Stamping die receiver

Abstract

The utility model discloses a material receiver for a stamping die. The material receiver comprises a material receiving table, a material lifting assembly and a waste removing assembly. The receiving table and the receiving hopper are of a V-shaped structure, and it is ensured that stamping parts and waste can smoothly flow into an inner cavity of the receiving hopper. The material lifting assembly is of a stepped sliding structure, and the driving rod drives the lifting plate set to slide on the surface of the fixed guide plate in a reciprocating mode, so that stamping parts or waste materials are efficiently conveyed to the conveying output rail, material accumulation is reduced, and it is ensured that materials are arranged and output one by one. The waste removing assembly comprises an industrial camera and a steering engine, images are analyzed through the visual detection module, waste is accurately recognized and removed, and effective separation of stamping parts and the waste is ensured. The system can effectively reduce manual intervention and improve the production efficiency and the automation level.

Description

Technical Field

[0001] This utility model relates to the field of stamping processing technology, specifically to a stamping die receiving device. Background Technology

[0002] With the continuous improvement of automation in the manufacturing industry, especially in the production of stamping dies, the requirements for the separation, conveying, and discharge of stamped parts and waste materials are becoming increasingly stringent. Traditional stamping die receiving systems often rely on manual intervention for the classification, conveying, and waste removal of stamped parts. This not only increases labor costs but also makes it prone to misoperation and classification errors, affecting production efficiency and product quality.

[0003] In existing technologies, common stamping die receiving systems include receiving tables, conveyor belts, and scrap rejection devices. These devices separate stamped parts and scrap mechanically or manually, but they typically suffer from the following problems:

[0004] Material accumulation and poor conveying: The material conveying structure in traditional systems is relatively simple, which often leads to the accumulation of stamped parts and scrap, affecting conveying efficiency and the level of system automation. Especially in mass production, the accumulation and retention of materials often cause production stagnation, making it impossible to sort and output materials one by one, thus reducing production efficiency.

[0005] Mixing of scrap and stamped parts: Currently, many receiving systems still rely on manual labor or simple mechanical devices to separate scrap from stamped parts. This not only easily leads to the mixing of scrap and stamped parts, but also frequent manual intervention causes instability in the production process, increasing the difficulty of operation and costs.

[0006] Therefore, improving the automation level of stamping die receiving devices, especially in the separation of stamped parts and scrap, material conveying, and scrap removal, has become an important issue in current technology. To achieve efficient and accurate material classification and conveying, reduce manual intervention, and improve production efficiency, this invention proposes an optimized stamping die receiving device. Through the stepped sliding structure of the material lifting component and the visual inspection and servo control system of the scrap removal component, the above problems are solved, enabling more effective sequential material output and efficient scrap separation. Utility Model Content

[0007] This utility model relates to a stamping die receiving device, aiming to improve the efficiency and accuracy of stamping die receiving. Specifically, by optimizing the design of the feeding component and the scrap rejection component, this utility model can achieve efficient separation of stamped parts and scrap, reduce manual intervention, and improve the automation level and overall work efficiency of the production line.

[0008] The purpose of this invention is to provide a receiving device that can efficiently separate stamped parts and waste materials, reduce the situation where waste materials are mixed into effective stamped parts, and improve the accuracy and efficiency of the stamping die receiving process.

[0009] The technical solution of this utility model is as follows:

[0010] A stamping die receiving device includes: a receiving platform, a lifting assembly, and a scrap removal assembly, as well as a receiving hopper fixed to the surface of the receiving platform and a conveying output rail fixed to the top of the receiving platform. The scrap removal assembly is arranged on the surface of the conveying output rail. The lifting assembly includes a fixed guide plate, a lifting plate assembly, and a drive rod fixed to the bottom surface of the receiving platform. The output end of the drive rod is disposed on the surface of the lifting plate assembly and is used to drive the fixed guide plate to slide back and forth along the surface of the lifting plate assembly. The scrap removal assembly includes an industrial camera, a servo motor, and a swing arm fixed to the output end of the servo motor. The output end of the industrial camera is electrically connected to a vision inspection module. A scrap discharge hopper is fixedly installed on one side of the conveying output rail, and the scrap discharge hopper is arranged opposite to the positions of the industrial camera and the servo motor on both sides of the conveying output rail.

[0011] Specifically, the receiving platform and the receiving hopper are both arranged at an angle, and the opposite surfaces of the receiving hopper and the receiving platform are V-shaped. The top surfaces of the guide plate and the lifting plate assembly are arranged perpendicular to the surface of the receiving platform.

[0012] Specifically, the fixed guide plate includes several fixed plates connected in a stepped manner, the lifting plate group includes several sliding plates connected in a stepped manner, and a slider seat is fixedly installed on the surface of the fixed plate. A moving rail rod that is slidably connected to the slider seat is fixedly installed on the surface of the sliding plate. The top surface of the top fixed plate and the top surface of the conveying output rail are located on the same horizontal plane.

[0013] Specifically, the drive rod, fixed guide plate, lifting plate assembly, and moving rail rod are arranged in parallel to each other, and the drive rod is an electric actuator or a cylinder structure.

[0014] Specifically, the top surface of the slide plate is on the same plane as the bottom surface of the inner cavity of the receiving bucket when it is in the initial position, and the top surface of the slide plate is on the same plane as the top surface of the fixed plate when the drive rod is at its maximum extension.

[0015] Specifically, the vision detection module is used to detect and analyze stamping material and stamping waste through visual images. The output end of the vision detection module is electrically connected to the servo control end, and the servo is used to drive the swing arm to deflect.

[0016] The receiving platform and receiving hopper form a V-shaped structure. The receiving platform is located below the stamping die and receives the stamped parts and scrap material transferred from the die. The inclined structure of the receiving platform ensures that the stamped parts and scrap material can flow smoothly into the inner cavity of the receiving hopper, avoiding stagnation or blockage.

[0017] The material lifting assembly includes a guide plate, a lifting plate assembly, and a drive rod.

[0018] Fixed guide plate: The fixed guide plate consists of several fixed plates connected in a stepped manner, providing the guiding path required for conveying the stamped parts. The surface of the fixed guide plate is equipped with a slider seat, which is connected to the lifting plate assembly to ensure that the stamped parts move along the path of the fixed guide plate.

[0019] Lifting Plate Assembly: The lifting plate assembly consists of multiple sliding plates that slide back and forth on the surface of a fixed guide plate. The top surface of the sliding plate receives stamped parts or scrap and conveys them upwards to the next sliding plate via a drive rod. Through a stepped upward motion, the lifting plate assembly gradually transports the stamped parts or scrap to the conveyor output rail for further processing.

[0020] Drive rod: The drive rod is an electric actuator or a cylinder that drives the lifting plate assembly to slide along the surface of the fixed guide plate, thereby completing the material lifting process.

[0021] The discarded components include industrial cameras, servos, and levers.

[0022] Industrial camera: The industrial camera is installed above the conveyor output rail to monitor the materials being conveyed onto the rail in real time. A vision inspection module performs image recognition on stamped parts and scrap, determines their type, and feeds the data back to the servo motor.

[0023] Servo motor: Based on image information from the industrial camera, the servo motor drives the swing arm to deflect, removing scrap from the valid stamped parts. The scrap is discharged through the waste hopper, ensuring accurate sorting of the stamped parts.

[0024] Waste discharge hopper: The waste discharge hopper is located on one side of the conveyor output rail and is used to collect and discharge rejected waste.

[0025] The conveyor output rail is used to transport valid stamped parts to the next processing stage. The conveyor output rail connects to the receiving station, and through the conveyor output rail, the stamped parts are carried away from the receiving area and sent to subsequent equipment for processing or packaging.

[0026] The beneficial effects of this utility model are:

[0027] This invention uses a V-shaped receiving platform and hopper to ensure that stamped parts and waste materials flow smoothly into the receiving hopper, avoiding material stagnation.

[0028] The stepped sliding structure of the material lifting assembly ensures that stamped parts or scrap can be efficiently transported from the receiving platform to the conveyor output rail, reducing material accumulation and enabling the materials to be output one by one.

[0029] The visual inspection module and servo control system in the scrap removal component achieve efficient separation of stamped parts and scrap through image recognition and precise removal actions, reducing manual intervention and improving work efficiency.

[0030] In summary, this utility model, through the optimized design of the receiving platform, lifting components, and scrap rejection components, can achieve efficient separation of stamped parts and scrap, improve the automation level of the production line, reduce manual intervention, and enhance overall production efficiency. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the present utility model;

[0032] Figure 2 This is a schematic diagram of the installation structure of the material lifting component according to an embodiment of the present invention;

[0033] Figure 3 This is an exploded structural diagram of the material lifting component according to an embodiment of the present invention;

[0034] Figure 4 This is a schematic diagram of the waste removal component structure according to an embodiment of the present invention.

[0035] Figure label:

[0036] 100. Receiving platform; 110. Receiving hopper; 120. Conveyor output rail; 130. Waste discharge hopper;

[0037] 200. Material lifting assembly; 210. Fixed guide plate; 220. Lifting plate assembly; 230. Drive rod; 211. Slider seat; 221. Moving rail rod;

[0038] 300. Scrap components; 310. Industrial camera; 320. Servo motor; 321. Swing arm. Detailed Implementation

[0039] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0040] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0041] The following is in conjunction with the appendix Figures 1-4 This invention describes a stamping die receiving device provided by some embodiments of the present invention.

[0042] This utility model relates to a stamping die receiving device, which aims to improve the efficiency and accuracy of stamping die receiving. The specific embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0043] Combined with appendix Figures 1-4This utility model provides a stamping die receiving device, including: a receiving platform 100, a lifting assembly 200, and a scrap removal assembly 300, as well as a receiving hopper 110 fixed to the surface of the receiving platform 100 and a conveying output rail 120 fixed to the top of the receiving platform 100. The scrap removal assembly 300 is arranged on the surface of the conveying output rail 120. The lifting assembly 200 includes a fixed guide plate 210, a lifting plate assembly 220, and a drive rod 230 fixed to the bottom surface of the receiving platform 100. The output end of the drive rod 230 is mounted on the lifting plate assembly. The surface of the plate assembly 220 is used to drive the guide plate 210 to slide back and forth along the surface of the lifting plate assembly 220. The waste removal assembly 300 includes an industrial camera 310, a servo motor 320, and a swing arm 321 fixed to the output end of the servo motor 320. The output end of the industrial camera 310 is electrically connected to a vision inspection module. A waste discharge hopper 130 is fixedly installed on one side of the conveyor output rail 120, and the waste discharge hopper 130 is arranged opposite to the positions of the industrial camera 310 and the servo motor 320 on both sides of the conveyor output rail 120.

[0044] The receiving platform 100 and the receiving hopper 110 are both arranged at an angle, and the opposite surfaces of the receiving hopper 110 and the receiving platform 100 are V-shaped. The top surfaces of the guide plate 210 and the lifting plate group 220 are arranged perpendicular to the surface of the receiving platform 100.

[0045] The fixed guide plate 210 includes several fixed plates connected in a stepped manner, the lifting plate group 220 includes several sliding plates connected in a stepped manner, and a slider seat 211 is fixedly installed on the surface of the fixed plate. A moving rail rod 221 that is slidably connected to the slider seat 211 is fixedly installed on the surface of the sliding plate. The top surface of the top fixed plate and the top surface of the conveying output rail 120 are located on the same horizontal plane.

[0046] Among them, the drive rod 230, the fixed guide plate 210, the lifting plate group 220 and the moving rail rod 221 are arranged in parallel to each other, and the drive rod 230 is an electric actuator or a cylinder structure.

[0047] In the initial position, the top surface of the slide plate is on the same plane as the bottom surface of the inner cavity of the receiving bucket 110, and the top surface of the slide plate is on the same plane as the top surface of the fixed plate when the drive rod 230 is at its maximum extension.

[0048] The vision inspection module is used to detect and analyze stamping material and stamping waste through visual images. The output end of the vision inspection module is electrically connected to the control end of the servo motor 320. The servo motor 320 is used to drive the swing arm 321 to deflect.

[0049] In another preferred embodiment, the receiving platform 100 is the basic structure of the entire stamping die receiving device, typically made of a robust metal material such as steel to ensure its stability and load-bearing capacity. The receiving platform 100 is arranged at an angle, forming a V-shape with the receiving hopper 110 to effectively guide the stamped parts or scrap into the inner cavity of the receiving hopper 110. The receiving hopper 110 is located on the surface of the receiving platform 100 and is designed with an angle to ensure that material does not remain on the receiving platform during the stamping process, thus ensuring smooth delivery to subsequent equipment.

[0050] The material lifting assembly 200 includes a fixed guide plate 210, a lifting plate assembly 220, and a drive rod 230.

[0051] Fixed guide plate 210: Fixed guide plate 210 consists of several fixed plates connected in a stepped manner. The surface of the fixed plates is mounted through slider seat 211 and is slidably connected to the lifting plate assembly 220. The design of fixed guide plate 210 ensures that the stamped parts are conveyed along a predetermined path. Fixed guide plate 210 is located on top of receiving platform 100 and is arranged parallel to lifting plate assembly 220.

[0052] Lifting plate assembly 220: The lifting plate assembly 220 consists of multiple sliding plates. The sliding plates slide relative to the fixed guide plate 210 to complete the lifting action. A moving rail rod 221 is fixedly installed on the surface of the sliding plate and is slidably connected to the slider seat 211. The top surface of the lifting plate assembly 220 is perpendicular to the surface of the receiving platform 100, ensuring that the lifting plate assembly 220 slides smoothly back and forth on the fixed guide plate 210.

[0053] Drive rod 230: The drive rod 230 is an electric actuator or a cylinder structure. Its output end is connected to the lifting plate assembly 220. Through the extension and retraction of the drive rod 230, the lifting plate assembly 220 is driven to slide back and forth along the surface of the guide plate 210, thereby realizing the transportation of the stamped parts.

[0054] The scrap rejection assembly 300 is used to remove scrap and ensure that valid stampings are accurately sorted.

[0055] Industrial camera 310: The industrial camera 310 is installed on one side of the conveyor output rail 120. It performs image analysis through the vision inspection module to automatically identify stamping materials and scrap. The output of the industrial camera 310 is connected to the vision inspection module to provide image information for further processing.

[0056] Servo motor 320 and rocker arm 321: Servo motor 320 is used to drive rocker arm 321 to deflect based on feedback information from industrial camera 310. By adjusting the angle of rocker arm 321, the scrap removal assembly can separate scrap from the valid stamped parts and discharge it through scrap hopper 130.

[0057] The conveyor output rail 120, located at the top of the receiving platform 100, is used to transport the stamped parts to the subsequent processing equipment and works in conjunction with the scrap rejection assembly 300. The scrap discharge hopper 130 is fixedly installed on one side of the conveyor output rail 120 and is arranged opposite to the industrial camera 310 and the servo motor 320. The scrap discharge hopper 130 is used to collect scrap, ensuring that it is effectively discharged and preventing it from mixing with the valid stamped parts.

[0058] Working principle:

[0059] When the stamping die starts working, the stamped parts and scrap are conveyed through the bottom of the die to the receiving platform 100 and the receiving hopper 110. The receiving platform 100 and the receiving hopper 110 are arranged in a V-shape to ensure that the stamped parts and scrap flow smoothly into the inner cavity of the receiving hopper.

[0060] The drive rod 230 in the material lifting assembly 200 starts to work, driving the lifting plate assembly 220 to slide back and forth on the surface of the fixed guide plate 210. The top surface of the slide plate receives the material sheet and conveys it upward to the top surface of the fixed plate, and then slides to the top surface of another slide plate. In this way, the material moves up the steps on the top surfaces of the fixed guide plate 210 and the lifting plate assembly 220, thereby conveying the stamped part or waste to the conveyor output rail 120.

[0061] The industrial camera 310 in the scrap rejection assembly 300 monitors the material on the conveyor output rail 120 in real time and analyzes the stamped parts and scrap through the vision inspection module. Based on the image recognition results, the servo motor 320 controls the deflection of the swing arm 321 to remove the scrap from the valid stamped parts and discharge it through the waste discharge hopper 130.

[0062] The remaining valid stamped parts continue to be conveyed to the next processing stage via conveyor output rail 120.

[0063] Through the design of this embodiment, the stamping die receiving device can efficiently separate stamped parts and scrap, improve the automation level of the production line, reduce manual intervention, and improve work efficiency.

[0064] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0065] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A stamping die receiving device, characterized in that, include: The assembly includes a receiving platform (100), a lifting component (200), and a waste removal component (300), as well as a receiving hopper (110) fixed to the surface of the receiving platform (100) and a conveying output rail (120) fixed to the top of the receiving platform (100). The waste removal component (300) is arranged on the surface of the conveying output rail (120). The lifting component (200) includes a guide plate (210), a lifting plate assembly (220), and a drive rod (230) fixed to the bottom surface of the receiving platform (100). The output end of the drive rod (230) is placed on the surface of the lifting plate assembly (220). And used to drive the guide plate (210) to slide back and forth along the surface of the lifting plate assembly (220). The waste removal assembly (300) includes an industrial camera (310) and a servo motor (320) and a swing arm (321) fixed to the output end of the servo motor (320). The output end of the industrial camera (310) is electrically connected to a vision detection module. A waste discharge hopper (130) is fixedly installed on one side of the conveying output rail (120), and the waste discharge hopper (130) is arranged opposite to the positions of the industrial camera (310) and the servo motor (320) on both sides of the conveying output rail (120).

2. The stamping die receiving device according to claim 1, characterized in that, The receiving platform (100) and the receiving hopper (110) are both arranged at an angle, and the opposite surfaces of the receiving hopper (110) and the receiving platform (100) are V-shaped. The top surfaces of the guide plate (210) and the lifting plate group (220) are arranged perpendicular to the surface of the receiving platform (100).

3. A stamping die receiving device according to claim 1, characterized in that, The fixed guide plate (210) includes several fixed plates connected in a stepped manner, the lifting plate group (220) includes several sliding plates connected in a stepped manner, and a slider seat (211) is fixedly installed on the surface of the fixed plate. A moving rail rod (221) that is slidably connected to the slider seat (211) is fixedly installed on the surface of the sliding plate. The top surface of the top fixed plate and the top surface of the transmission output rail (120) are located on the same horizontal plane.

4. A stamping die receiving device according to claim 3, characterized in that, The drive rod (230), the fixed guide plate (210), the lifting plate group (220), and the moving rail rod (221) are arranged in parallel to each other. The drive rod (230) is an electric actuator or a cylinder structure.

5. A stamping die receiving device according to claim 3, characterized in that, The top surface of the slide plate is in the same plane as the bottom surface of the inner cavity of the receiving bucket (110) when it is in the initial position, and the top surface of the slide plate is in the same plane as the top surface of the fixed plate when the drive rod (230) is at its maximum extension.

6. A stamping die receiving device according to claim 1, characterized in that, The vision detection module is used to detect and analyze stamping material and stamping waste through visual images. The output end of the vision detection module is electrically connected to the control end of the servo motor (320). The servo motor (320) is used to drive the swing arm (321) to deflect.

Images