a supporting base plate (1), a cooling box (2), and a condensation mechanism, wherein the supporting base plate (1) is provided with a cooling box (2) and an impurity removal box (5) on the upper left and right sides respectively, a drain outlet (21) is provided on the lower side of the cooling box (2), and a condensation mechanism is provided inside the cooling box (2), characterized in that, It also includes a gas supply pipe (4), a waste removal box (5), an inlet pipe (51), a filter mechanism (7), an outlet pipe (8), a gas detector (9), a three-way valve (10), a return pipe (11), an exhaust pipe (12), and a controller (14). The waste removal box (5) is equipped with an inlet pipe (51) at the bottom. The gas supply pipe (4) passes through the interior of the cooling box (2) and finally connects to the inlet pipe (51) of the waste removal box (5). The waste removal box (5) is equipped with a filter mechanism (7). The top of the impurity removal box (5) is equipped with an exhaust pipe (8), a gas detector (9) is installed on the exhaust pipe (8), a three-way valve (10) is installed at the end of the exhaust pipe (8), a return pipe (11) and an exhaust pipe (12) are installed on the three-way valve (10), the return pipe (11) is connected to the exhaust pipe (8), and a controller (14) is installed on the front side of the impurity removal box (5). The condensation mechanism, the gas detector (9) and the three-way valve (10) are all electrically connected to the controller (14).

2. The aerobic carbon conversion reaction gas quenching and impurity removal device as described in claim 1, characterized in that, The filtration mechanism (7) includes a filter screen (71), an activated carbon layer (72) and a PTFE membrane layer (73). The impurity removal box (5) is provided with a filter screen (71), an activated carbon layer (72) and a PTFE membrane layer (73) from bottom to top.

3. The aerobic carbon conversion reaction gas quenching and impurity removal device as described in claim 2, characterized in that, The condensation mechanism includes a water pipe (3), a water pump (31), and a nozzle (32). The cooling box (2) is equipped with a water pipe (3), which runs through the upper side of the cooling box (2). A water pump (31) is installed on the water pipe (3), which is mounted on the upper side of the cooling box (2). Multiple nozzles (32) are installed on the water pipe (3).

4. The aerobic carbon conversion reaction gas quenching and impurity removal device as described in claim 3, characterized in that, It also includes an inspection door (13), and the front side of the waste removal box (5) is provided with an inspection door (13).

5. The aerobic carbon conversion reaction gas quenching and impurity removal device as described in claim 4, characterized in that, It also includes guide rails (6). The impurity removal box (5) is equipped with three sets of guide rails (6). The filter screen (71), activated carbon layer (72) and PTFE membrane layer (73) are slidably connected to the three sets of guide rails (6).

6. The aerobic carbon conversion reaction gas quenching and impurity removal device as described in claim 5, characterized in that, The gas supply pipe (4) is spiral-shaped.

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