Turnover device for full-automatic ultrasonic bottle washing machine

Abstract

The utility model discloses a turnover device for a full-automatic ultrasonic bottle washer, which comprises a cleaning unit and a turnover unit, the cleaning unit comprises a support box and an ultrasonic generator fixedly mounted on one side of the support box, the inner wall of the support box is fixedly connected with a cleaning box, a plurality of transducers are fixedly mounted at the bottom of the cleaning box, and the turnover unit is connected with the ultrasonic generator. The overturning unit comprises a containing box arranged in a cleaning box, a plurality of rectangular openings are formed in the two sides and the bottom of the containing box, the overturning unit further comprises a driving part and a bottle limiting part, the driving part is used for driving the containing box to overturn, and the bottle limiting part is used for distributing bottles in the containing box at certain intervals. According to the ultrasonic cleaning device, the glass bottles can be prevented from being collided during overturning through the bottle limiting part, and when the glass bottles are subjected to ultrasonic cleaning, the placing box can be driven by the driving part to overturn, so that impurities in the bottles sink and are discharged from bottle openings under the action of gravity, and the impurities are prevented from remaining in the bottles.

Description

Technical Field

[0001] This utility model relates to the field of ultrasonic cleaning technology, and in particular to a flipping device for a fully automatic ultrasonic bottle washing machine. Background Technology

[0002] Ultrasonic cleaners transmit high-frequency vibration energy into the cleaning fluid, creating a cavitation effect. These cavitation bubbles rapidly expand and burst in the liquid, forming powerful shock waves and microjets that act on the surface of the object being cleaned, peeling off dirt and dispersing it in the cleaning fluid.

[0003] In ultrasonic cleaning of glass bottles, the conventional process involves placing each glass bottle in a cleaning tank and using an ultrasonic cleaner to complete the cleaning. However, existing ultrasonic cleaning equipment lacks a flipping device. Under the action of high-frequency ultrasonic vibration, although impurities attached to the inner wall of the glass bottle can be detached from the surface, the detached impurities often accumulate inside the bottle and cannot be discharged on their own. This results in some impurities remaining in the cleaned glass bottles, requiring a second internal rinse. This not only increases the cleaning process and time cost but also reduces the overall cleaning efficiency. Therefore, a flipping device for a fully automatic ultrasonic bottle washing machine is proposed. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the current fully automatic ultrasonic bottle washing machine's flipping device, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a flipping device for a fully automatic ultrasonic bottle washing machine, which is suitable for solving the problem that when ultrasonically cleaning glass bottles, impurities often accumulate inside the bottle and cannot be discharged on their own. This results in some impurities remaining in the cleaned glass bottles, requiring a second internal rinse, which not only increases the cleaning process and time cost, but also reduces the overall cleaning efficiency.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a flipping device for a fully automatic ultrasonic bottle washing machine, comprising:

[0008] A cleaning unit includes a support box and an ultrasonic generator fixedly installed on one side of the support box. A cleaning box is fixedly connected to the inner wall of the support box, and multiple transducers are fixedly installed at the bottom of the cleaning box.

[0009] The flipping unit includes a placement box located inside the cleaning tank. The placement box has multiple rectangular openings on both sides and the bottom. The flipping unit also includes a driving part and a bottle limiting part. The driving part is used to drive the placement box to flip, and the bottle limiting part is used to distribute the bottles at certain intervals in the placement box.

[0010] The limiting unit includes a deflection part and a locking part, wherein the deflection part is used to seal the placement box and the locking part is used to fix the deflection part.

[0011] As a preferred embodiment of the flipping device for the fully automatic ultrasonic bottle washing machine described in this utility model, the bottom of the washing tank is fixedly connected to a drain pipe, and one end of the drain pipe passes through the support box and is fitted with a valve.

[0012] As a preferred embodiment of the flipping device for a fully automatic ultrasonic bottle washing machine described in this utility model, wherein: the inner wall of the washing tank is fixedly connected with inclined guide plates, and the guide plates are inclined downward toward the drain pipe.

[0013] As a preferred embodiment of the flipping device for a fully automatic ultrasonic bottle washing machine described in this utility model, the driving unit includes a servo motor fixedly installed on one side of the support box, and rotating columns are fixedly connected to both sides of the placement box. The two rotating columns are respectively rotatably connected to both sides of the inner wall of the washing tank. The output end of the servo motor rotates through the support box and the washing tank in sequence, and the output end of the servo motor is fixedly connected to one of the rotating columns.

[0014] As a preferred embodiment of the flipping device for a fully automatic ultrasonic bottle washing machine described in this utility model, the bottle limiting part includes multiple pairs of support plates fixedly connected to the bottom of the inner cavity of the placement box, and an annular sleeve is fixedly connected to the top of each pair of support plates, and a rubber sleeve is fixedly connected to the inner wall of each annular sleeve.

[0015] As a preferred embodiment of the flipping device for a fully automatic ultrasonic bottle washing machine described in this utility model, the deflection part includes two L-shaped plates respectively fixed on both sides of the placement box, and a cover plate is rotatably connected between the two L-shaped plates, with multiple drainage holes opened on the top of the cover plate.

[0016] As a preferred embodiment of the flipping device for a fully automatic ultrasonic bottle washing machine described in this utility model, the deflection part includes a drive motor fixedly installed on one side of one of the L-shaped plates, and the output end of the drive motor rotates through the L-shaped plate and is fixed to the cover plate.

[0017] As a preferred embodiment of the flipping device for a fully automatic ultrasonic bottle washing machine described in this utility model, the locking part includes a fixing plate fixedly connected to one side of the cover plate, a connecting plate fixedly connected to one side of the placement box, a threaded rod slidingly passing through the top of the fixing plate, and the bottom end of the threaded rod passing through the connecting plate and threadedly connected to the connecting plate.

[0018] The beneficial effects of this utility model are as follows: the bottle limiting part can distribute multiple glass bottles at certain intervals in the placement box to avoid collisions during deflection. When the deflection part seals the placement box, the glass bottles can be ultrasonically cleaned. The driving part can drive the placement box to flip, causing the impurities that have been detached from the bottle to sink and be discharged from the bottle mouth under the action of gravity, thus preventing impurities from remaining in the bottle. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0020] Figure 1 This is a schematic diagram of the overall structure of the flipping device for the fully automatic ultrasonic bottle washing machine proposed in this utility model.

[0021] Figure 2 This is a cross-sectional schematic diagram of the internal structure of the cleaning box proposed in this utility model;

[0022] Figure 3 This is a cross-sectional schematic diagram of the internal structure of the placement box proposed in this utility model;

[0023] Figure 4 This is a schematic diagram of the locking mechanism proposed in this utility model.

[0024] Explanation of reference numerals in the attached figures:

[0025] 100. Cleaning unit; 101. Support box; 102. Ultrasonic generator; 103. Cleaning box; 104. Transducer; 105. Drain pipe; 106. Guide plate;

[0026] 200, Flipping unit; 201, Placement box; 202, Drive unit; 202a, Servo motor; 202b, Rotating column; 203, Bottle limiting unit; 203a, Support plate; 203b, Annular sleeve; 203c, Rubber sleeve;

[0027] 300, Limiting unit; 301, Deflection part; 301a, L-shaped plate; 301b, Cover plate; 301c, Drive motor; 302, Locking part; 302a, Fixing plate; 302b, Connecting plate; 302c, Threaded rod. Detailed Implementation

[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0031] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0032] Example 1

[0033] Reference Figures 1-4 This is the first embodiment of the present invention, which provides a flipping device for a fully automatic ultrasonic bottle washing machine, which can drive the glass bottle to flip, so that the impurities that have been removed from the bottle sink out from the bottle mouth under the action of gravity, so as to avoid impurities remaining in the bottle. It includes: a cleaning unit 100, a flipping unit 200 and a limiting unit 300.

[0034] The cleaning unit 100 includes a support box 101 and an ultrasonic generator 102 fixedly installed on one side of the support box 101. A cleaning box 103 is fixedly connected to the inner wall of the support box 101, and multiple transducers 104 are fixedly installed at the bottom of the cleaning box 103.

[0035] The flipping unit 200 includes a placement box 201 disposed in the cleaning tank 103. The placement box 201 has multiple rectangular openings on both sides and the bottom. The flipping unit 200 also includes a driving part 202 and a bottle limiting part 203. The driving part 202 is used to drive the placement box 201 to flip, and the bottle limiting part 203 is used to distribute the bottles in the placement box 201 at certain intervals.

[0036] The limiting unit 300 includes a deflection part 301 and a locking part 302. The deflection part 301 is used to seal the placement box 201, and the locking part 302 is used to fix the deflection part 301.

[0037] The bottle openings of the glass bottles are vertically aligned and spaced at a certain interval within the placement box 201 by the bottle limiting part 203. The bottle limiting part 203 is used to prevent the multiple glass bottles inside the placement box 201 from moving and colliding with each other. After placement, the opening at the top of the placement box 201 is sealed by the deflection part 301, and the deflection part 301 is fixed to the placement box 201 by the locking part 302, thereby sealing the glass bottles inside the placement box 201. Then, clean water is added to the cleaning tank 103 for ultrasonic cleaning. The connecting wire of the transducer 104 is electrically connected to the output terminal of the ultrasonic generator 102. The ultrasonic generator 102 converts the power frequency AC power into high frequency AC power, and the transducer 104 converts the high frequency electrical energy generated by the ultrasonic generator 102 into mechanical vibration. The vibration is transmitted to the clean water through the wall of the cleaning tank 103, thereby performing ultrasonic cleaning.

[0038] Impurities that detach from the surface of the glass bottle can pass through the rectangular opening of the placement box 201 and settle into the cleaning tank 103. The drive unit 202 can rotate the placement box 201 180 degrees, so that the opening of the glass bottle is vertically downward, so that the impurities inside the bottle sink out from the opening under the action of gravity, thereby preventing impurities from remaining in the bottle. After cleaning, the wastewater in the cleaning tank 103 is discharged. Then the drive unit 202 rotates the placement box 201 180 degrees again. Then the locking unit 302 releases the fixation of the deflection unit 301 and opens the deflection unit 301. Then the cleaned glass bottle can be taken out from the placement box 201.

[0039] Example 2

[0040] Reference Figure 1 and Figure 2 This is the second embodiment of the present invention. Unlike the previous embodiment, the bottom of the cleaning box 103 is fixedly connected to a drain pipe 105. One end of the drain pipe 105 passes through the support box 101 and is fitted with a valve.

[0041] After cleaning, open the valve of the drain pipe 105 to discharge the wastewater in the cleaning tank 103. At this time, the bottle mouth is vertically downward, and the wastewater in the glass bottle is directly drained, so that the cleaned glass bottle can be taken out directly.

[0042] In addition, the inner wall of the cleaning tank 103 is fixedly connected with inclined guide plates 106, which are inclined downward toward the drain pipe 105 to facilitate the flow of sewage toward the drain pipe 105.

[0043] Impurities settled on the surface of the guide plate 106 will automatically move towards the drain pipe 105 under the influence of water flow and their own gravity, so that the drain pipe 105 can quickly discharge sewage. After the glass bottle is removed, the cleaning tank 103 is rinsed. At this time, the water flow will also flow along the inclined surface of the guide plate 106 to thoroughly flush the remaining impurities to the drain pipe 105 for discharge, so as to avoid impurity residue.

[0044] Example 3

[0045] Reference Figures 1-3 This is the third embodiment of the present invention. Unlike the previous embodiment, the drive unit 202 includes a servo motor 202a fixedly installed on one side of the support box 101. Rotary columns 202b are fixedly connected to both sides of the placement box 201. The two rotating columns 202b are respectively rotatably connected to both sides of the inner wall of the cleaning box 103. The output end of the servo motor 202a rotates through the support box 101 and the cleaning box 103 in sequence. The output end of the servo motor 202a is fixedly connected to one of the rotating columns 202b.

[0046] The output shaft of the servo motor 202a can be sealed with the cleaning box 103 through sealing bearings and other sealing components. The servo motor 202a can drive the placement box 201 to rotate through the rotating column 202b, so that the placement box 201 can be flipped at an angle of 180 degrees to ensure that no impurities remain in the glass bottle.

[0047] Specifically, the bottle limiting part 203 includes multiple pairs of support plates 203a fixedly connected to the bottom of the inner cavity of the placement box 201. Each pair of support plates 203a has an annular sleeve 203b fixedly connected to its top, and each annular sleeve 203b has a rubber sleeve 203c fixedly connected to its inner wall.

[0048] When placing glass bottles, they can be inserted into the corresponding rubber sleeves 203c in sequence. Each rubber sleeve 203c has a flared top design, making the placement process smoother and more convenient. The inner diameter of the rubber sleeve 203c is larger than the outer diameter of the glass bottle, so as to leave enough space for impurities on the bottle surface to fall off naturally during the cleaning process. In addition, multiple ring sleeves 203b are distributed at intervals, which not only fix the glass bottles, but also prevent the bottles from colliding with each other, further improving the safety of the glass bottles during the cleaning process.

[0049] Example 4

[0050] Reference Figures 2-4 This is the fourth embodiment of the present utility model. Unlike the previous embodiment, the deflection part 301 includes two L-shaped plates 301a that are respectively fixed on both sides of the placement box 201. The two L-shaped plates 301a are rotatably connected to a cover plate 301b, and the top of the cover plate 301b is provided with multiple water outlets.

[0051] The size of the cover plate 301b matches the placement box 201. The cover plate 301b can rotate between the two L-shaped plates 301a. When the cover plate 301b is opened, the glass bottle is placed in the placement box 201. Then the cover plate 301b is deflected to block the opening of the placement box 201 and is fixed by the locking part 302 to prevent the glass bottle from slipping out of the placement box 201. After the placement box 201 is deflected, impurities in the glass bottle can pass through the drain hole of the cover plate 301b.

[0052] Specifically, the deflection part 301 also includes a drive motor 301c fixedly installed on one side of one of the L-shaped plates 301a. The output end of the drive motor 301c rotates through the L-shaped plate 301a and is fixed to the cover plate 301b.

[0053] The drive motor 301c has an anti-slip function. The drive motor 301c can drive the cover plate 301b to open and close, so as to facilitate the use of the cover plate 301b.

[0054] The locking part 302 includes a fixing plate 302a fixedly connected to one side of the cover plate 301b, a connecting plate 302b fixedly connected to one side of the placement box 201, a threaded rod 302c slidingly passing through the top of the fixing plate 302a, and the bottom end of the threaded rod 302c passing through the connecting plate 302b and threadedly connected to the connecting plate 302b.

[0055] After the cover plate 301b is closed and tightly attached to the surface of the placement box 201, the threaded rod 302c is rotated to make it threadedly connected to the connecting plate 302b. Thus, the cover plate 301b is restricted by the fixing plate 302a and the connecting plate 302b, and the cover plate 301b is fixed on the placement box 201. The threaded rod 302c is removed by rotating on the fixing plate 302a. Then, the cover plate 301b is driven to rotate and open by the drive motor 301c to facilitate the removal of the glass bottle.

[0056] During use, the cover plate 301b is first rotated and opened by the drive motor 301c. Then, the mouths of multiple glass bottles are inserted into the corresponding rubber sleeves 203c in a vertically upward position. After placement, the cover plate 301b is rotated and closed by the drive motor 301c again, so that the cover plate 301b is closed and tightly attached to the surface of the placement box 201. Then, the threaded rod 302c is rotated to connect with the connecting plate 302b to fix the cover plate 301b on the placement box 201. Next, clean water is added to the cleaning tank 103, and the transducer 104 and ultrasonic generator 102 are started to perform ultrasonic cleaning on the glass bottles. Impurities that fall off the surface of the glass bottles can pass through the rectangular opening of the placement box 201 and settle in the cleaning tank 103.

[0057] After a certain cleaning time, the servo motor 202a drives the placement box 201 to rotate 180 degrees, making the glass bottle mouth vertically downward, so that the impurities inside the bottle sink and are discharged from the bottle mouth under the action of gravity. After cleaning, the valve of the drain pipe 105 is opened to drain the sewage in the cleaning tank 103. After the sewage in the glass bottle is emptied, the servo motor 202a drives the placement box 201 to rotate 180 degrees again. Then, the threaded rod 302c is rotated off the fixing plate 302a to release the fixing of the cover plate 301b. Then, the drive motor 301c drives the cover plate 301b to rotate and open, so that the user can take out the glass bottles one by one from the rubber sleeve 203c. After the bottles are taken out, the cleaning tank 103 is rinsed to clean the next batch of glass bottles.

[0058] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A turnover device for a full-automatic ultrasonic bottle washer, characterized in that, include: The cleaning unit (100) includes a support box (101) and an ultrasonic generator (102) fixedly installed on one side of the support box (101). The inner wall of the support box (101) is fixedly connected to a cleaning box (103), and a plurality of transducers (104) are fixedly installed at the bottom of the cleaning box (103). The flipping unit (200) includes a placement box (201) disposed in the cleaning tank (103). The placement box (201) has multiple rectangular openings on both sides and the bottom. The flipping unit (200) also includes a driving part (202) and a bottle limiting part (203). The driving part (202) is used to drive the placement box (201) to flip. The bottle limiting part (203) is used to distribute the bottles in the placement box (201) at a certain interval. The limiting unit (300) includes a deflection part (301) and a locking part (302), wherein the deflection part (301) is used to seal the placement box (201) and the locking part (302) is used to fix the deflection part (301).

2. The flipping device for a fully automatic ultrasonic bottle washing machine according to claim 1, characterized in that: The bottom of the cleaning tank (103) is fixedly connected to a drain pipe (105), one end of which passes through the support box (101) and is fitted with a valve.

3. The flipping device for a fully automatic ultrasonic bottle washing machine according to claim 2, characterized in that: The inner wall of the cleaning tank (103) is fixedly connected with inclined guide plates (106), which are inclined downward toward the drain pipe (105).

4. The flipping device for a fully automatic ultrasonic bottle washing machine according to claim 3, characterized in that: The drive unit (202) includes a servo motor (202a) fixedly installed on one side of the support box (101). Rotary columns (202b) are fixedly connected to both sides of the placement box (201). The two rotating columns (202b) are respectively rotatably connected to the two sides of the inner wall of the cleaning tank (103). The output end of the servo motor (202a) rotates through the support box (101) and the cleaning tank (103) in sequence. The output end of the servo motor (202a) is fixedly connected to one of the rotating columns (202b).

5. The flipping device for a fully automatic ultrasonic bottle washing machine according to claim 4, characterized in that: The bottle limiting part (203) includes multiple pairs of support plates (203a) fixedly connected to the bottom of the inner cavity of the placement box (201). Each pair of support plates (203a) is fixedly connected to the top of an annular sleeve (203b), and each annular sleeve (203b) is fixedly connected to the inner wall of a rubber sleeve (203c).

6. The flipping device for a fully automatic ultrasonic bottle washing machine according to claim 5, characterized in that: The deflection part (301) includes two L-shaped plates (301a) fixed on both sides of the placement box (201), and a cover plate (301b) is rotatably connected between the two L-shaped plates (301a). The top of the cover plate (301b) has multiple drainage holes.

7. The flipping device for a fully automatic ultrasonic bottle washing machine according to claim 6, characterized in that: The deflection part (301) includes a drive motor (301c) fixedly installed on one side of one of the L-shaped plates (301a). The output end of the drive motor (301c) rotates through the L-shaped plate (301a) and is fixed to the cover plate (301b).

8. The flipping device for a fully automatic ultrasonic bottle washing machine according to claim 7, characterized in that: The locking part (302) includes a fixing plate (302a) fixedly connected to one side of the cover plate (301b), a connecting plate (302b) fixedly connected to one side of the placement box (201), a threaded rod (302c) slidably passing through the top of the fixing plate (302a), and the bottom end of the threaded rod (302c) passing through the connecting plate (302b) and threadedly connected to the connecting plate (302b).

Images