Die-casting product shearing device utilizing compressed air to convert and pressurize

Abstract

The utility model discloses a die-casting product shearing device utilizing compressed air conversion pressurization, which comprises a gas-liquid pressure cylinder, one end of the gas-liquid pressure cylinder is provided with an adjusting connecting plate, one side of the adjusting connecting plate is connected with a mounting plate, the lower side of the mounting plate is provided with a hydraulic shear main body, and the hydraulic shear main body is connected with a hydraulic shear. A movable connecting sliding block is installed in the hydraulic shear body, the upper end of the connecting sliding block is connected with an extension rod of the gas-liquid pressure cylinder, an upper shearing knife edge is installed at the lower end of the connecting sliding block, and a lower shearing knife edge facing the upper shearing knife edge is installed at the lower end of the hydraulic shear body. By arranging the gas-liquid pressure cylinder, the upper shearing knife edge can be driven to ascend and descend, the gas-liquid pressure cylinder and the lower shearing knife edge cut off an exhaust passage and a pouring gate of a die-casting product together, the gas-liquid pressure cylinder can be matched with a robot to automatically cut off the exhaust passage and the pouring gate of the die-casting product, and the knife edge shearing gap can be adjusted and changed by adjusting the connecting plate; therefore, different use environments can be adapted.

Description

Technical Field

[0001] This utility model relates to the technical field of die-casting product manufacturing process equipment, specifically a die-casting product shearing device that utilizes compressed air conversion and pressurization. Background Technology

[0002] Die-casting presses are a common type of equipment used in product manufacturing. After production, the venting channels and gates of the products removed from the die-casting machine are complexly connected and difficult to remove. It is necessary to cut off some of the connecting parts, reduce support, and then gradually separate them individually. This process is usually done manually, which is physically demanding and hinders production volume. With the advancement of intelligent manufacturing and the shift from manual to automated robotic production, the removal of venting channels and gates has become an essential step. Removing venting channels and gates reduces volume interference in the raw product, facilitating the robot's ability to perform subsequent tasks. Therefore, designing a new shearing structure is crucial to addressing these issues. Utility Model Content

[0003] This invention provides a die-casting product shearing device that utilizes compressed air conversion and pressurization, which can solve the problem that the existing shearing of the exhaust channel and gate of die-casting products requires manual operation and is not conducive to increasing production.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a die-casting product shearing device utilizing compressed air conversion and pressurization, comprising a gas-hydraulic booster cylinder, an adjusting connecting plate installed at one end of the gas-hydraulic booster cylinder, an installation plate connected to one side of the adjusting connecting plate, a hydraulic shear body installed on the lower side of the installation plate, a movable connecting slider installed inside the hydraulic shear body, the upper end of the connecting slider connected to the extension rod of the gas-hydraulic booster cylinder, an upper shearing blade installed at the lower end of the connecting slider, and a lower shearing blade facing the upper shearing blade installed at the lower end of the hydraulic shear body. By setting the gas-hydraulic booster cylinder, the upper shearing blade can be driven to rise and fall, cutting off the exhaust channel and gate of the die-casting product together with the lower shearing blade. It can cooperate with a robot to automatically cut off the exhaust channel and gate of the die-casting product. The shearing gap of the blade can be adjusted by adjusting the connecting plate to adapt to different usage environments.

[0005] Preferably, self-lubricating copper plates are installed on both sides of the connecting slider, which reduces jamming and frictional resistance during the shearing process of the connecting slider and plays a role in stabilizing lubrication and guiding.

[0006] Preferably, a maintenance cover is installed on one side of the hydraulic shear body, and a detection switch is installed inside the maintenance cover. A detection block corresponding to the detection switch is installed on one side of the connecting slider. The maintenance cover facilitates the installation of the detection switch, and the position of the upper shear blade can be detected through the cooperation of the detection block and the detection switch, so as to realize automatic processing in cooperation with the robot.

[0007] Preferably, the adjusting connecting plate includes an upper plate and movable adjusting blocks symmetrically arranged on the lower side of the upper plate. The movable adjusting blocks are engaged with the upper plate through inclined contact. At least two adjusting screws pass through one of the movable adjusting blocks and are connected to the other movable adjusting block. The distance between the two movable adjusting blocks can be adjusted by adjusting the screws, thereby adjusting the distance between the upper plate and the mounting plate, and thus adjusting the initial distance between the upper shearing blade and the lower shearing blade.

[0008] Preferably, the extension rod of the gas-liquid booster cylinder is connected to the connecting slider via a floating shaft, which effectively avoids the misalignment caused by the direct thread connection, reduces the risk of shaft breakage and oil leakage, and effectively reduces the direct transmission of vibration during the shearing process to the cylinder body.

[0009] Preferably, the mounting plate is L-shaped, which facilitates the installation of the entire device onto the automated production line.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] With a simple structure, the upper shearing blade can be raised and lowered by a gas-liquid booster cylinder. Together with the lower shearing blade, it cuts off the exhaust channels and gates of die-cast products. It can work with robots to automatically cut off the exhaust channels and gates of die-cast products. The shearing gap of the blades can be adjusted by adjusting the connecting plate to adapt to different operating environments, thereby solving the problem that the shearing of exhaust channels and gates of existing die-cast products requires manual operation and is not conducive to increasing production. Attached Figure Description

[0012] Figure 1 This is a first-view perspective three-dimensional structural diagram of the present invention;

[0013] Figure 2 This is a second-view perspective three-dimensional structural diagram of the present invention;

[0014] Figure 3 This is a top view of the structure of this utility model;

[0015] Figure 4 for Figure 3 AA-direction sectional view of the structure;

[0016] Figure 5 for Figure 3 CC-direction cross-sectional view of the structure;

[0017] Figure 6 This is a partial top view of the structure of this utility model.

[0018] Figure label:

[0019] 1. Gas-hydraulic booster cylinder; 11. Connecting slider; 12. Self-lubricating copper plate; 13. Floating shaft; 2. Adjusting connecting plate; 21. Upper plate; 22. Movable adjusting block; 3. Mounting plate; 4. Hydraulic shear body; 5. Lower shearing blade; 6. Upper shearing blade; 7. Maintenance cover plate; 8. Adjusting screw; 9. Detection switch; 10. Detection block. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] like Figure 1-6 As shown, this embodiment addresses the problem that manual operation is required for shearing the exhaust channels and gates of existing die-cast products, which is detrimental to increasing production. It provides a die-casting product shearing device utilizing compressed air for pressurization. The device includes a pneumatic-hydraulic booster cylinder 1, with an adjusting connecting plate 2 installed at one end. A mounting plate 3 is connected to one side of the adjusting connecting plate 2, and a hydraulic shear body 4 is installed on the lower side of the mounting plate 3. A movable connecting slider 11 is installed inside the hydraulic shear body 4. The upper end of the connecting slider 11 is connected to the extension rod of the pneumatic-hydraulic booster cylinder 1, and an upper shearing blade 6 is installed at the lower end of the connecting slider 11. A lower shearing blade 5 facing the upper shearing blade 6 is installed at the lower end of the hydraulic shear body 4. By setting the pneumatic-hydraulic booster cylinder 1, the upper shearing blade 6 can be driven to rise and fall, cutting off the exhaust channels and gates of the die-cast products together with the lower shearing blade 5. This device can cooperate with a robot to automatically cut off the exhaust channels and gates of die-cast products. The shearing gap can be adjusted by adjusting the connecting plate 2 to adapt to different operating environments.

[0022] Specifically, the pneumatic-hydraulic booster cylinder 1 can be powered by compressed air, providing a shearing force of over 5 tons to the upper shearing blade 6. A relatively large space is left between the upper shearing blade 6 and the lower shearing blade 5, allowing for the cutting of venting channels and gates for various die-cast products. The mounting plate 3 is L-shaped, facilitating the installation of the entire device onto an automated production line.

[0023] In this embodiment, self-lubricating copper plates 12 are installed on both sides of the connecting slider 11, which reduces the jamming and frictional resistance during the shearing process of the connecting slider 11 and plays a role in stabilizing lubrication and guiding. Graphite blocks with self-lubricating effect can be evenly distributed on the self-lubricating copper plates 12, which can reduce the sliding resistance of the connecting slider 11.

[0024] In this embodiment, a maintenance cover plate 7 is installed on one side of the hydraulic shear body 4, and a detection switch 9 is installed inside the maintenance cover plate 7. A detection block 10 corresponding to the detection switch 9 is installed on one side of the connecting slider 11. The maintenance cover plate 7 facilitates the installation of the detection switch 9. The detection block 10 and the detection switch 9 work together to detect the position of the upper shearing blade 6, and work with the robot to achieve automatic processing.

[0025] In this embodiment, the adjusting connecting plate 2 includes an upper plate 21 and movable adjusting blocks 22 symmetrically arranged on the lower side of the upper plate 21. The movable adjusting blocks 22 are engaged with the upper plate 21 through inclined contact. At least two adjusting screws 8 pass through one of the movable adjusting blocks 22 and are connected to the other movable adjusting block 22. The distance between the two movable adjusting blocks 22 can be adjusted by adjusting the adjusting screws 8, thereby adjusting the distance between the upper plate 21 and the mounting plate 3, and thus adjusting the initial distance between the upper shearing blade 6 and the lower shearing blade 5.

[0026] In this embodiment, the extension rod of the gas-liquid booster cylinder 1 is connected to the connecting slider 11 via a floating shaft 13, which effectively avoids the skewing caused by the direct thread connection, reduces the risk of shaft breakage and oil leakage, and effectively reduces the direct transmission of vibration during the shearing process to the cylinder body.

[0027] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0028] Furthermore, in this utility model, the use of terms such as "first," "second," etc., is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly and specifically defined.

[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] Furthermore, the technical solutions of the various embodiments of this utility model can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

Claims

1. A shearing device for die-casting products using compressed air conversion and pressurization, characterized in that, include: A gas-hydraulic booster cylinder (1) is provided with an adjusting connecting plate (2) at one end. An installation plate (3) is connected to one side of the adjusting connecting plate (2). A hydraulic shear body (4) is installed on the lower side of the installation plate (3). A movable connecting slider (11) is installed inside the hydraulic shear body (4). The upper end of the connecting slider (11) is connected to the extension rod of the gas-hydraulic booster cylinder (1). An upper shearing blade (6) is installed at the lower end of the connecting slider (11). A lower shearing blade (5) facing the upper shearing blade (6) is installed at the lower end of the hydraulic shear body (4).

2. The die-casting product shearing device utilizing compressed air conversion and pressurization according to claim 1, characterized in that: Self-lubricating copper plates (12) are installed on both sides of the connecting slider (11).

3. The die-casting product shearing device utilizing compressed air conversion and pressurization according to claim 1, characterized in that: A maintenance cover plate (7) is installed on one side of the hydraulic shear body (4), and a detection switch (9) is installed inside the maintenance cover plate (7). A detection block (10) corresponding to the detection switch (9) is installed on one side of the connecting slider (11).

4. The die-casting product shearing device utilizing compressed air conversion and pressurization according to claim 1, characterized in that: The adjustment connecting plate (2) includes an upper plate (21) and movable adjustment blocks (22) symmetrically arranged on the lower side of the upper plate (21). The movable adjustment blocks (22) are in contact with the upper plate (21) through inclined surfaces. At least two adjustment screws (8) pass through one of the movable adjustment blocks (22) and are connected to the other movable adjustment block (22).

5. The die-casting product shearing device utilizing compressed air conversion and pressurization according to claim 1, characterized in that: The extension rod of the gas-liquid booster cylinder (1) is connected to the connecting slider (11) via a floating shaft (13).

6. The die-casting product shearing device utilizing compressed air conversion and pressurization according to claim 1, characterized in that: The mounting plate (3) is L-shaped.

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