Dish-shaped part automatic cleaning machine

Abstract

The utility model discloses an automatic cleaning machine for a dish-shaped piece, which belongs to the technical field of dish-shaped piece cleaning and comprises a rack, a cleaning mechanism, an automatic loading and unloading mechanism, a driving table, a pneumatic fixing piece, an automatic loading and unloading mechanism and a control mechanism. The device is installed on the top of the rack. According to the technical scheme, during cleaning, a cleaning mechanism works and moves to be attached to the outer wall of a dish-shaped part body, then a driving table works to drive the dish-shaped part body to rotate at a high speed so that the cleaning mechanism attached to the dish-shaped part body can conduct scraping and brushing cleaning on the surface of the dish-shaped part body, and after the dish-shaped part body is cleaned, an automatic loading and unloading mechanism moves; according to the automatic cleaning machine, the dish-shaped part body which is not cleaned is placed on the driving table, meanwhile, the cleaned dish-shaped part body is taken down, and in conclusion, the automatic cleaning machine can automatically complete the whole cleaning process of assembling, fixing, comprehensive cleaning and disassembling of the dish-shaped part body.

Description

Technical Field

[0001] This utility model relates to the field of disc-shaped component cleaning technology, specifically an automatic disc-shaped component cleaning machine. Background Technology

[0002] In the field of construction engineering, dish-shaped components are often used in conjunction with concrete pouring processes to meet various application requirements. These dish-shaped components typically refer to connectors, anchors, or structural reinforcements with a dish-shaped (or similar hyperboloid or arc-shaped) special shape used in concrete structures. Their core function is to optimize mechanical properties through geometry, enhance the load-bearing capacity of concrete structures, or achieve specific structural requirements. Some of these dish-shaped components need to be reused; therefore, they require batch cleaning before being used in the next batch to ensure their surfaces are clean and tidy.

[0003] In existing technologies, cleaning is usually done manually by operators. The entire process involves multiple steps such as handling, positioning and installation, manual cleaning, and workpiece disassembly, which makes the efficiency of manual cleaning relatively low and difficult to complete the cleaning of a large number of workpieces in a short time. At the same time, the parts usually weigh 8-20 kg, which means that the operator has to bear a large gravity load during loading and unloading, which poses certain dangers and increases the difficulty of operation. In addition, since disc-shaped parts are usually thin-walled parts and multiple surfaces need to be cleaned, the conventional external clamping method will interfere with the cleaning work, requiring repeated disassembly and assembly to ensure that the parts are thoroughly cleaned. Furthermore, the external clamping method can also easily cause the parts to deform. Therefore, to address the above problems, an automatic cleaning machine for disc-shaped parts is proposed. Utility Model Content

[0004] The technical problem this utility model aims to solve is to provide an automatic cleaning machine for disc-shaped parts. During cleaning, the cleaning mechanism moves to fit against the outer wall of the disc-shaped part. Then, the drive platform operates, driving the disc-shaped part to rotate at high speed, allowing the cleaning mechanism to scrape and clean its surface. After cleaning, the automatic loading and unloading mechanism moves, placing the uncleaned disc-shaped part on the drive platform and simultaneously removing the cleaned part. In summary, this automatic cleaning machine can automatically complete the entire cleaning process of assembling, fixing, cleaning, and disassembling the disc-shaped part. Furthermore, because the pneumatic fixing component uses an internal support method, it avoids the clamping structure obstructing the outer wall of the disc-shaped part, ensuring the cleaning mechanism can thoroughly clean its outer wall. This fixing method also prevents the disc-shaped part from being deformed by pressure. This solves the technical problems of existing disc-shaped part cleaning processes having low automation, requiring increased labor costs, resulting in heavy operator workload, and the outer wall of the disc being easily obstructed by the clamping structure, thus affecting the effective cleaning work.

[0005] The technical solution adopted by the embodiments of this application to solve its technical problem is:

[0006] An automatic cleaning machine for disc-shaped parts includes a frame with a drive platform inside for holding and rotating the disc-shaped parts. A pneumatic fixing component is mounted on the upper surface of the drive platform and located inside the disc-shaped parts; during operation, its outer support adheres to the inner wall of the disc-shaped parts to secure them. A cleaning mechanism is mounted on one side of the drive platform and adheres to the outer wall of the disc-shaped parts during operation for brush cleaning. An automatic loading and unloading mechanism is mounted on the top of the frame, directly above the drive platform, for placing uncleaned disc-shaped parts onto the drive platform. On the platform, the machine simultaneously removes the cleaned disc-shaped component. During cleaning, the cleaning mechanism moves to fit against the outer wall of the disc-shaped component. Then, the drive platform operates, driving the disc-shaped component to rotate at high speed, allowing the cleaning mechanism to scrape and clean its surface. After the disc-shaped component is cleaned, the automatic loading and unloading mechanism moves to place the uncleaned disc-shaped component on the drive platform and simultaneously removes the cleaned disc-shaped component. In summary, this automatic cleaning machine can automatically complete the entire cleaning process of assembling and fixing, thoroughly cleaning, and disassembling the disc-shaped component.

[0007] In one possible implementation, the cleaning mechanism includes a fixed frame on which a horizontally sliding movable frame is mounted. At the same time, a blade displacement cylinder is mounted on the fixed frame to drive the movable frame to slide back and forth. Based on the above technical solution, the blade displacement cylinder can drive the movable frame to move so that the cleaning structure mounted on it can move closer to or further away from the disc-shaped part body. At the same time, this displacement adjustment method can be adapted to disc-shaped parts bodies of different sizes.

[0008] In one possible implementation, a blade lifting cylinder is installed at the end of the movable frame, on which a cleaning blade assembly is mounted. The blade lifting cylinder drives the cleaning blade assembly to move up and down. The cleaning blade assembly consists of several scrapers at different positions and angles. During cleaning, each scraper is in contact with the end face of the corresponding disc-shaped part. When cleaning, the blade lifting cylinder operates to lower the cleaning blade assembly, so that each scraper is in contact with the end face of the corresponding disc-shaped part, achieving a comprehensive cleaning effect. After cleaning is completed, the blade lifting cylinder operates to move the cleaning blade assembly away from the disc-shaped part.

[0009] In one possible implementation, the drive platform includes a frame on which a rotatable rotating support platform is mounted, and a barrier is provided on the outside of the rotating support platform. In addition, a motor drive mechanism is provided at the bottom of the frame, which is connected to the rotating support platform through a clutch. During cleaning, the motor drive mechanism can drive the rotating support platform to rotate through the clutch, thereby driving the disc-shaped body mounted on it to rotate and cooperate in the cleaning work. The barrier can prevent the debris from splashing. In order to avoid the motor drive mechanism from frequently starting and stopping and affecting its service life, the clutch can control the interruption of power.

[0010] In one possible implementation, the pneumatic fastener includes a pneumatic chuck located at the center of the upper surface of the rotating support platform, on which several inner supports are mounted in a circumferential array. The pneumatic chuck is used to drive the inner supports to slide inward and outward. The above solution adopts an inner support type fixing method, which can avoid the clamping structure from obstructing the outer wall of the disc-shaped part, ensuring that the cleaning mechanism can thoroughly clean its outer wall. At the same time, this fixing method is less likely to cause the disc-shaped part to be deformed by pressure.

[0011] In one possible implementation, the automatic loading and unloading mechanism includes a guide rail with a reciprocating sliding frame installed therebetween. Meanwhile, a workpiece moving cylinder is installed on the frame to drive the sliding frame to slide. Based on the above scheme, the workpiece moving cylinder can drive the sliding frame to slide, providing the necessary structural basis for realizing the cyclic loading and unloading of the disc-shaped part body.

[0012] In one possible implementation, a first and a second transport cylinder are symmetrically arranged on the lower end face of the sliding frame, and an electromagnet adsorption frame is fixedly connected to the rod ends of both the first and second transport cylinders. The first and second transport cylinders correspond to the functions of loading and unloading, respectively. After cleaning, the second transport cylinder extends outward to grab the cleaned disc-shaped part body, while the first transport cylinder extends outward to grab the uncleaned disc-shaped part body. Then, the second transport cylinder moves under the drive of the sliding frame to remove the cleaned disc-shaped part body. Simultaneously, the uncleaned disc-shaped part body grabbed by the first transport cylinder moves to the top of the drive table, thereby realizing the function of automatic loading and unloading.

[0013] In one possible implementation, the electromagnet adsorption frame includes a hollow mounting rod with several symmetrically arranged electromagnet components fixedly mounted on its lower end face to adsorb and fix the disc-shaped part body. The electromagnet adsorption method can automatically complete the functions of grabbing and releasing materials.

[0014] In summary, this utility model has the following beneficial technical effects:

[0015] This disc-shaped part cleaning machine is equipped with a drive platform on which the disc-shaped part body is placed and positioned and fixed by pneumatic fixing components. During cleaning, the cleaning mechanism moves to fit against the outer wall of the disc-shaped part body. Then, the drive platform works, driving the disc-shaped part body to rotate at high speed, so that the cleaning mechanism can scrape and clean its surface. After the disc-shaped part body is cleaned, the automatic loading and unloading mechanism moves to place the uncleaned disc-shaped part body on the drive platform and remove the cleaned disc-shaped part body at the same time. In summary, this automatic cleaning machine can automatically complete the entire cleaning process of assembling and fixing the disc-shaped part body, cleaning and disassembling it, which can significantly reduce the labor input cost and significantly reduce the labor intensity of the operator.

[0016] In addition, since the pneumatic fastener adopts an internal support fixing method, it can avoid the clamping structure from obstructing the outer wall of the disc-shaped part, ensuring that the cleaning mechanism can thoroughly clean its outer wall. At the same time, this fixing method is less likely to cause the disc-shaped part to be deformed by pressure. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a partial structural schematic diagram of the present invention;

[0020] Figure 3 This is a schematic diagram of the cleaning mechanism structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the assembly structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the drive stage structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the automatic loading and unloading mechanism of this utility model.

[0024] In the diagram: 1. Frame; 2. Drive platform; 21. Platform; 22. Rotating support platform; 23. Enclosure; 24. Motor drive mechanism; 25. Clutch; 3. Pneumatic fixing component; 31. Pneumatic chuck; 32. Inner support frame; 4. Automatic loading and unloading mechanism; 41. Guide rail; 42. Sliding frame; 43. Workpiece moving cylinder; 44. First handling cylinder; 45. Second handling cylinder; 46. Electromagnetic adsorption frame; 5. Cleaning mechanism; 51. Fixed frame; 52. Movable frame; 53. Tool group displacement cylinder; 54. Tool group lifting cylinder; 55. Cleaning tool group; 6. Disc-shaped component body. Detailed Implementation

[0025] The technical solution in this application embodiment is to solve the problems mentioned in the background art, and the overall idea is as follows:

[0026] like Figure 1 As shown, this embodiment provides an automatic cleaning machine for disc-shaped parts, including a frame 1, inside which a drive platform 2 is installed. The drive platform 2 is used to place the disc-shaped part body 6 and drive it to rotate. A pneumatic fixing component 3 is installed on the upper surface of the drive platform 2 and located inside the disc-shaped part body 6. During operation, the outer support is in contact with the inner wall of the disc-shaped part body 6 to fix the disc-shaped part body 6. A cleaning mechanism 5 is installed on one side of the drive platform 2 and is in contact with the outer wall of the disc-shaped part body 6 during operation to perform brush cleaning. An automatic loading and unloading mechanism 4 is installed on the top of the frame 1 and located directly above the drive platform 2. It is used to load and unload uncleaned disc-shaped parts. The disc-shaped body 6 is placed on the drive platform 2, and the cleaned disc-shaped body 6 is removed at the same time. During cleaning, the cleaning mechanism 5 works to fit against the outer wall of the disc-shaped body 6. Then the drive platform 2 works, driving the disc-shaped body 6 to rotate at high speed, so that the cleaning mechanism 5 can scrape and clean its surface. After the disc-shaped body 6 is cleaned, the automatic loading and unloading mechanism 4 moves to place the uncleaned disc-shaped body 6 on the drive platform 2, and at the same time removes the cleaned disc-shaped body 6. In summary, this automatic cleaning machine can automatically complete the entire cleaning process of assembling and fixing the disc-shaped body 6, cleaning it thoroughly, and disassembling it.

[0027] The cleaning mechanism 5 includes a fixed frame 51 on which a horizontally sliding movable frame 52 is mounted. A blade displacement cylinder 53 is mounted on the fixed frame 51 to drive the movable frame 52 to reciprocate. Based on this technical solution, the blade displacement cylinder 53 can drive the movable frame 52 to move, allowing the cleaning structure mounted on it to move closer to or further away from the disc-shaped body 6. This displacement adjustment method can adapt to disc-shaped body 6 of different sizes. A blade lifting cylinder 54 is mounted at the end of the movable frame 52, on which a cleaning blade assembly is mounted. 55. The blade assembly lifting cylinder 54 drives the cleaning blade assembly 55 to move up and down. The cleaning blade assembly 55 consists of several scrapers at different positions and angles. During cleaning, each scraper is in contact with the end face of the corresponding disc-shaped body 6. When cleaning, the blade assembly lifting cylinder 54 operates to lower the cleaning blade assembly 55, allowing each scraper to contact the end face of the corresponding disc-shaped body 6, achieving a thorough cleaning. After cleaning, the blade assembly lifting cylinder 54 operates to move the cleaning blade assembly 55 away from the disc-shaped body 6, such as... Figure 2 - Figure 3 As shown.

[0028] The drive platform 2 includes a frame 21 on which a rotatable rotating support platform 22 is mounted. A retaining wall 23 is provided on the outside of the rotating support platform 22. Furthermore, a motor drive mechanism 24 is located at the bottom of the frame 21, which is connected to the rotating support platform 22 via a clutch 25. During cleaning, the motor drive mechanism 24 can drive the rotating support platform 22 to rotate via the clutch 25, thereby rotating the disc-shaped component body 6 mounted on it to perform the cleaning work. The retaining wall 23 prevents debris from splashing. To avoid frequent starting and stopping of the motor drive mechanism 24 and affecting its lifespan, the clutch 25 controls the interruption of power. Figure 5 As shown.

[0029] The pneumatic fixing component 3 includes a pneumatic chuck 31 located at the center of the upper end face of the rotating support platform 22. Several inner support frames 32 arranged in a circular array are mounted on the pneumatic chuck 31. The pneumatic chuck 31 drives the inner support frames 32 to slide inwards and outwards. This scheme employs an inner support fixing method, which avoids the clamping structure obstructing the outer wall of the disc-shaped component body 6, ensuring that the cleaning mechanism 5 can thoroughly clean its outer wall. Simultaneously, this fixing method is less likely to cause the disc-shaped component body 6 to deform under pressure. Figure 4 As shown.

[0030] The automatic loading and unloading mechanism 4 includes a guide rail 41, in which a reciprocating sliding frame 42 is installed. Meanwhile, a workpiece moving cylinder 43 is installed on the frame 1 to drive the sliding frame 42 to slide. Based on the above scheme, the workpiece moving cylinder 43 can drive the sliding frame 42 to slide, providing the necessary structural foundation for the cyclic loading and unloading of the disc-shaped body 6. A first transport cylinder 44 and a second transport cylinder 45 are symmetrically arranged on the lower end face of the sliding frame 42, and both the rod ends of the first transport cylinder 44 and the second transport cylinder 45 are fixedly connected to an electromagnet for attraction. The frame 46, the first transfer cylinder 44, and the second transfer cylinder 45 correspond to the loading and unloading functions, respectively. After cleaning, the second transfer cylinder 45 extends to grab the cleaned disc-shaped part body 6, while the first transfer cylinder 44 extends to grab the uncleaned disc-shaped part body 6. Then, driven by the sliding frame 42, the second transfer cylinder 45 moves to remove the cleaned disc-shaped part body 6. Simultaneously, the uncleaned disc-shaped part body 6 grabbed by the first transfer cylinder 44 moves to the top of the drive table 2, thus realizing the automatic loading and unloading function. Figure 6 As shown.

[0031] The electromagnet adsorption frame 46 includes a hollow mounting rod with several symmetrically arranged electromagnet components fixedly mounted on its lower end face to adsorb and fix the disc-shaped body 6. The electromagnet adsorption method can automatically complete the functions of grabbing and releasing materials.

[0032] The working principle and usage process of this utility model:

[0033] The disc-shaped part cleaning machine is equipped with a drive platform 2, on which the disc-shaped part body 6 is placed and positioned and fixed by a pneumatic fixing component 3. During cleaning, the cleaning mechanism 5 moves to fit against the outer wall of the disc-shaped part body 6. Then, the drive platform 2 works, driving the disc-shaped part body 6 to rotate at high speed, so that the cleaning mechanism 5 can scrape and clean its surface. After the disc-shaped part body 6 is cleaned, the automatic loading and unloading mechanism 4 moves to place the uncleaned disc-shaped part body 6 on the drive platform 2 and remove the cleaned disc-shaped part body 6 at the same time. In summary, this automatic cleaning machine can automatically complete the entire cleaning process of assembling and fixing the disc-shaped part body 6, cleaning and disassembling it, which can significantly reduce the labor input cost and significantly reduce the labor intensity of the operator.

[0034] After cleaning, the second transfer cylinder 45 extends to grab the cleaned disc-shaped body 6, while the first transfer cylinder 44 extends to grab the uncleaned disc-shaped body 6. Then, the second transfer cylinder 45 moves under the drive of the sliding frame 42 to remove the cleaned disc-shaped body 6. Simultaneously, the uncleaned disc-shaped body 6 grabbed by the first transfer cylinder 44 moves to the top of the drive table 2, thereby realizing the function of automatic loading and unloading.

[0035] In addition, since the pneumatic fastener 3 adopts an internal support fixing method, it can avoid the clamping structure from obstructing the outer wall of the disc-shaped body 6, ensuring that the cleaning mechanism 5 can thoroughly clean its outer wall. At the same time, this fixing method is less likely to cause the disc-shaped body 6 to be deformed by pressure.

[0036] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. An automatic cleaning machine for disc-shaped parts, characterized in that, include: The frame (1) has a drive platform (2) installed inside it. The drive platform (2) is used to place the disc-shaped body (6) and drive it to rotate. The pneumatic fixing component (3) is installed on the upper end face of the drive platform (2) and located inside the disc-shaped body (6). During operation, the outer support fits against the inner wall of the disc-shaped body (6) to fix the disc-shaped body (6). The cleaning mechanism (5) is installed on one side of the drive platform (2) and fits against the outer wall of the disc-shaped body (6) during operation to perform brush cleaning. An automatic loading and unloading mechanism (4) is installed on top of the frame (1) and directly above the drive table (2). It is used to place the uncleaned disc body (6) on the drive table (2) and remove the cleaned disc body (6) at the same time.

2. The automatic cleaning machine for disc-shaped parts according to claim 1, characterized in that: The cleaning mechanism (5) includes a fixed frame (51) on which a movable frame (52) that can slide horizontally is mounted. At the same time, a blade displacement cylinder (53) for driving the movable frame (52) to slide back and forth is mounted on the fixed frame (51).

3. The automatic cleaning machine for disc-shaped parts according to claim 2, characterized in that: The movable frame (52) is equipped with a blade lifting cylinder (54) at its end, on which a cleaning blade assembly (55) is mounted. The blade lifting cylinder (54) is used to drive the cleaning blade assembly (55) to move up and down. The cleaning blade assembly (55) consists of several scrapers at different positions and angles. During cleaning, each scraper is in contact with the end face of the corresponding disc-shaped body (6).

4. The automatic cleaning machine for disc-shaped parts according to claim 1, characterized in that: The drive platform (2) includes a frame (21) on which a rotatable rotating support platform (22) is mounted, and a enclosure (23) is provided on the outside of the rotating support platform (22). In addition, a motor drive mechanism (24) is provided at the bottom of the frame (21), which is connected to the rotating support platform (22) through a clutch (25).

5. An automatic cleaning machine for disc-shaped parts according to claim 1, characterized in that: The pneumatic fixing component (3) includes a pneumatic chuck (31) located at the center of the upper end face of the rotating support platform (22), on which several inner support frames (32) are mounted in a circular array. The pneumatic chuck (31) is used to drive the inner support frames (32) to slide inward and outward.

6. The automatic cleaning machine for disc-shaped parts according to claim 1, characterized in that: The automatic loading and unloading mechanism (4) includes a guide rail (41) with a sliding frame (42) that can slide back and forth. Meanwhile, a workpiece moving cylinder (43) for driving the sliding frame (42) to slide is installed on the frame (1).

7. An automatic cleaning machine for disc-shaped parts according to claim 6, characterized in that: The lower end face of the sliding frame (42) is equipped with a first transport cylinder (44) and a second transport cylinder (45) arranged symmetrically, and the rod ends of the first transport cylinder (44) and the second transport cylinder (45) are fixedly connected to an electromagnet adsorption frame (46).

8. An automatic cleaning machine for disc-shaped parts according to claim 7, characterized in that: The electromagnet adsorption frame (46) includes a hollow mounting rod, on the lower end of which several symmetrically arranged electromagnet components are fixedly mounted to adsorb and fix the disc-shaped body (6).

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