Continuous hot-pressing compounding equipment for medical composite material

Abstract

The utility model relates to the technical field of medical composite material production and processing, and discloses medical composite material continuous hot-pressing compound equipment which comprises a support assembly, and a heating reel assembly, a hot-pressing roll shaft assembly and a pressing shaft rod adjusting assembly are installed in the middle of the support assembly. A hot pressing roll shaft assembly is correspondingly installed on the front side of the heating reel assembly, an adjusting pressing shaft rod assembly is correspondingly installed on the front side of the hot pressing roll shaft assembly, and a transmission assembly is installed on one side of the hot pressing roll shaft assembly. The adjustable pressing shaft rod assembly is installed on the device, so that when the device is used, the distance between the roller shafts can be adjusted through the arranged adjustable pressing shaft rod assembly according to composite materials with different thicknesses, different use scenes can be achieved, and the adjustable pressing shaft rod assembly can be used for adjusting the distance between the roller shafts. And the application range of the device is wider.

Description

Technical Field

[0001] This utility model relates to the technical field of medical composite material production and processing, specifically to a continuous hot-pressing composite equipment for medical composite materials. Background Technology

[0002] In the medical field, composite materials are increasingly widely used due to their excellent biocompatibility, mechanical properties, and designability. Traditional composite material molding processes, such as hand lay-up, compression molding, filament winding, pultrusion, autoclave molding, and resin transfer molding, have many drawbacks. Taking the autoclave process for ordinary thermosetting composites as an example, its curing and post-processing times are lengthy, and the manual lay-up process is not only labor-intensive, consuming significant time and manpower costs, but also makes it difficult to guarantee consistent product quality. In the manufacture of medical composite products, these problems can lead to low production efficiency, failing to meet the medical industry's demand for rapid product supply. Furthermore, the uncertainty introduced by manual operation can also affect product quality, thereby threatening patient safety. In addition, while continuous fiber-reinforced thermoplastic resin-based composites have the potential to be cured in-situ quickly without autoclave curing, processing requires high temperatures to melt the resin, demanding extremely high control over the effects of heat and stress at the interface. Therefore, it is urgent to develop a continuous hot-pressing composite equipment for medical composite materials. This equipment needs to be efficient, precise, and stable, enabling continuous production of composite materials, effectively solving the pain points of traditional processes, improving the quality and production efficiency of medical composite products, and meeting the ever-growing needs of the medical industry.

[0003] Application number CN201821354473.1 discloses a medical composite material comprising, in sequence, a surface coating, a nonwoven fabric layer, a disinfection and antibacterial layer, a fiber filter layer, a connecting layer, and a fiber cloth layer; wherein the surface coating, nonwoven fabric layer, disinfection and antibacterial layer, fiber filter layer, connecting layer, and fiber cloth layer are bonded together by hot pressing; the surface coating is coated on the nonwoven fabric layer and is a titanium dioxide coating; the nonwoven fabric layer is a composite of spunbond nonwoven fabric and activated carbon nonwoven fabric; the disinfection and antibacterial layer is a bamboo fiber layer; the fiber filter layer is a nanofiber filter layer; the connecting layer is a linen layer; and the fiber cloth layer is a natural cotton fiber layer. The medical composite material of this invention has good antibacterial and breathable properties due to the multiple composite layers, and can be used as a material for medical products such as masks, gauze, and sanitary clothing. However, there is a shortcoming: when the device is used, it is not yet able to adjust the pressing of composite materials of different thicknesses, which limits the scope of application of this device when hot pressing. Summary of the Invention

[0004] The purpose of this invention is to provide a continuous hot-pressing composite device for medical composite materials, which solves the problem that the device is not yet able to adjust the pressing of composite materials of different thicknesses, thus limiting its application range during hot pressing.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a continuous hot pressing composite equipment for medical composite materials, including a support assembly. A heating roller assembly, a hot pressing roller assembly, and an adjusting pressing shaft assembly are installed in the middle of the support assembly. The hot pressing roller assembly is installed on the front side of the heating roller assembly, and the adjusting pressing shaft assembly is installed on the front side of the hot pressing roller assembly. A transmission assembly is installed on one side of the hot pressing roller assembly.

[0007] The adjusting pressing shaft assembly includes a positioning shaft three. The two ends of the positioning shaft three are limited and installed at the bottom of the inner interior of support box one and support box two. The positioning shaft three is located at the bottom of the front side. Adjusting support rods are installed on both sides of the positioning shaft three. The top of the adjusting support rod is limited and installed with a fixed end. A pneumatic telescopic rod two is installed in the middle of the adjusting support rod through a hinge. The other side of the pneumatic telescopic rod two is installed on the inner wall of support box two through a hinge.

[0008] Furthermore, the bracket assembly includes a support box one, and a support box two is correspondingly provided on the other side of the support box one. The support box one and the support box two are of the same size and specifications, and support silicone pads are fixedly installed at both ends of the bottom of the support box one and the support box two.

[0009] Furthermore, the heating reel assembly includes a pneumatic telescopic rod, which is hinged to the top of the inner wall of the support box 2. The end of the pneumatic telescopic rod is hinged to a movable support rod. A slide rail is mounted on the top of the movable support rod. A heating pump head is mounted on the top of the slide rail. A positioning shaft is correspondingly provided at the air outlet of the heating pump head. One side of the positioning shaft is mounted on the inner wall of the support box 1, and the other side of the positioning shaft is mounted on the inner wall of the support box 2.

[0010] Furthermore, the hot press roller assembly includes a rotary motor, which is fixedly installed inside the support box one, and a transmission device is installed on the outside of the rotary motor. A transmission rod is installed at the end of the transmission device, and the transmission rod passes through the inside of the support box one. A hot press shaft is installed in the middle of the outside of the transmission rod, while the other end of the transmission rod is limited and installed inside the support box two. A limit plate is correspondingly provided on the top of the hot press shaft, and the two ends of the limit plate are fixedly installed on the two ends of the transmission rod.

[0011] Furthermore, the transmission assembly includes a transmission gear, which is fixedly mounted on the hot pressing shaft, and a transmission chain is installed on the outer side of the transmission gear. A driven gear is installed on the inner other end of the transmission chain. A positioning shaft two is fixedly mounted in the middle of the driven gear. The two sides of the positioning shaft two are installed at the bottom of the support box one and the support box two, and the positioning shaft two is correspondingly set on the bottom side of the positioning shaft one.

[0012] Furthermore, an air expansion shaft fixing shaft is installed between the two fixed ends.

[0013] This utility model has the following beneficial effects:

[0014] (1) The medical composite material continuous hot pressing composite equipment of this utility model has an adjustable pressing shaft assembly installed on the device. This allows the spacing between the rollers to be adjusted when using the device for composite materials of different thicknesses. This enables different usage scenarios and makes the device more widely applicable.

[0015] (2) The medical composite material continuous hot pressing composite equipment of this utility model has a heating roller assembly installed on the device, which allows the material to be heated in advance before hot pressing when using the device, so that the bonding efficiency can be higher during hot pressing.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of a continuous hot-pressing composite equipment for medical composite materials according to this utility model.

[0019] Figure 2 This is a schematic diagram of the hot press roller assembly structure of a continuous hot press composite equipment for medical composite materials according to this utility model.

[0020] Figure 3 This is a schematic diagram of the heating roller assembly and transmission assembly of a continuous hot-pressing composite equipment for medical composite materials according to this utility model.

[0021] Figure 4This is a schematic diagram of the structure of the adjusting pressing shaft assembly of a continuous hot pressing composite equipment for medical composite materials according to this utility model.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] In the diagram: 1. Support assembly; 2. Heating roller assembly; 3. Hot press roller assembly; 4. Transmission assembly; 5. Adjusting pressing shaft assembly; 101. Support box one; 102. Support box two; 103. Support silicone pad; 201. Pneumatic telescopic rod one; 202. Moving support rod; 203. Slide rail; 204. Heating pump head; 205. Positioning shaft one; 301. Rotary motor; 302. Transmission device; 303. Transmission rod; 304. Hot press shaft; 305. Limiting pressure plate; 401. Transmission gear; 402. Transmission chain; 403. Driven gear; 404. Positioning shaft two; 501. Positioning shaft three; 502. Adjusting support rod; 503. Fixed end; 504. Air expansion shaft fixed shaft; 505. Pneumatic telescopic rod two. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 As shown, this utility model is a continuous hot pressing composite equipment for medical composite materials, including a support assembly 1. A heating roller assembly 2, a hot pressing roller assembly 3, and an adjusting pressing shaft assembly 5 are installed in the middle of the support assembly 1. The hot pressing roller assembly 3 is installed on the front side of the heating roller assembly 2, and the adjusting pressing shaft assembly 5 is installed on the front side of the hot pressing roller assembly 3. A transmission assembly 4 is installed on one side of the hot pressing roller assembly 3.

[0026] The adjusting pressing shaft assembly 5 includes a positioning shaft three 501. The two ends of the positioning shaft three 501 are limited and installed at the bottom of the inner interior of the support box one 101 and the support box two 102. The positioning shaft three 501 is located at the bottom of the front side. At the same time, adjusting support rods 502 are installed on both sides of the positioning shaft three 501. The top of the adjusting support rod 502 is limited and installed with a fixed end 503. The middle of the adjusting support rod 502 is connected to a pneumatic telescopic rod two 505 via a hinge. The other side of the pneumatic telescopic rod two 505 is connected to the inner wall of the support box two 102 via a hinge.

[0027] By installing the adjustable pressing shaft assembly 5 on the device, the spacing between the rollers can be adjusted when using the device for composite materials of different thicknesses. This allows for different application scenarios and makes the device more widely applicable.

[0028] The bracket assembly 1 includes a support box 101, and a support box 2 102 is provided on the other side of the support box 101. The support box 101 and the support box 2 102 are of the same size and specifications. At the same time, support silicone pads 103 are fixedly installed at both ends of the bottom of the support box 101 and the support box 2 102.

[0029] The heating reel assembly 2 includes a pneumatic telescopic rod 201, which is hinged to the top of the inner wall of the support box 102. A movable support rod 202 is hinged to the end of the pneumatic telescopic rod 201. A slide rail 203 is mounted on the top of the movable support rod 202. A heating pump head 204 is mounted on the top of the slide rail 203. A positioning shaft 205 is correspondingly provided at the air outlet of the heating pump head 204. One side of the positioning shaft 205 is mounted on the support box 102. The inner wall of 01, and the other side of the positioning shaft 205 is limited and installed on the inner wall of the support box 102. The medical materials to be laminated, such as films and non-woven fabrics, enter from the rear of the equipment, are guided by the positioning shaft 205, and enter the heating area. After preheating, the heating pump head 204 adjusts its position through the slide rail 203 to heat the material evenly so that it reaches the appropriate temperature for lamination. The pneumatic telescopic rod 201 can adjust the height of the movable support rod 202 to accommodate materials of different thicknesses.

[0030] The hot press roller assembly 3 includes a rotary motor 301, which is fixedly installed inside the support box 101. A transmission device 302 is installed on the outside of the rotary motor 301, and a transmission rod 303 is installed at the end of the transmission device 302. The transmission rod 303 passes through the inside of the support box 101, and a hot press shaft 304 is installed in the middle of the outside of the transmission rod 303. At the same time, the other end of the transmission rod 303 is limited and installed inside the support box 202. A limiting pressure plate 305 is correspondingly provided on the top of the hot press shaft 304. The two ends of the limiting pressure plate 305 are fixedly installed on the two ends of the transmission rod 303. When the preheated material enters the hot press roller assembly 3, the rotary motor 301 drives the transmission rod 303, which drives the hot press shaft 304 to rotate and apply pressure to the material. The limiting pressure plate 305 ensures that the pressure is evenly distributed and avoids material displacement or wrinkling.

[0031] The transmission assembly 4 includes a transmission gear 401, which is fixedly mounted on the hot pressing shaft 304. A transmission chain 402 is installed on the outer side of the transmission gear 401, and a driven gear 403 is installed on the inner other end of the transmission chain 402. A positioning shaft 404 is fixedly mounted in the middle of the driven gear 403. The two sides of the positioning shaft 404 are installed at the bottom of the support box 101 and the support box 202, and the positioning shaft 404 is correspondingly located on the bottom side of the positioning shaft 205. The transmission assembly 4 ensures that the hot pressing shaft 304 and the driven shaft 404 operate synchronously through the gear chain mechanism 401-404 to avoid material stretching and deformation.

[0032] An air-expansion shaft fixing shaft 504 is installed between the two fixed ends 503. The composite material enters the adjusting and pressing shaft assembly 5. The pneumatic telescopic rod 505 adjusts the height of the air-expansion shaft fixing shaft 504 through the adjusting support rod 502 to control the material tension. This assembly can adapt to the shrinkage rate of different materials to ensure that there are no bubbles or peeling between the composite layers.

[0033] This equipment employs a continuous hot-pressing composite process, achieving efficient composite of medical composite materials through heating, pressurization, and cooling. A controllable heat source is provided by the heating roller assembly 2 to preheat the composite material, improving its plasticity. The hot-pressing roller assembly 3 applies uniform pressure after heating, ensuring a tight bond between multiple layers. The adjusting pressing shaft assembly 5 controls the tension and pressing degree of the composite material, ensuring uniformity. The transmission assembly 4 coordinates the movement of each roller, guaranteeing continuous material transport and synchronous composite. In the specific operation, material transport is first required. Medical materials to be composite, such as films and non-woven fabrics, enter from the rear of the equipment, are guided by the positioning shaft 205, and enter the heating area for preheating. The heating pump head 204, positioned via the slide rail 203, uniformly heats the material to a suitable composite temperature. The pneumatic telescopic rod 201 adjusts the height of the movable support rod 202 to accommodate materials of different thicknesses. Afterward, the hot-pressing composite process can begin, with the preheated material being fed into… The hot press roller assembly 3, driven by a rotary motor 301, rotates the transmission rod 303, which in turn rotates the hot press roller 304 to apply pressure to the material. A limiting pressure plate 305 ensures uniform pressure distribution, preventing material shifting or wrinkling. The composite material then enters the adjusting pressing shaft assembly 5. A pneumatic telescopic rod 505 adjusts the height of the air expansion shaft fixed shaft 504 via an adjusting support rod 502, controlling material tension. This assembly can adapt to different material shrinkage rates, ensuring no bubbles or peeling between composite layers. The transmission assembly 4, through a gear chain mechanism 401-404, ensures synchronous operation of the hot press roller 304 and the passive shaft 404, preventing material stretching and deformation. The composite material can be naturally cooled or shaped by an auxiliary cooling roller, and finally collected by a winding device. This modified device achieves automated feeding, heating, and pressing, improving production efficiency. It also allows for adjustable pressure and temperature, adapting to different medical composite materials such as TPU film and medical non-woven fabric. This equipment is suitable for the production of medical dressings, protective clothing, composite films, and other products, featuring high precision and high efficiency.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A continuous hot-pressing composite device for medical composite materials, comprising a stent assembly (1), characterized in that: The support assembly (1) is equipped with a heating roller assembly (2), a hot press roller assembly (3), and an adjusting pressing shaft assembly (5) in the middle. The heating roller assembly (2) is equipped with the hot press roller assembly (3) on the front side, and the hot press roller assembly (3) is equipped with the adjusting pressing shaft assembly (5) on the front side. A transmission assembly (4) is installed on one side of the hot press roller assembly (3). The adjusting pressing shaft assembly (5) includes a positioning shaft three (501). The two ends of the positioning shaft three (501) are limited and installed at the bottom of the support box one (101) and the support box two (102). The positioning shaft three (501) is located at the bottom of the front side. At the same time, adjusting support rods (502) are installed on both sides of the positioning shaft three (501). The top of the adjusting support rod (502) is limited and installed with a fixed end (503). The middle of the adjusting support rod (502) is connected to a pneumatic telescopic rod two (505) through a hinge. The other side of the pneumatic telescopic rod two (505) is connected to the inner wall of the support box two (102) through a hinge.

2. The continuous hot-pressing composite equipment for medical composite materials according to claim 1, characterized in that: The bracket assembly (1) includes a support box one (101), and a support box two (102) is provided on the other side of the support box one (101). The support box one (101) and the support box two (102) are of the same size and specifications. At the same time, support silicone pads (103) are fixedly installed at both ends of the bottom of the support box one (101) and the support box two (102).

3. The continuous hot-pressing composite equipment for medical composite materials according to claim 1, characterized in that: The heating reel assembly (2) includes a pneumatic telescopic rod (201), which is hinged to the top of the inner wall of the support box (102). The end of the pneumatic telescopic rod (201) is connected to a movable support rod (202) via a hinge. A slide rail (203) is installed on the top of the movable support rod (202). A heating pump head (204) is installed at the top of the slide rail (203). A positioning shaft (205) is correspondingly provided at the air outlet of the heating pump head (204). One side of the positioning shaft (205) is installed on the inner wall of the support box (101), and the other side of the positioning shaft (205) is installed on the inner wall of the support box (102).

4. The continuous hot-pressing composite equipment for medical composite materials according to claim 1, characterized in that: The hot press roller assembly (3) includes a rotary motor (301), which is fixedly installed inside the support box one (101). A transmission device (302) is installed on the outside of the rotary motor (301). A transmission rod (303) is installed at the end of the transmission device (302). The transmission rod (303) passes through the inside of the support box one (101). A hot press shaft (304) is installed in the middle of the outside of the transmission rod (303). At the same time, the other end of the transmission rod (303) is limited and installed inside the support box two (102). A limiting pressure plate (305) is correspondingly provided on the top of the hot press shaft (304). The two ends of the limiting pressure plate (305) are fixedly installed on the two ends of the transmission rod (303).

5. The continuous hot-pressing composite equipment for medical composite materials according to claim 1, characterized in that: The transmission assembly (4) includes a transmission gear (401), which is fixedly mounted on the hot pressing shaft (304). A transmission chain (402) is installed on the outer side of the transmission gear (401), and a driven gear (403) is installed on the inner other end of the transmission chain (402). A positioning shaft (404) is fixedly mounted in the middle of the driven gear (403). The two sides of the positioning shaft (404) are installed at the bottom inside the support box (101) and the support box (102), and the positioning shaft (404) is correspondingly arranged on the bottom side of the positioning shaft (205).

6. The continuous hot-pressing composite equipment for medical composite materials according to claim 1, characterized in that: An air expansion shaft fixing shaft (504) is installed between the two fixed ends (503).

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