Foaming film production equipment

Abstract

The utility model discloses foaming film production equipment which comprises a production unit and a temperature control unit, the production unit comprises a synthetic reaction kettle, and the synthetic reaction kettle is provided with a feed port, a discharge port and a reaction cavity located at the feed port and the discharge port; the plurality of temperature control units are sequentially arranged on the synthetic reaction kettle along the material movement direction, and each temperature control unit comprises a heating module and a cooling module which are respectively used for heating and cooling the reaction cavity. Compared with the prior art, the foaming film production equipment provided by the utility model not only is provided with the heating module, but also is provided with the cooling module for respectively heating and cooling the reaction cavity, so that the temperature of a corresponding area can be quickly adjusted to a set temperature through bidirectional adjustment of the temperature of the reaction cavity, and meanwhile, a larger temperature gradient can be generated; and a plurality of areas with different temperatures are generated in one reaction kettle, so that more complicated production requirements are met.

Description

Technical Field

[0001] This utility model relates to the field of foam film production technology, specifically to a foam film production equipment. Background Technology

[0002] The existing foamed film production process involves adding raw materials into a reactor, heating the reactor to the required temperature, and then performing a specific chemical reaction to generate foamed material as the raw materials move toward the outlet. The foamed material is then extruded and stretched to form a foamed film.

[0003] However, existing reactors rely solely on heating devices to regulate temperature, resulting in inaccurate temperature control and potential for localized overheating or underheating, which can negatively impact the quality of the foamed film. Furthermore, different stages of the reaction require varying temperatures for different parts of the reactor, necessitating temperature control in different areas of the reactor. This places higher demands on the temperature control capabilities of existing reactors. Utility Model Content

[0004] The purpose of this invention is to overcome the above-mentioned technical deficiencies and propose a foaming film production equipment to solve the technical problem of insufficient temperature control in existing foaming film production equipment.

[0005] To achieve the above-mentioned technical objectives, the present invention adopts the following technical solution:

[0006] This utility model provides a foamed film production equipment, including: a production unit and a temperature control unit. The production unit includes a synthesis reactor, which has a feed inlet, a discharge outlet, and a reaction chamber located at the feed inlet and the discharge outlet. A plurality of temperature control units are arranged sequentially on the synthesis reactor along the material movement direction. Each temperature control unit includes a heating module and a cooling module, which are used to heat up and cool down the reaction chamber, respectively.

[0007] In some embodiments, the heating module includes a heat source and an enclosure, the enclosure being arranged close to and surrounding the outer wall of the synthesis reactor, and the heat source being embedded in the enclosure for heating the reactor.

[0008] In some embodiments, the heat source includes a heating wire and two terminals. The heating wire is embedded in the package and arranged around the synthesis reactor. The two terminals are connected to both ends of the heating wire, and one end of each terminal extends through the package and out of the package.

[0009] In some embodiments, a flow channel is formed within the package body and arranged around the synthesis reactor, with two interfaces formed at both ends of the flow channel on the surface of the package body, and the heat source is a high-temperature fluid flowing through the flow channel.

[0010] In some embodiments, the cooling module includes a water pipe, nozzles, and valves. A plurality of nozzles are arranged around and toward the outer wall of the synthesis reactor. The water pipes connect to each of the nozzles, and the valves are disposed on the water pipes.

[0011] In some embodiments, the temperature control unit further includes a temperature measuring module, which has a temperature measuring end connected to the outer wall of the synthesis reactor or embedded in the synthesis reactor.

[0012] In some embodiments, the valve is an electrically controlled valve, the temperature control unit further includes a controller, the temperature measurement module is connected to the controller to transmit temperature data to the controller, and the controller is connected to the valve to control the opening or closing of the valve.

[0013] In some embodiments, the synthesis reactor is a horizontally arranged columnar structure, and the production unit further includes a screw conveyor arranged at one end of the synthesis reactor to drive the material from the feed port to the discharge port.

[0014] In some embodiments, the production unit further includes a feeding device and a feeding device, and the synthesis reactor also has a plurality of feeding ports, the feeding ports being located between the inlet and the outlet, the feeding device being connected to the inlet, and the feeding device being connected to the feeding port.

[0015] In some embodiments, a containment vessel is also included, which is spaced apart from and arranged around the synthesis reactor.

[0016] Compared with the prior art, the foaming film production equipment provided by this utility model not only has a heating module but also a cooling module, which heats and cools the reaction chamber respectively. By adjusting the temperature of the reaction chamber in both directions, the temperature of the corresponding area can be adjusted to the set temperature more quickly. At the same time, it can also generate a larger temperature gradient, creating multiple areas with different temperatures in one reactor to meet more complex production needs. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the foamed film production equipment provided in this embodiment of the utility model;

[0018] Figure 2 yes Figure 1 Schematic diagram of the layout of the cooling module. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0020] To address the technical problem of insufficient temperature control in existing foamed film production equipment, this invention provides a foamed film production equipment that can precisely regulate temperature and generate multiple zones with different temperatures within a single reactor to meet more complex production needs.

[0021] Please see Figure 1 , Figure 1 This is a schematic diagram of the structure of a foamed film production equipment in one embodiment of the present invention. The foamed film production equipment includes a production unit 1 and a temperature control unit 2.

[0022] Production unit 1 includes a synthesis reactor 11, which has an inlet, an outlet, and a reaction chamber located at both the inlet and outlet. Raw materials enter the reaction chamber through the inlet and then move towards the outlet under external force. A chemical reaction occurs during this movement, generating foamed material. The foamed material is extruded from the outlet and, after stretching and shaping, forms a foamed film.

[0023] Multiple temperature control units 2 are arranged sequentially on the synthesis reactor 11 along the material movement direction. Each temperature control unit 2 includes a heating module 21 and a cooling module 22, used to heat up and cool down the reaction chamber, respectively. This ensures that different areas of the reaction chamber are at different temperatures to meet the process requirements of different production stages. Simultaneously, if the temperature in a certain area becomes too high, the cooling module 22 can promptly cool it down. Compared to reducing the heating power of the heating module 21 and waiting for natural cooling, this method provides faster adjustment and more precise temperature control.

[0024] In some embodiments, the synthesis reactor 11 is a horizontally arranged columnar structure, and the production unit 1 further includes a screw conveyor 12, which is arranged at one end of the synthesis reactor 11 to drive the material from the feed inlet to the discharge outlet. In other embodiments, other conveying equipment can also be used to drive the material movement, as long as it can withstand the production environment inside the synthesis reactor 11. Continuous feeding can also be used, allowing the subsequent raw materials to push the preceding raw materials towards the discharge outlet. However, the screw conveyor 12 can more accurately control the material's forward speed, i.e., the time the material spends in different areas within the reaction chamber, thus improving the production quality of the foamed film.

[0025] In some embodiments, the production unit 1 further includes a feeding device 13 and a feeding device 14. The synthesis reactor 11 also has several feeding ports located between the inlet and the outlet. The feeding device 13 is connected to the inlet and is used to deliver raw materials into the reaction chamber. The feeding device 14 is connected to the feeding port and is used to add other raw materials during the production process as needed.

[0026] The temperature control unit 2 includes a heating module 21 and a cooling module 22. The heating module 21 includes a heat source and a casing. The casing is arranged close to and around the outer wall of the synthesis reactor 11. The heat source is embedded in the casing to heat the reactor 11. The casing serves to protect the heat source and transfer heat. Therefore, the side that is in contact with the heated reactor 11 is made of a material with good thermal conductivity, and the side that is away from the heated reactor 11 is made of a material with good thermal insulation properties.

[0027] In some embodiments, the heat source includes a heating wire and two terminals. The heating wire is embedded in the enclosure and arranged around the synthesis reactor 11. The two ends of the heating wire are connected to the two terminals, and one end of each terminal extends through the enclosure to the outside of the enclosure. By connecting the terminals to an external power supply, the heating wire can generate heat. At the same time, the heating efficiency of the heating wire can be controlled by controlling the current.

[0028] In other embodiments, a flow channel is formed within the package surrounding the synthesis reactor. Two interfaces are formed at both ends of the flow channel on the surface of the package. The heat source is a high-temperature fluid flowing through the flow channel, such as water, oil, or steam. An external heating device first heats the fluid to a certain temperature before it flows through the flow channel, thereby heating the synthesis reactor 11.

[0029] In some embodiments, the cooling module 22 includes a water pipe 221, a nozzle 222, and a valve 223. Multiple nozzles 222 are arranged around and towards the outer wall of the synthesis reactor 11. The water pipe 221 connects each nozzle 222 to an external water supply device. The valve 223 is located on the water pipe 221 and is used to control whether the water pipe 221 is open. When the temperature in a certain area of ​​the synthesis reactor 11 is too high, the corresponding cooling module 22 starts working, the valve 223 opens, and the nozzles 222 spray cooling water towards the synthesis reactor 11 to cool it down.

[0030] In some embodiments, the temperature control unit 2 further includes a temperature measuring module 23, which has a temperature measuring end connected to the outer wall of the synthesis reactor 11 or embedded in the synthesis reactor 11, for detecting the temperature of the reaction chamber, thereby guiding the heating module 21 and the cooling module 22 to regulate the temperature.

[0031] In a preferred embodiment, valve 223 is an electrically controlled valve, and the temperature control unit 2 further includes a controller 24. The temperature measuring module 23 is connected to the controller 24 for signal transmission to transmit temperature data to the controller 24. The controller 24 is connected to the valve 223 for signal control to control the opening or closing of the valve 223.

[0032] In some embodiments, the foamed film production equipment further includes a containment vessel 3, which is spaced apart from and arranged around the synthesis reactor 11. Although the synthesis reactor 11 can withstand thermal shock, the containment vessel 3 is provided as a precaution to prevent injury should the outer wall of the synthesis reactor 11 rupture. The containment vessel 3 also blocks the high-temperature steam and splashing high-temperature droplets generated by the cooling module 22 during operation, preventing injury. It is easy to understand that the containment vessel 3 is open, or has an opening at the top for discharging high-temperature steam, while also having the necessary connecting structures to support components such as the synthesis reactor 11 and the cooling module 22.

[0033] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.

Claims

1. A foamed film production equipment, characterized in that, include: A production unit, the production unit including a synthesis reactor, the synthesis reactor having a feed inlet, a discharge outlet and a reaction chamber located at the feed inlet and the discharge outlet; as well as A temperature control unit, wherein multiple temperature control units are arranged sequentially on the synthesis reactor along the material movement direction, each temperature control unit includes a heating module and a cooling module, which are used to heat up and cool down the reaction chamber, respectively.

2. The foamed film production equipment according to claim 1, characterized in that, The heating module includes a heat source and an enclosure. The enclosure is arranged close to and around the outer wall of the synthesis reactor. The heat source is embedded in the enclosure to heat the reactor.

3. The foamed film production equipment according to claim 2, characterized in that, The heat source includes a heating wire and two terminals. The heating wire is embedded in the package and arranged around the synthesis reactor. The two terminals are connected to the two ends of the heating wire, and one end of each terminal extends through the package and out of the package.

4. The foamed film production equipment according to claim 2, characterized in that, The package contains a flow channel arranged around the synthesis reactor, and two interfaces are formed at both ends of the flow channel on the surface of the package. The heat source is a high-temperature fluid flowing through the flow channel.

5. The foamed film production equipment according to claim 1, characterized in that, The cooling module includes water pipes, nozzles, and valves. Multiple nozzles are arranged around and facing the outer wall of the synthesis reactor. The water pipes connect to each nozzle, and the valves are located on the water pipes.

6. The foamed film production equipment according to claim 5, characterized in that, The temperature control unit also includes a temperature measuring module, which has a temperature measuring end connected to the outer wall of the synthesis reactor or embedded inside the synthesis reactor.

7. The foamed film production equipment according to claim 6, characterized in that, The valve is an electrically controlled valve, and the temperature control unit also includes a controller. The temperature measurement module is connected to the controller to transmit temperature data to the controller. The controller is connected to the valve to control the opening or closing of the valve.

8. The foamed film production equipment according to claim 1, characterized in that, The synthesis reactor is a horizontally arranged columnar structure. The production unit also includes a screw conveyor, which is arranged at one end of the synthesis reactor to drive the material from the feed port to the discharge port.

9. The foamed film production equipment according to claim 8, characterized in that, The production unit also includes a feeding device and a feeding device. The synthesis reactor also has several feeding ports, which are located between the inlet and the outlet. The feeding device is connected to the inlet, and the feeding device is connected to the feeding port.

10. The foamed film production equipment according to claim 1, characterized in that, It also includes a containment vessel, which is spaced apart from and arranged around the synthesis reactor.

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