Intelligent induction type part surface spraying and curing equipment
By using a uniform curing component and a temperature sensor in an intelligent inductive part surface spraying and curing equipment, the problem of uneven coating caused by hot air circulation was solved, achieving uniform curing and high-quality coating on the part surface.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-04-14
AI Technical Summary
In existing intelligent sensor-based component surface spraying and curing equipment, uneven heating of the windward and leeward sides during hot air circulation leads to inconsistent coating curing speed and thickness, resulting in poor curing after spraying.
The uniform curing component, consisting of a combination of a hot air blower, hose, connecting pipe, ring pipe and spray nozzle, sprays hot air at a 30° angle. Combined with motor-driven component rotation and temperature sensor monitoring, it achieves uniform heating and curing of the component surface.
This improved the uniformity of coating thickness and curing quality on the surface of parts, avoided the problem of uneven coating thickness, and enhanced the overall curing effect of parts after spraying.
Smart Images
Figure CN224114348U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of component spraying and curing technology, specifically to an intelligent induction-type component surface spraying and curing device. Background Technology
[0002] Intelligent sensor-based component surface spraying and curing equipment is a highly efficient and precise coating solution in modern industry. It combines advanced spraying technology and intelligent sensing control technology to achieve automated and high-quality treatment of component surface coatings.
[0003] In existing intelligent sensor-based component surface spraying and curing equipment, after automatic spraying, the parts are collected and suspended on a curing rack, which is then suspended into the curing equipment. This curing process, with hot air circulating in one direction, obstructs the airflow on the windward side, reducing dynamic pressure and increasing static pressure. Meanwhile, the side and leeward sides generate local eddies, resulting in weaker hot air action on the windward side, leading to a slower coating curing speed and potentially reduced thickness. Conversely, the leeward side receives stronger hot air action, resulting in a faster coating curing speed and potentially increased thickness. This leads to poor curing of metal parts after spraying. Utility Model Content
[0004] This invention provides an intelligent sensor-based component surface spraying and curing device, which has the advantage of uniform curing. It solves the problem of existing automated spraying processes where parts are collected and suspended on a curing rack, which is then suspended into the curing device. In this process, the hot air circulating in one direction obstructs the airflow on the windward side, reducing dynamic pressure and increasing static pressure. Meanwhile, the side and leeward sides experience localized vortices, resulting in weaker hot air action on the windward side, leading to slower coating curing and potentially reduced thickness. Conversely, the leeward side experiences stronger hot air action, resulting in faster coating curing and potentially increased thickness, thus causing poor curing of the sprayed metal parts.
[0005] To achieve uniform curing, this utility model provides the following technical solution: an intelligent inductive component surface spraying and curing device, comprising a support frame, a controller mounted on one side of the support frame, a curing chamber mounted on the top surface of the support frame, a motor mounted on the top surface of the curing chamber, a transmission rod mounted on the bottom surface of the motor, and a uniform curing component disposed on the upper part of the support frame, wherein:
[0006] The uniform curing component includes a hot air blower, which is disposed on one side of the support frame. A flexible hose is installed on one side of the hot air blower, and a connecting pipe is installed at one end of the flexible hose. A rotating frame is provided on the top surface of the connecting pipe, and an annular pipe is installed on the top surface of the connecting pipe. A spray pipe is installed on the outer surface of the annular pipe, and a collection cover is installed on the outer surface of the rotating frame. An output pipe is installed on the inner wall of the collection cover.
[0007] As a preferred embodiment of this utility model, a limiting rod is installed on the top surface of the support frame, a sliding plate is installed on the outer surface of the limiting rod, a telescopic rod is installed on the bottom surface of the sliding plate, a curing chamber is installed on the top surface of the sliding plate, and a temperature sensor is provided on the inner wall of the curing chamber.
[0008] In a preferred embodiment of this utility model, there are three limiting rods, which are equidistantly fixedly installed on the top surface of the support frame. The outer surfaces of the three limiting rods are slidably connected to the inner wall of a sliding plate. The bottom surface of the sliding plate is fixedly connected to the extended end of the telescopic rod. The outer surface of the telescopic rod is fixedly connected to the lower inner wall of the support frame. The controller is electrically connected to the telescopic rod. The bottom surface of the curing chamber is fixedly connected to the top surface of the support frame.
[0009] As a preferred technical solution of this utility model, the bottom surface of the curing chamber is fixedly connected to the bottom surface of the motor, the output end of the motor is fixedly connected to the top surface of the transmission rod, the bottom end of the transmission rod is provided with a hook for suspending the parts rack after the parts have been sprayed, and the outer surface of the transmission rod is movably and rotatably connected to the inner wall of the curing chamber.
[0010] As a preferred embodiment of this utility model, the outer surface of the transmission rod is rotatably connected to the inner wall of the collection cover, the top surface of the collection cover is fixedly connected to the top surface of the inner wall of the curing chamber, the output end of the hot air blower is connected to one end of the hose and they are interconnected, and the inner walls of the hose and the connecting pipe are interconnected and connected.
[0011] As a preferred embodiment of this utility model, the outer surface of the connecting pipe is fixedly connected to the inner wall of the slide plate, the top surface of the connecting pipe is fixedly connected to three annular pipes, the connecting pipe and the annular pipes are interconnected, and several nozzles are fixedly installed on the outer surface of each annular pipe, the angle of the nozzles being 30°.
[0012] As a preferred embodiment of this utility model, the inner wall of the nozzle is in communication with the inner wall of the annular pipe, the inner wall of the collecting cover is in movable contact with the upper outer surface of the rotary frame, the collecting cover is used to collect and gather hot air, the inner wall of the collecting cover is fixedly connected to the outer surface of the output pipe, the other end of the output pipe is fixedly connected to and in communication with the input end of the hot air blower, and the temperature sensor and the controller are electrically connected to each other.
[0013] Compared with the prior art, this utility model provides an intelligent inductive component surface spraying and curing device, which has the following beneficial effects:
[0014] This intelligent sensor-based component surface spraying and curing equipment uses a uniform curing component to spray hot air evenly onto the component surface through the cooperation of a hot air blower, hose, connecting pipe, ring pipe and spray pipe. This avoids the problem of uneven coating thickness caused by one-way circulating hot air and improves the curing quality and uniformity of the component surface coating. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the external structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the external structure of this utility model from another angle;
[0017] Figure 3 This is a schematic diagram of the internal structure of the uniform curing component of this utility model;
[0018] Figure 4 This is a schematic diagram of the internal structure of the uniform curing component of this utility model from another angle;
[0019] Figure 5 This utility model provides Figure 3 Enlarged schematic diagram of part A in the middle.
[0020] In the diagram: 1. Support frame; 2. Limiting rod; 3. Slide plate; 4. Telescopic rod; 5. Controller; 6. Curing chamber; 7. Motor; 8. Transmission rod; 9. Uniform curing component; 10. Hot air blower; 11. Hose; 12. Connecting pipe; 13. Rotating frame; 14. Ring pipe; 15. Spray nozzle; 16. Collection cover; 17. Output pipe; 18. Temperature sensor. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1
[0022] Please see Figures 1-2This utility model discloses an intelligent inductive component surface spraying and curing device, including a support frame 1, a controller 5 installed on one side of the support frame 1, a curing chamber 6 installed on the top surface of the support frame 1, a motor 7 installed on the top surface of the curing chamber 6, a transmission rod 8 installed on the bottom surface of the motor 7, and a uniform curing component 9 provided on the upper part of the support frame 1. The uniform curing component 9 includes a hot air blower 10, which is located on one side of the support frame 1. A hose 11 is installed on one side of the hot air blower 10, a connecting pipe 12 is installed at one end of the hose 11, a rotating frame 13 is provided on the top surface of the connecting pipe 12, an annular pipe 14 is installed on the top surface of the connecting pipe 12, a spray pipe 15 is installed on the outer surface of the annular pipe 14, a collection cover 16 is installed on the outer surface of the rotating frame 13, and an output pipe 17 is installed on the inner wall of the collection cover 16.
[0023] A limit rod 2 is installed on the top surface of the support frame 1. A slide plate 3 is installed on the outer surface of the limit rod 2. A telescopic rod 4 is installed on the bottom surface of the slide plate 3. A curing chamber 6 is installed on the top surface of the slide plate 3. A temperature sensor 18 is installed on the inner wall of the curing chamber 6.
[0024] There are three limit rods 2, which are fixedly installed at equal intervals on the top surface of the support frame 1. The outer surfaces of the three limit rods 2 are slidably connected to the inner wall of a slide plate 3. The bottom surface of the slide plate 3 is fixedly connected to the protruding end of the telescopic rod 4. The outer surface of the telescopic rod 4 is fixedly connected to the lower inner wall of the support frame 1. The controller 5 is electrically connected to the telescopic rod 4. The bottom surface of the curing chamber 6 is fixedly connected to the top surface of the support frame 1.
[0025] The hot air blower 10 is started, and the hot air generated by the hot air blower 10 is delivered to the connecting pipe 12 through the hose 11, then distributed to each annular pipe 14, and finally sprayed evenly from the spray pipe 15 at a 30° angle to preheat and initially cure the surface of the parts. At the same time, the motor 7 is started, and the motor 7 drives the transmission rod 8 to rotate, so that the parts are slowly rotated in the curing chamber 6 to ensure that all surfaces of the parts are heated evenly. Example 2
[0026] Based on the above embodiment 1, please refer to Figures 3-5 The bottom surface of the curing chamber 6 is fixedly connected to the bottom surface of the motor 7. The output end of the motor 7 is fixedly connected to the top surface of the transmission rod 8. The bottom end of the transmission rod 8 is provided with a hook for suspending the parts rack after the parts have been sprayed. The outer surface of the transmission rod 8 is movably and rotatably connected to the inner wall of the curing chamber 6.
[0027] The outer surface of the transmission rod 8 is rotatably connected to the inner wall of the collection cover 16, the top surface of the collection cover 16 is fixedly connected to the top surface of the inner wall of the curing chamber 6, the output end of the hot air blower 10 is connected to one end of the hose 11 and they are connected through each other, and the inner wall of the hose 11 is connected to the inner wall of the connecting pipe 12.
[0028] The outer surface of the connecting pipe 12 is fixedly connected to the inner wall of the slide plate 3. The top surface of the connecting pipe 12 is fixedly connected to three annular pipes 14. The connecting pipe 12 and the annular pipes 14 are interconnected. Several nozzles 15 are fixedly installed on the outer surface of each annular pipe 14. The angle of the nozzles 15 is 30°.
[0029] The inner wall of the nozzle 15 is in communication with the inner wall of the annular pipe 14. The inner wall of the collection cover 16 is in contact with the upper outer surface of the rotary frame 13. The collection cover 16 is used to collect and gather hot air. The inner wall of the collection cover 16 is fixedly connected to the outer surface of the output pipe 17. The other end of the output pipe 17 is fixedly connected to and in communication with the input end of the hot air blower 10. The temperature sensor 18 and the controller 5 are electrically connected to each other.
[0030] Temperature sensor 18 monitors the temperature inside curing chamber 6 in real time and transmits the temperature data to controller 5. Controller 5 automatically adjusts the output power of hot air blower 10 according to the preset target temperature to maintain a stable temperature inside curing chamber 6. Collection cover 16 collects the hot air ejected from nozzle 15 and the hot air emitted from the surface of the components. After the hot air is collected in collection cover 16, it is sent back to the input end of hot air blower 10 through output pipe 17, realizing the recycling of hot air and improving energy efficiency.
[0031] The working principle and usage process of this utility model are as follows: Collect the sprayed parts, and finally install the parts to be sprayed and cured on the parts rack, suspending the parts rack on the hook at the bottom of the transmission rod 8. Check whether the hot air blower 10, motor 7, telescopic rod 4, temperature sensor 18, and other equipment are operating normally, and ensure that the electrical connection between the controller 5 and each device is stable. Based on the curing requirements of the parts, set the target temperature inside the curing chamber 6 and the extension length of the telescopic rod 4 through the controller 5 to adjust the height of the curing chamber 6.
[0032] Spraying and Curing Start-up: Start the hot air blower 10. The hot air generated by the hot air blower 10 is delivered to the connecting pipe 12 through the hose 11, then distributed to each annular pipe 14, and finally sprayed evenly from the spray nozzle 15 at a 30° angle to preheat and initially cure the surface of the parts. At the same time, start the motor 7. The motor 7 drives the transmission rod 8 to rotate, so that the parts are slowly rotated in the curing chamber 6 to ensure that all surfaces of the parts are heated evenly.
[0033] Temperature monitoring and regulation: Temperature sensor 18 monitors the temperature inside curing chamber 6 in real time and transmits the temperature data to controller 5. Controller 5 automatically adjusts the output power of hot air blower 10 according to the preset target temperature to maintain a stable temperature inside curing chamber 6.
[0034] Hot air collection and circulation: The collection cover 16 collects the hot air ejected from the nozzle 15 and the hot air emitted from the surface of the components. After the hot air is collected in the collection cover 16, it is sent back to the input end of the hot air blower 10 through the output pipe 17, realizing the recycling of hot air and improving energy utilization efficiency.
[0035] Curing Completion and Part Removal: When the parts reach the preset curing time or degree of curing, the controller 5 issues a prompt signal. Turn off the hot air blower 10 and the motor 7. After the temperature inside the curing chamber 6 drops to a safe range, use the telescopic rod 4 to lower the curing chamber 6 to a suitable height and remove the parts rack and the cured parts.
Claims
1. An intelligent inductive component surface spraying and curing device, comprising a support frame (1), a controller (5) mounted on one side of the support frame (1), a curing chamber (6) mounted on the top surface of the support frame (1), and a motor (7) mounted on the top surface of the curing chamber (6), characterized in that: A transmission rod (8) is mounted on the bottom surface of the motor (7), and a uniform curing component (9) is provided on the upper part of the support frame (1), wherein: The uniform curing component (9) includes a hot air blower (10), which is located on one side of the support frame (1). A hose (11) is installed on one side of the hot air blower (10), and a connecting pipe (12) is installed at one end of the hose (11). A rotating frame (13) is provided on the top surface of the connecting pipe (12), and an annular pipe (14) is installed on the top surface of the connecting pipe (12). A spray pipe (15) is installed on the outer surface of the annular pipe (14), and a collection cover (16) is installed on the outer surface of the rotating frame (13). An output pipe (17) is installed on the inner wall of the collection cover (16).
2. The intelligent sensor-based component surface spraying and curing equipment according to claim 1, characterized in that: The support frame (1) is equipped with a limiting rod (2) on its top surface, a sliding plate (3) is installed on the outer surface of the limiting rod (2), a telescopic rod (4) is installed on the bottom surface of the sliding plate (3), a curing chamber (6) is installed on the top surface of the sliding plate (3), and a temperature sensor (18) is provided on the inner wall of the curing chamber (6).
3. The intelligent sensor-based component surface spraying and curing equipment according to claim 2, characterized in that: There are three limiting rods (2). The three limiting rods (2) are fixedly installed at equal intervals on the top surface of the support frame (1). The outer surfaces of the three limiting rods (2) are slidably connected to the inner wall of a sliding plate (3). The bottom surface of the sliding plate (3) is fixedly connected to the protruding end of the telescopic rod (4). The outer surface of the telescopic rod (4) is fixedly connected to the lower inner wall of the support frame (1). The controller (5) is electrically connected to the telescopic rod (4). The bottom surface of the curing chamber (6) is fixedly connected to the top surface of the support frame (1).
4. The intelligent sensor-based component surface spraying and curing equipment according to claim 2, characterized in that: The bottom surface of the curing chamber (6) is fixedly connected to the bottom surface of the motor (7), the output end of the motor (7) is fixedly connected to the top surface of the transmission rod (8), the bottom end of the transmission rod (8) is provided with a hook for suspending the parts rack after the parts have been sprayed, and the outer surface of the transmission rod (8) is movably and rotatably connected to the inner wall of the curing chamber (6).
5. The intelligent sensor-based component surface spraying and curing equipment according to claim 1, characterized in that: The outer surface of the transmission rod (8) is rotatably connected to the inner wall of the collection cover (16), the top surface of the collection cover (16) is fixedly connected to the top surface of the inner wall of the curing chamber (6), the output end of the hot air blower (10) is connected to one end of the hose (11) and they are in communication, and the inner wall of the hose (11) is in communication with the inner wall of the connecting pipe (12).
6. The intelligent inductive component surface spraying and curing equipment according to claim 5, characterized in that: The outer surface of the connecting pipe (12) is fixedly connected to the inner wall of the slide plate (3), the top surface of the connecting pipe (12) is fixedly connected to three annular pipes (14), the connecting pipe (12) and the annular pipes (14) are interconnected, and several nozzles (15) are fixedly installed on the outer surface of each annular pipe (14), and the angle of the nozzles (15) is 30°.
7. The intelligent inductive component surface spraying and curing equipment according to claim 2, characterized in that: The inner wall of the nozzle (15) is in communication with the inner wall of the annular pipe (14). The inner wall of the collection cover (16) is in contact with the upper outer surface of the rotating frame (13). The collection cover (16) is used to collect and gather hot air. The inner wall of the collection cover (16) is fixedly connected to the outer surface of the output pipe (17). The other end of the output pipe (17) is fixedly connected to and in communication with the input end of the hot air blower (10). The temperature sensor (18) is electrically connected to the controller (5).