Rounding equipment applied to processing optical crystal
By designing the feeding assembly and the lifting and grinding assembly, the problem of manual feeding in optical crystal processing was solved, realizing automated feeding and grinding without downtime, thus improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2026-04-14
AI Technical Summary
In existing technologies, manual loading and unloading are required during the optical crystal processing, resulting in low production efficiency and failing to meet the requirements of automated production.
A rounding device including a feeding component and a lifting and grinding component was designed. The feeding component realizes automatic feeding and clamping of crystals through a self-adjusting motor-driven gear and pulley system. The lifting and grinding component realizes the grinding process without stopping the machine through a grinding belt driven by a cylinder and a motor.
This technology enables crystal replacement and polishing without stopping the equipment, improving processing efficiency, avoiding jamming, and meeting the needs of automated production.
Smart Images

Figure CN224115819U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of spherical rolling of optical crystals, and more particularly to a spherical rolling device used in processing optical crystals. Background Technology
[0002] Optical crystals are crystalline materials used as optical media, primarily for fabricating ultraviolet and infrared windows, lenses, and prisms. They are classified into single-crystal and polycrystalline types based on their crystal structure. Spherical optical crystals are widely used in the market, and irregularly shaped optical crystals are typically machined into cylindrical shapes. Currently, the crystal polishing process is generally done manually, making it difficult to improve production efficiency and hindering automated production. Utility Model Content
[0003] To address the shortcomings of existing technologies, this invention provides a rounding device for processing optical crystals, which solves the technical problem of requiring manual feeding that would cause the equipment to stop, thereby improving processing efficiency.
[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a rounding device for processing optical crystals, including a support table as a support base, an adjusting slide rail fixedly connected to the top of the support table, a lifting and polishing component for polishing crystals fixedly connected to the top of the adjusting slide rail, and a feeding component for facilitating material feeding on the adjusting slide rail;
[0005] The feeding assembly includes a fixed frame that is slidably connected to the inner side of the adjusting slide rail via a slider. The top of the fixed frame is provided with several clamping slots at equal intervals. An adjusting narrow slot is provided on one side of the fixed frame, and an adjusting receiving slot is provided on one side of the fixed frame. An adjusting rod is rotatably installed inside the adjusting receiving slot. A self-adjusting motor is provided on the outside of the fixed frame, and the output shaft of the self-adjusting motor is connected to the adjusting rod.
[0006] Multiple drive gears are fitted onto the adjusting rod to fit the clamping groove, and each drive gear meshes with a driven gear on the outside of the clamping groove. A parallel groove is provided on one side of the clamping groove, and two parallel pulleys are rotatably connected inside the parallel groove, one of which is coaxially connected to the driven gear.
[0007] Preferably, the fixing frame has several wide slots that are equidistantly opened, both sides of which are rotatably connected to clamping seats, both ends of the clamping slots are rotatably connected to clamping seats, and the adjusting narrow slots are spirally connected to clamping screws.
[0008] Preferably, the driven gear is connected to one end of a nearby parallel pulley, one of the parallel pulleys is fixedly connected to the end of a nearby clamping seat, and the end of the clamping screw is fixedly connected to the nearby clamping seat.
[0009] Preferably, the driving gear and driven gear that are close to each other mesh, and the end of the adjusting rod is connected to the transmission end of the self-adjusting motor.
[0010] Preferably, the lifting and grinding assembly includes a lifting support frame fixedly connected to the top of the adjusting slide rail. Vertical grooves are provided at both ends of the inner side of the lifting support frame. Vertical slide rods are slidably connected to the inner sides of the vertical grooves. A grinding support frame is fixedly connected between the vertical slide rods. A grinding belt is sleeved on the inner side of the grinding support frame via a rotating shaft. A grinding motor is mounted on the end of the grinding support frame near the self-adjusting motor via a base. A lifting cylinder is mounted on the top of the lifting support frame via a base.
[0011] Preferably, the extension end of the lifting cylinder passes through the lifting support frame and is fixedly connected to the top of the grinding support frame.
[0012] Preferably, a feeding motor is mounted on the outer end of the adjusting slide rail via a base. The transmission end of the feeding motor is connected to a feeding adjusting screw that is rotatably connected to the adjusting slide rail. A connecting groove is provided on the side of the adjusting slide rail near the feeding adjusting screw. A slider on one side of the fixed frame is slidably connected to the inner side of the connecting groove, and the slider extends out of the adjusting slide rail and is helically connected to the feeding adjusting screw via a threaded sleeve.
[0013] By employing the above technical solution, this utility model provides a spherical rolling device for processing optical crystals, which has at least the following beneficial effects:
[0014] 1. Due to the design of the feeding component, this utility model allows for crystal replacement without stopping the grinding components, and eliminates the need to remove and reload the crystal from the clamping components during the replacement process, thus saving feeding time and improving overall processing efficiency.
[0015] 2. Due to the setting of the lifting and grinding component, this utility model can achieve the grinding of crystals, and can raise the lifting and grinding component when the feeding component is in operation, thereby avoiding the occurrence of collision and jamming between the two. Attached Figure Description
[0016] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.
[0017] In the attached diagram:
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2This is a schematic diagram of the lifting cylinder installation structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the grinding motor mounting structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the clamping screw installation structure of this utility model;
[0022] Figure 5 This utility model Figure 4 A magnified structural diagram at point A.
[0023] In the diagram: 1. Support table; 2. Adjustable slide rail; 3. Lifting and grinding assembly; 31. Lifting support frame; 32. Vertical slide rail; 33. Lifting cylinder; 34. Grinding support frame; 35. Grinding belt; 36. Grinding motor; 37. Vertical slide bar;
[0024] 4. Feeding assembly; 41. Fixing frame; 42. Clamping slot; 43. Self-adjusting motor; 44. Adjusting receiving slot; 45. Adjusting rod; 46. Driving gear; 47. Driven gear; 48. Parallel slot; 49. Parallel pulley; 410. Clamping seat; 411. Clamping screw; 412. Adjusting narrow slot;
[0025] 5. Feeding motor; 6. Feeding adjusting screw; 7. Connecting slide. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example 1
[0028] In existing technologies, the crystal polishing process is generally done manually, which makes it difficult to improve production efficiency and cannot meet the requirements of automated production. Please refer to... Figures 1-5 This embodiment provides a rounding device for processing optical crystals, solving the technical problem of requiring manual feeding that would stop the equipment. The device includes a support table 1 as a supporting base, an adjusting slide rail 2 fixedly connected to the top of the support table 1, and a crystal-lifting and grinding assembly 3 fixedly connected to the top of the adjusting slide rail 2. A feeding assembly 4 for convenient feeding is provided on the adjusting slide rail 2. The crystal is fed through the feeding assembly 4, and the crystal is ground by the lifting and grinding assembly 3.
[0029] In the existing optical crystal rolling process, manual feeding and unloading of materials are required, which necessitates stopping the equipment and reducing processing efficiency. To address this issue, a feeding assembly 4 is proposed. The feeding assembly 4 includes a fixed frame 41 slidably connected to the inner side of the adjusting slide rail 2 via a slider. The top of the fixed frame 41 has several clamping slots 42 evenly spaced. An adjusting narrow slot 412 is provided on one side of the fixed frame 41, and an adjusting receiving slot 44 is provided on one side of the fixed frame 41. An adjusting rod 45 is rotatably mounted inside the adjusting receiving slot 44. A self-adjusting motor 43 is located on the outer side of the fixed frame 41, and its output shaft is connected to the adjusting rod 45. Multiple driving gears 46 are fitted onto the adjusting rod 45 and adapted to the clamping slots 42, with each driving gear 46 meshing with a driven gear 47 on the outer side of the clamping slot 42. A parallel slot 48 is provided on one side of the clamping slot 42, and the inner side of the parallel slot 48 rotates... Two parallel pulleys 49 are connected, and one of the parallel pulleys 49 is coaxially connected to the driven gear 47. Several wide slots equidistantly opened on the fixed frame 41 are rotatably connected to both sides of the slots. The two ends of the slots 42 are rotatably connected to the slots. The narrow adjustment slot 412 is helically connected to the slot screw 411. The driven gear 47 is connected to one end of the adjacent parallel pulley 49. One of the parallel pulleys 49 is fixedly connected to the end of the adjacent slot screw 410. The end of the slot screw 411 is fixedly connected to the adjacent slot screw 410. The adjacent driving gear 46 meshes with the driven gear 47. The end of the adjusting rod 45 is connected to the transmission end of the self-adjusting motor 43. The distance between the two clamping seats 410 is changed by rotating the clamping screw 411, which facilitates the handling of crystals of different lengths. After the crystal is clamped, the operator grinds the crystal by lowering the lifting and polishing assembly 3. During this process, the grinding efficiency can be improved by allowing the clamped crystal to rotate. The self-adjusting motor 43 is then activated, which drives the adjusting rod 45 to rotate. The adjusting rod 45 then drives the connected drive gear 46 to rotate. The drive gear 46 then drives the meshing driven gear 47 to rotate. The driven gear 47 then drives the connected parallel pulley 49 to rotate. 49 will drive another parallel pulley 49 connected to it to rotate via a belt, thereby driving the clamping seat 410 connected to the parallel pulley 49 to rotate. At that time, the clamped crystal will rotate, thereby quickly and omnidirectionally polishing the crystal. During this process, the polished crystal can be carried away from below the lifting and polishing assembly 3 by the sliding fixing frame 41, thereby transferring the unpolished crystal to below the lifting and polishing assembly 3. The lifting and polishing assembly 3 does not need to be stopped during this process. It only needs to be raised and lowered after the material is in place. Moreover, there is no need to unload and reload the clamped crystal, which can save a lot of time and improve efficiency.
[0030] Example 2
[0031] Based on Example 1, Example 1 solved the technical problem of requiring manual feeding to stop the equipment, but it still has the problem that the lifting and grinding component 3 will collide with the feeding component 4 during material changing. Figures 1-5 As shown, the specific implementation process is as follows: To prevent the feeding component 4 from colliding with the lifting and grinding component 3 during material replacement, the lifting and grinding component 3 includes a lifting support frame 31 fixedly connected to the top of the adjusting slide rail 2. Vertical grooves 32 are provided at both ends of the inner side of the lifting support frame 31. Vertical slide rods 37 are slidably connected inside the vertical grooves 32. A grinding support frame 34 is fixedly connected between the vertical slide rods 37. A grinding belt 35 is sleeved on the inner side of the grinding support frame 34 via a rotating shaft. A grinding motor 36 is mounted on the base at the end of the grinding support frame 34 near the self-adjusting motor 43. A lifting cylinder 33 is mounted on the top of the lifting support frame 31 via the base. The extension end of the lifting cylinder 33 passes through the lifting support frame 31 and is fixedly connected to the top of the grinding support frame 34. The lifting cylinder 33 drives the grinding support frame 34 to move vertically, and the grinding motor 36 drives the grinding belt 35 to perform grinding.
[0032] To facilitate the adjustment of the feeding assembly 4 and make the adjustment process more labor-saving, a feeding motor 5 is mounted on the outer end of the adjusting slide rail 2 via a base. The drive end of the feeding motor 5 is connected to a feeding adjusting screw 6, which is rotatably connected to the adjusting slide rail 2. A connecting groove 7 is provided on the side of the adjusting slide rail 2 near the feeding adjusting screw 6. A slider on one side of the fixing frame 41 is slidably connected to the inner side of the connecting groove 7, and this slider extends out of the adjusting slide rail 2 and is screwed to the feeding adjusting screw 6 via a threaded sleeve. The rotation of the feeding adjusting screw 6 drives the slider on one side of the fixing frame 41 to move, thereby moving and adjusting the feeding assembly 4.
[0033] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rounding device for processing optical crystals, comprising a support table (1) as a support base, characterized in that: The top of the support table (1) is fixedly connected to an adjusting slide rail (2), the top of the adjusting slide rail (2) is fixedly connected to a lifting and polishing component (3) for polishing crystals, and the adjusting slide rail (2) is provided with a feeding component (4) for convenient feeding. The feeding assembly (4) includes a fixed frame (41) slidably connected to the inner side of the adjusting slide rail (2) via a slider. The top of the fixed frame (41) is provided with several clamping slots (42) at equal intervals. An adjusting narrow slot (412) is provided on one side of the fixed frame (41) of the clamping slot (42). An adjusting receiving slot (44) is provided on one side of the fixed frame (41). An adjusting rod (45) is rotatably provided inside the adjusting receiving slot (44). A self-adjusting motor (43) is provided on the outer side of the fixed frame (41). The output shaft of the self-adjusting motor (43) is connected to the adjusting rod (45). Multiple drive gears (46) are adapted to the clamping groove (42) on the adjusting rod (45), and each drive gear (46) meshes with the driven gear (47) on the outside of the clamping groove (42). A parallel groove (48) is provided on one side of the clamping groove (42), and two parallel pulleys (49) are rotatably connected inside the parallel groove (48), and one of the parallel pulleys (49) is coaxially connected to the driven gear (47).
2. The rounding equipment for processing optical crystals according to claim 1, characterized in that: The fixed frame (41) has several wide slots that are equidistantly opened, and clamping seats (410) are rotatably connected to both sides inside the slots. The clamping slots (42) have clamping seats (410) rotatably connected to both ends inside the slots. The adjusting narrow slots (412) have clamping screws (411) spirally connected inside the slots.
3. The rounding equipment for processing optical crystals according to claim 2, characterized in that: One of the parallel pulleys (49) is fixedly connected to the end of the adjacent clamping seat (410), and the end of the clamping screw (411) is fixedly connected to the adjacent clamping seat (410).
4. The rounding equipment for processing optical crystals according to claim 1, characterized in that: The driving gear (46) and driven gear (47) are close to each other and mesh with each other. The end of the adjusting rod (45) is connected to the transmission end of the self-adjusting motor (43).
5. A rounding device for processing optical crystals according to claim 1, characterized in that: The lifting and grinding assembly (3) includes a lifting support frame (31) fixedly connected to the top of the adjusting slide rail (2). Vertical slide grooves (32) are provided at both ends of the inner side of the lifting support frame (31). Vertical slide rods (37) are slidably connected to the inner side of the vertical slide grooves (32). A grinding support frame (34) is fixedly connected between the vertical slide rods (37). A grinding belt (35) is sleeved on the inner side of the grinding support frame (34) through a rotating shaft. A grinding motor (36) is installed on the end of the grinding support frame (34) near the self-adjusting motor (43) through a base. A lifting cylinder (33) is installed on the top of the lifting support frame (31) through a base.
6. A rounding device for processing optical crystals according to claim 5, characterized in that: The extension end of the lifting cylinder (33) passes through the lifting support frame (31) and is fixedly connected to the top of the grinding support frame (34).
7. A rounding device for processing optical crystals according to claim 5, characterized in that: The outer end of the adjusting slide rail (2) is equipped with a feeding motor (5) via a base. The transmission end of the feeding motor (5) is connected to a feeding adjusting screw (6) that is rotatably connected to the adjusting slide rail (2). A connecting groove (7) is provided on the side of the adjusting slide rail (2) near the feeding adjusting screw (6). The slider on one side of the fixing frame (41) is slidably connected to the inside of the connecting groove (7), and the slider extends out of the adjusting slide rail (2) and is screwed to the feeding adjusting screw (6) via a threaded sleeve.