Rubber coating equipment for electromagnetic coil production

The automated electromagnetic coil coating equipment utilizes a motor-driven gear system and hydraulic rods to achieve automatic coating, solving the problem of uneven coating in traditional electromagnetic coil production, improving insulation and electrical performance, and enhancing production efficiency and product quality.

CN224110124UActive Publication Date: 2026-04-10HEXUN TECHNOLOGY (WUXI) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

In traditional electromagnetic coil production, winding and coating are separate processes, which makes it difficult to guarantee the tightness, uniformity and consistency of the coating, affecting insulation and electrical performance. In addition, the reliance on manual operation leads to unstable quality.

Method used

Design a coating equipment for producing electromagnetic coils. Through the cooperation of a motor-driven gear system and a hydraulic rod, the coating process can be automated, ensuring a tight and uniform coating layer and reducing manual intervention.

Benefits of technology

It improves the tightness and consistency of the coating, enhances the insulation and electrical performance of the electromagnetic coil, and improves production efficiency and product quality stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses rubber coating equipment for electromagnetic coil production, which belongs to the technical field of rubber coating equipment and comprises a workbench, a motor fixedly mounted in the workbench, a first gear fixedly mounted at the output end of the motor, a second gear rotationally mounted in the workbench, a connecting rod fixedly mounted at the top end of the second gear and meshed with the first gear, and a second gear rotationally mounted at the top end of the connecting rod. A large gear is fixedly mounted at the top end of the fixing block, the large gear is meshed with the small gear, a fixing disc is fixedly mounted at the top end of the large gear, a rotating ring is rotationally mounted on the outer side of the fixing disc, a threaded rod is fixedly mounted at the top end of the small gear, and a limiting pipe is fixedly mounted at the top end of the rotating ring; and the threaded rod is rotationally mounted in the limiting pipe. According to the utility model, through cooperation of a plurality of structures, manual intervention and transfer time are reduced, production efficiency is greatly improved, compactness, uniformity and consistency of rubber coating are ensured, and insulation performance and electrical performance of an electromagnetic coil are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rubber -coated equipment technical field especially relates to a rubber -coated equipment of electromagnetic coil production. BACKGROUND

[0002] The rubber -coated equipment of electromagnetic coil production, in traditional electromagnetic coil production mode, winding and rubber -coated are usually two independent processes. After winding operation using the winding machine, then by manual or simple rubber -coated device carries out rubber -coated operation, due to the problem such as waste wire head of enameled wire in the production process, also can improve the loss cost of raw materials, electromagnetic coil needs to have good insulating property in the use process, to prevent the occurrence of current leakage, short circuit and other phenomena. Therefore, it is necessary to wrap the insulating layer (such as adhesive tape, insulating paper, etc.) outside the coil, for some special electromagnetic coils, such as flexible coil, etc. may be affected by bending, vibration and other external forces during production and use. The rubber -coated equipment needs to ensure the firmness and stability of the insulating layer to maintain the structural integrity and electrical performance of the coil.

[0003] Most of the existing rubber -coated is manually rubber -coated by workers, due to the difference in the operation skill level of workers, fatigue degree and attention concentration degree and other factors, it is difficult to guarantee the tightness, uniformity and consistency of rubber -coated, which will affect the insulating property and electrical performance of electromagnetic coil, and further affect the overall quality of the product. Therefore, we propose a rubber -coated equipment for electromagnetic coil production to solve this problem. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a rubber -coated equipment for electromagnetic coil production to solve the problems proposed in the above background art.

[0005] In order to achieve the above object, the utility model adopts the following technical scheme:

[0006] A rubber -coated equipment for electromagnetic coil production, comprising: a workbench, a motor is fixedly installed in the workbench, a gear one is fixedly installed at the output end of the motor, a gear two is rotatably installed in the workbench, the gear one is engaged with the gear two, a connecting rod is fixedly installed at the top end of the gear two, a pinion is fixedly installed at the top end of the connecting rod, a fixed block is fixedly installed in the workbench, a large gear is fixedly installed at the top end of the fixed block, the large gear is engaged with the pinion, a fixed disc is fixedly installed at the top end of the large gear, a rotating ring is rotatably installed outside the fixed disc, a threaded rod is fixedly installed at the top end of the pinion, a limiting tube is fixedly installed at the top end of the rotating ring, the threaded rod is rotatably installed in the limiting tube, a moving block is threadedly connected on the threaded rod, and the moving block is slidably installed on the limiting tube.

[0007] Preferably, the workbench top end is fixedly installed with a plurality of electric push rods, the plurality of electric push rods are fixedly installed with a same top plate at the top end, a hydraulic rod is fixedly installed on the top plate, a pressing block is fixedly installed on the output end of the hydraulic rod, and a fixed disc is fixedly installed at the top end.

[0008] Preferably, the top plate is rotatably installed with a rotating ring at the bottom end, a limiting block is fixedly installed at the bottom end of the rotating ring, a circular groove matched with the limiting pipe and the threaded rod is formed at the bottom end of the limiting block, and the limiting pipe and the threaded rod are movably inserted into the circular groove.

[0009] Preferably, a connecting plate is fixedly installed on the limiting pipe, a plurality of fixed rods are fixedly installed at the top end of the connecting plate, a rotating cylinder is rotatably installed on the fixed rod, and a threaded cover is rotatably installed at the top end of the moving block.

[0010] Preferably, a sliding circular block is integrally formed in the moving block, a sliding bar hole matched with the sliding circular block is formed in the limiting pipe, and a threaded groove matched with the limiting pipe is formed in the sliding circular block.

[0011] Preferably, a rotating circular groove matched with the connecting rod is formed in the workbench, a moving groove matched with the pinion is formed in the workbench, and an installation groove matched with the motor is formed in the workbench.

[0012] Preferably, rotating recess holes matched with the fixed block are formed in the connecting rod and the gear two, a square hole matched with the hydraulic rod is formed in the top plate, and a rotating recess groove matched with the rotating ring is formed at the bottom end of the top plate.

[0013] In the utility model, the plurality of electric push rods fixedly installed at the top end of the workbench are started, the top plate fixedly installed at the top end of the plurality of electric push rods is moved, the hydraulic rod and the rotating ring rotatably installed on the top plate are moved at the same time, the rotating ring drives the limiting block and the threaded rod fixedly installed at the bottom end of the rotating ring to be separated, the threaded cover is rotated, the threaded cover and the moving block are separated, the threaded cover is taken off, the film roll is placed on the moving block, the threaded cover is placed back to the original position, the threaded cover and the moving block are screw connected, the electromagnetic coil is placed on the plug, the film is drawn out from the film roll, the film passes through the plurality of rotating cylinders, the film and the electromagnetic coil are connected, the plurality of electric push rods drive the top plate to return to the original position, and the limiting block limits the limiting pipe and the threaded rod.

[0014] The utility model discloses a kind of encapsulation equipment of electromagnetic coil production, by starting fixed installation on hydraulic rod of top plate, let hydraulic rod drive pressure block move, exert pressure on electromagnetic coil, fixed restriction is carried out, subsequently in starting fixed installation in motor of workbench, let motor drive gear one rotation of fixed installation of upturned output end, gear one drives gear two meshed on its side to rotate, gear two drives connecting rod to rotate by moving, connecting rod drives pinion to move, since pinion and gear mesh, to let pinion rotate simultaneously with driving rotating ring, drive restriction tube and moving block move around electromagnetic coil, restriction tube also rotates simultaneously, since restriction tube and moving block are threadedly connected, since the restriction of restriction tube, moving block is moved upwards simultaneously with rotating ring, to better more comprehensive encapsulation to electromagnetic coil;

[0015] The utility model discloses reasonable structure design, by multiple structure cooperation, reduce manual intervention and transfer time, greatly improve production efficiency, and guarantee the compactness, uniformity and consistency of encapsulation, improve the insulation performance and electrical performance of electromagnetic coil. DRAWINGS

[0016] Figure 1 It is a kind of encapsulation equipment of electromagnetic coil production for the utility model to propose the three-dimensional structure schematic diagram;

[0017] Figure 2 It is a kind of encapsulation equipment of electromagnetic coil production for the utility model to propose the sectional structure schematic diagram;

[0018] Figure 3 It is a kind of encapsulation equipment of electromagnetic coil production for the utility model to propose the partial structure sectional schematic diagram;

[0019] Figure 4 It is a kind of encapsulation equipment of electromagnetic coil production for the utility model to propose the partial structure sectional schematic diagram.

[0020] In the drawing: 1, workbench;2, electric push rod;3, top plate;4, rotating ring;5, fixed disc;6, restriction tube;7, moving block;8, screw cap;9, motor;10, gear one;11, gear;12, connecting rod;13, gear two;14, insert block;15, pinion;16, threaded rod;17, hydraulic rod;18, pressure block;19, rotating ring;20, restriction block;21, fixed rod;22, rotating cylinder;23, connecting plate;24, fixed block. DETAILED DESCRIPTION

[0021] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.

[0022] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Figures 1-4 The utility model discloses a kind of encapsulation equipment for electromagnet coil production, comprising: workbench 1, motor 9 is fixedly installed in workbench 1, gear one 10 is fixedly installed in the output end of motor 9, gear two 13 is rotatably installed in workbench 1, gear one 10 is engaged with gear two 13, connecting rod 12 is fixedly installed at the top of gear two 13, pinion 15 is fixedly installed at the top of connecting rod 12, fixed block 24 is fixedly installed in workbench 1, large gear 11 is fixedly installed at the top of fixed block 24, large gear 11 is engaged with pinion 15, fixed disc 5 is fixedly installed at the top of large gear 11, rotating ring 4 is rotatably installed outside fixed disc 5, threaded rod 16 is fixedly installed at the top of pinion 15, rotating ring 4 is fixedly installed at the top of limiting pipe 6, threaded rod 16 is rotatably installed in limiting pipe 6, threaded rod 16 is threadedly connected with moving block 7, moving block 7 is slidably installed on limiting pipe 6.

[0023] In the embodiment, a plurality of electric push rods 2 are fixedly installed at the top of workbench 1, the same top plate 3 is fixedly installed at the top of the plurality of electric push rods 2, the hydraulic rod 17 is fixedly installed on the top plate 3, the pressing block 18 is fixedly installed at the output end of the hydraulic rod 17, the plug block 14 is fixedly installed at the top of the fixed disc 5, further limiting, aromatic child displacement, the rotating ring 19 is rotatably installed at the bottom end of the top plate 3, the limiting block 20 is fixedly installed at the bottom end of the rotating ring 19, the circular groove matched with the limiting pipe 6 and the threaded rod 16 is formed at the bottom end of the limiting block 20, the limiting pipe 6 and the threaded rod 16 are movably inserted in the circular groove, for supporting and limiting, preventing structure from disengaging.

[0024] In the embodiment, the connecting plate 23 is fixedly installed on the limiting pipe 6, a plurality of fixed rods 21 are fixedly installed at the top of the connecting plate 23, the rotating cylinder 22 is rotatably installed on the fixed rod 21, the threaded cover 8 is rotatably installed at the top of the moving block 7, further limiting, the sliding circular block is integrally formed in the moving block 7, the sliding bar hole matched with the sliding circular block is formed on the limiting pipe 6, the threaded groove matched with the limiting pipe 6 is formed in the sliding circular block, better convenient for moving.

[0025] In the embodiment, the rotating circular groove matched with the connecting rod 12 is formed in the workbench 1, the moving groove matched with the pinion 15 is formed in the workbench 1, the installation groove matched with the motor 9 is formed in the workbench 1, ensuring that each component can be correctly installed and operated.

[0026] In this embodiment, the connecting rod 12 and the gear two 13 are provided with rotating recesses matched with the fixed block 24, the top plate 3 is provided with a square hole matched with the hydraulic rod 17, and the bottom end of the top plate 3 is provided with a rotating recess matched with the rotating ring 19, so as to ensure that they can rotate stably and be installed correctly.

[0027] In use, the plurality of electric push rods 2 fixedly installed at the top end of the workbench 1 are started to drive the top plate 3 fixedly installed at the top end of the plurality of electric push rods 2 to move, the hydraulic rod 17 and the rotating ring 19 fixedly installed on the top plate 3 are driven to move at the same time, the rotating ring 19 drives the limiting block 20 fixedly installed at the bottom end of the rotating ring 19 to disengage from the threaded rod 16, the threaded cover 8 is disengaged from the moving block 7 by rotating the threaded cover 8, the threaded cover 8 is removed, the film is placed on the moving block 7, the threaded cover 8 is placed back to the original position, the threaded cover 8 is threadedly connected with the moving block 7 for fixation, the electromagnetic coil is placed on the plug-in block 14, the film is pulled out from the film, the film passes between the plurality of rotating cylinders 22, the film is connected with the electromagnetic coil, the plurality of electric push rods 2 drive the top plate 3 to return to the original position, the limiting block 20 limits the limiting tube 6 and the threaded rod 16, the hydraulic rod 17 fixedly installed on the top plate 3 is started to drive the pressure block 18 to move, the electromagnetic coil is pressed and fixedly limited, the motor 9 fixedly installed in the workbench 1 is started to drive the gear one 10 fixedly installed at the output end of the motor 9 to rotate, the gear one 10 drives the gear two 13 engaged with one side of the gear one 10 to rotate, the gear two 13 drives the connecting rod 12 to rotate, the connecting rod 12 drives the pinion 15 to move, the pinion 15 and the gear wheel 11 are engaged, so that the pinion 15 rotates while driving the rotating ring 4 to rotate, the limiting tube 6 and the moving block 7 move around the electromagnetic coil, and the limiting tube 6 also rotates, the limiting tube 6 and the moving block 7 are threadedly connected, the limiting tube 6 limits the moving block 7 to rotate while moving upward, so as to better and more comprehensively coat the electromagnetic coil.

[0028] The above describes in detail the electromagnetic coil production coating equipment provided by the utility model. The principles and implementation modes of the utility model are described in the embodiments. The above embodiments are only used to help understand the method and core idea of the utility model. It should be pointed out that the ordinary skilled in the art can make some improvements and modifications to the utility model without departing from the principles of the utility model, and these improvements and modifications also fall within the protection scope of the utility model claims.

Claims

1. A coating equipment for producing electromagnetic coils, characterized in that, include: A workbench (1) is provided, in which a motor (9) is fixedly installed. A gear 1 (10) is fixedly installed at the output end of the motor (9). A gear 2 (13) is rotatably installed in the workbench (1). The gear 1 (10) meshes with the gear 2 (13). A connecting rod (12) is fixedly installed at the top of the gear 2 (13). A small gear (15) is fixedly installed at the top of the connecting rod (12). A fixing block (24) is fixedly installed in the workbench (1). A large gear is fixedly installed at the top of the fixing block (24). (11) The large gear (11) meshes with the small gear (15). A fixed disk (5) is fixedly installed on the top of the large gear (11). A rotating ring (4) is rotatably installed on the outside of the fixed disk (5). A threaded rod (16) is fixedly installed on the top of the small gear (15). A limiting tube (6) is fixedly installed on the top of the rotating ring (4). The threaded rod (16) is rotatably installed inside the limiting tube (6). A moving block (7) is threadedly connected to the threaded rod (16). The moving block (7) is slidably installed on the limiting tube (6).

2. The coating equipment for producing electromagnetic coils according to claim 1, characterized in that, Multiple electric push rods (2) are fixedly installed on the top of the workbench (1). The top of the multiple electric push rods (2) is fixedly installed on the same top plate (3). A hydraulic rod (17) is fixedly installed on the top plate (3). A pressure block (18) is fixedly installed at the output end of the hydraulic rod (17). An insert block (14) is fixedly installed on the top of the fixed plate (5).

3. The coating equipment for producing electromagnetic coils according to claim 2, characterized in that, A rotating ring (19) is rotatably installed at the bottom end of the top plate (3), and a limiting block (20) is fixedly installed at the bottom end of the rotating ring (19). A circular groove matching the limiting tube (6) and the threaded rod (16) is opened at the bottom end of the limiting block (20). The limiting tube (6) and the threaded rod (16) are both movably inserted into the circular groove.

4. The coating equipment for producing electromagnetic coils according to claim 1, characterized in that, A connecting plate (23) is fixedly installed on the limiting tube (6), and a plurality of fixing rods (21) are fixedly installed on the top of the connecting plate (23). A rotating cylinder (22) is rotatably installed on the fixing rod (21), and a threaded cap (8) is rotatably installed on the top of the moving block (7).

5. The coating equipment for producing electromagnetic coils according to claim 1, characterized in that, The movable block (7) has an integrally formed sliding circular block, and the limiting tube (6) has a sliding strip hole that matches the sliding circular block. The sliding circular block has a threaded groove that matches the limiting tube (6).

6. The coating equipment for producing electromagnetic coils according to claim 1, characterized in that, The workbench (1) has a rotating circular groove that matches the connecting rod (12), a moving groove that matches the pinion (15), and a mounting slot that matches the motor (9).

7. The coating equipment for producing electromagnetic coils according to claim 2, characterized in that, The connecting rod (12) and the gear (13) are both provided with rotating recesses that match the fixing block (24), the top plate (3) is provided with square holes that match the hydraulic rod (17), and the bottom end of the top plate (3) is provided with rotating grooves that match the rotating ring (19).