Flange angle iron machining device

Abstract

The utility model discloses a flange angle iron processing device, which belongs to the technical field of flange processing, and comprises a machine table, one side of the machine table is sequentially provided with a feeding guide device, a processing machine head and a discharging guide device from left to right, the machining machine head comprises a machine head installation frame, the included angle between the machine head installation frame and the horizontal plane is 45 degrees, a set of positioning installation plates are arranged in the center of the machine head installation frame, and a set of L-shaped positioning grooves are formed in the positioning installation plates. According to the technical scheme, the complete machining process of feeding, machining and discharging can be automatically completed, the machining efficiency is greatly improved, manpower and material resources are saved, angle iron profiles are limited, positioned and fixed in the machining process, the quality of the angle iron profiles punched through the punching machine head and machined and formed is stable and controllable, and the good using effect is achieved.

Description

Technical Field

[0001] This utility model belongs to the field of flange processing technology, specifically relating to a flange angle iron processing device. Background Technology

[0002] In flanges used in mechanical and piping engineering, angle irons serve multiple functions, including reinforcing and supporting the structure, assisting in installation and positioning, and buffering vibration and absorbing energy, making them a key structural component of flanges. In production, flange angle irons are formed from angle iron profiles, requiring the angle iron to be cut to the corresponding lengths and having corresponding installation and positioning holes drilled into it. Conventional flange angle iron processing is typically done manually by workers, which is inefficient and makes it difficult to consistently control the quality of the flange angle irons.

[0003] To address this issue, we designed a flange angle iron processing device to provide an alternative technical solution. Utility Model Content

[0004] The purpose of this utility model is to provide a flange angle iron processing device to solve the problems mentioned in the background art regarding the existing flange angle iron processing process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a flange angle iron processing device, including a machine base, on one side of the machine base, from left to right, a feeding guide device, a processing head and a discharging guide device are arranged sequentially, the processing head includes a head mounting frame arranged at a 45-degree angle to the horizontal plane, a set of positioning mounting plates is arranged at the center of the head mounting frame, the positioning mounting plates are provided with a set of L-shaped positioning grooves, the two side panels of the head mounting frame are provided with drilling heads, and the top panel of the head mounting frame is provided with a vertically downward cutting head.

[0006] Preferably, a hydraulic station and a blower are arranged sequentially from left to right on the other side of the machine tool, and the air outlet of the blower is connected to the processing head.

[0007] Preferably, both the feeding guide device and the discharging guide device include a set of guide wheel devices and a set of pressing devices, with the guide wheel devices and pressing devices arranged at intervals.

[0008] Preferably, the guide wheel of the guide wheel device is provided with a wheel groove at a 90-degree angle, and the pressing device is provided with a set of pressing rods, the tapered surface of the pressing rods being 90 degrees.

[0009] Preferably, the pressing device is disposed on the guide rail, and the pressing device is adjusted and installed on the guide rail.

[0010] Preferably, the punching head is provided in multiple sets, and the multiple sets of punching heads are arranged alternately on the left and right.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This technical solution can automate the entire process of feeding, processing, and discharging, greatly improving processing efficiency and saving manpower and resources. During the processing, the angle iron profile is limited and fixed, and holes are punched by the punch head. The processed angle iron profile has stable quality, controllable quality, and good performance. Attached Figure Description

[0013] Figure 1 This is a top view of the structure of this utility model;

[0014] Figure 2 This is a front view structural diagram of the present utility model;

[0015] Figure 3 This is a schematic diagram of the machining head structure of this utility model.

[0016] In the diagram: 1. Machine base; 2. Processing head; 3. Feed guide device; 4. Discharge guide device; 5. Fan; 6. Hydraulic station; 7. Guide wheel device; 8. Pressing device; 9. Guide rail; 10. Drilling head; 11. Cutting head; 12. Positioning mounting plate; 13. Head mounting bracket; 14. Positioning groove. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Reference Figure 1-3 A flange angle iron processing device includes a machine base 1. From left to right, a feeding guide device 3, a processing head 2, and a discharging guide device 4 are arranged on one side of the machine base 1. The processing head 2 includes a head mounting frame 13 arranged at a 45-degree angle to the horizontal plane. A set of positioning mounting plates 12 is arranged at the center of the head mounting frame 13. A set of L-shaped positioning grooves 14 are opened on the positioning mounting plates 12. Drilling heads 10 are arranged on the side panels of the head mounting frame 13. A vertically downward cutting head 11 is arranged on the top panel of the head mounting frame 13.

[0019] This solution proposes a processing device for flange angle iron. Angle iron profiles are fed into the machine head 2 via a feeding guide device 3. Inside the machine head 2, the angle iron profiles are sequentially drilled by a punching head 10 and cut by a cutting head 11. The processed angle iron is then discharged via a discharge guide device 4. During this process, the feeding guide device 3 and the positioning mounting plate 12 position and limit the angle iron's feeding shape. The machine head 2 then quickly completes the drilling and cutting operations on the angle iron profiles. Finally, the discharge guide device 4 quickly discharges the processed flange angle iron, thus automating the entire processing flow from feeding to processing and discharge. This significantly improves processing efficiency and saves manpower and resources. During processing, the angle iron profiles are positioned and fixed, and the punching head 10 drills holes, resulting in stable and controllable quality of the processed angle iron profiles. This improves both processing efficiency and the quality of the processed flange angle iron, resulting in excellent performance.

[0020] Furthermore, on the other side of the machine base 1, a hydraulic station 6 and a blower 5 are arranged from left to right, and the air outlet of the blower 5 is connected to the processing head 2.

[0021] Through this technical solution, the hydraulic station 6 provides power to the equipment to ensure the operation of the processing device and the conveying device, while the fan 5 sends air into the processing head 2 to effectively cool the processing head 2 and prevent the drilling head 10 and cutting head 11 inside the processing head 2 from overheating, thereby ensuring that the processing head 2 can continuously and efficiently process angle iron profiles and improve production efficiency.

[0022] Furthermore, both the feeding guide device 3 and the discharging guide device 4 include a set of guide wheel devices 7 and a set of pressing devices 8, with the guide wheel devices 7 and the pressing devices 8 arranged at intervals.

[0023] With this technical solution, the guide wheel device 7 and the pressing device 8 are activated intermittently. When feeding and discharging materials, the pressing device 8 does not press down, and the angle iron profile flows backward under the drive of the guide wheel device 7. When processing the angle iron profile, the guide wheel device 7 is not activated, and the pressing device 8 presses down on the angle iron profile, thereby fixing the angle iron stably and preventing the angle iron profile from shifting during processing, thus ensuring processing quality.

[0024] Furthermore, the guide wheel of the guide wheel device 7 is provided with a wheel groove at a 90-degree angle, and the pressing device 8 is provided with a set of pressing rods, the tapered surface of which is 90 degrees.

[0025] Furthermore, the pressing device 8 is mounted on the guide rail 9, and the pressing device 8 is adjusted and installed on the guide rail 9.

[0026] The included angle between the two end faces of the angle iron profile is 90 degrees. The guide wheel is provided with a wheel groove with an included angle of 90 degrees, so as to stably fit the angle iron profile and make the feeding of the angle iron profile more stable. The cone surface of the pressure rod is also 90 degrees. When the pressure rod is pressed down, it can fit against the inner corner of the angle iron profile to ensure the stability of the pressing.

[0027] In this scheme, the pressing device 8 is adjusted to adjust its installation position according to the size of the angle iron being processed. The longer the angle iron is after processing and cutting, the farther the pressing device 8 is set from the processing head 2. The shorter the length of the angle iron after processing and cutting, the closer the pressing device 8 is set to the processing head 2.

[0028] Furthermore, the punch head 10 is provided in multiple sets, and the multiple sets of punch heads 10 are arranged alternately on the left and right.

[0029] The drilling heads 10 are set on the left and right sides respectively. Multiple sets of drilling heads 10 can drill holes in angle iron in batches. In this solution, the drilling head 10 on the left side drills the right end face of the angle iron profile, and the drilling head 10 on the right side drills the left end face of the angle iron profile. The drilling heads 10 use laser drilling, which makes it easy to set the drilling size, has high drilling accuracy, and produces angle iron profiles with stable quality.

[0030] Working principle: Angle iron profiles are fed in through the feeding guide device 3, and then fed into the processing head 2. Inside the processing head 2, the angle iron profiles are sequentially drilled by the punching head 10 and slit by the cutting head 11. The processed angle iron is finally discharged through the discharge guide device 4. This technical solution can automate the entire processing flow of feeding, processing and discharging, greatly improving processing efficiency and saving manpower and material resources. During the processing, the angle iron profiles are limited and fixed, and are drilled by the punching head 10. The processed angle iron profiles have stable quality, controllable quality and good performance.

[0031] In the description of this invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0032] In the description of this invention, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the invention. In this invention, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. Moreover, those skilled in the art can combine different embodiments or examples and features of different embodiments or examples described in this invention without contradiction.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A flange angle iron processing device, characterized in that: The machine includes a machine base (1), on one side of which a feeding guide device (3), a processing head (2) and a discharge guide device (4) are arranged sequentially from left to right. The processing head (2) includes a head mounting frame (13) arranged at a 45-degree angle to the horizontal plane. A set of positioning mounting plates (12) is arranged at the center of the head mounting frame (13). A set of L-shaped positioning grooves (14) are opened on the positioning mounting plates (12). Drilling heads (10) are arranged on the two side panels of the head mounting frame (13). A vertically downward cutting head (11) is arranged on the top panel of the head mounting frame (13).

2. The flange angle iron processing device according to claim 1, characterized in that: On the other side of the machine tool (1), a hydraulic station (6) and a fan (5) are arranged from left to right, and the air outlet of the fan (5) is connected to the processing head (2).

3. The flange angle iron processing device according to claim 1, characterized in that: The feeding guide device (3) and the discharging guide device (4) each include a set of guide wheel devices (7) and a set of pressing devices (8), and the guide wheel devices (7) and the pressing devices (8) are arranged at intervals.

4. The flange angle iron processing device according to claim 3, characterized in that: The guide wheel of the guide wheel device (7) is provided with a wheel groove at a 90-degree angle, and the pressing device (8) is provided with a set of pressing rods, the tapered surface of the pressing rods being 90 degrees.

5. The flange angle iron processing device according to claim 3, characterized in that: The pressing device (8) is mounted on the guide rail (9) and is adjusted and installed on the guide rail (9).

6. The flange angle iron processing device according to claim 1, characterized in that: The punch head (10) is provided in multiple sets, and the multiple sets of punch heads (10) are arranged alternately on the left and right.

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