Motor train unit sewage tank with plastic dipping layer

By covering the inner wall and functional components of the waste bins in high-speed trains with a highly corrosion-resistant plastic layer, the problems of high manufacturing costs and leakage in high-speed train waste bins have been solved, achieving cost control and environmental protection.

CN224117847UActive Publication Date: 2026-04-14BOMBARDIER SIFANG QINGDAO TRANSPORTATION
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The existing waste bins on high-speed trains are made of 316 or 316L stainless steel, which results in high manufacturing costs and material defects that can easily cause leaks and contaminate the sealed environment under the train.

Method used

A highly corrosion-resistant plastic layer is applied to the inner wall of the waste bin and the surface of functional components using a dip-coating process, replacing some of the 316L stainless steel, thereby improving corrosion resistance and reducing material costs.

Benefits of technology

Effectively control the manufacturing and maintenance costs of waste bins while maintaining usage requirements and preventing leaks and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a motor train unit sewage tank with a plastic dipping layer, and relates to the technical field of railway vehicles, the motor train unit sewage tank comprises a sewage tank main body, the sewage tank main body is provided with a sewage inlet, a sewage outlet, an exhaust port and a cleaning port; the sewage box functional part is arranged on the inner wall of the sewage box main body; the plastic dipping layer covers the inner wall of the sewage box main body, the surface of the sewage box functional part, and the sewage inlet, the sewage outlet, the exhaust port and the cleaning port are positioned at the joints in the sewage box main body. According to the sewage tank, the structure in the sewage tank is protected through the specific plastic dipping layer, and the cost is effectively controlled on the premise that the use requirement is guaranteed.
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Description

Technical Field

[0001] This application relates to the field of rail vehicle technology, specifically to a waste bin for high-speed trains with a plastic coating. Background Technology

[0002] Currently, high-speed trains use waste bins, which are containers that collect and discharge passengers' urine and feces through special equipment. Due to their special corrosiveness, these waste bins require highly corrosion-resistant materials, typically 316 or 316L stainless steel. This results in high manufacturing costs, both in terms of materials and processing. Furthermore, defects in materials or processing can easily lead to leaks and contaminate the sealed environment under the train.

[0003] Therefore, to meet practical needs, a waste bin for high-speed trains with a dip-coated layer is provided. Summary of the Invention

[0004] To address the shortcomings of existing technologies, the purpose of this application is to provide a waste bin for high-speed trains with a dip-coated layer. Through a specific dip-coated layer, the internal structure of the waste bin is protected, and costs are effectively controlled while ensuring usage requirements are met.

[0005] To achieve the above objectives, the technical solution adopted in this application is as follows:

[0006] This application provides a waste bin for high-speed trains with a dip-coated layer, the waste bin comprising:

[0007] The main body of the waste bin is provided with a waste inlet, a waste outlet, a vent, and a cleaning port.

[0008] Waste bin functional components are installed on the inner wall of the main body of the waste bin;

[0009] A dip-coating layer is disposed inside the main body of the waste bin, the dip-coating layer covering the inner wall of the main body of the waste bin, the surface of the functional components of the waste bin, and the interfaces of the waste inlet, the waste outlet, the exhaust outlet, and the cleaning outlet located inside the main body of the waste bin.

[0010] Based on the above technical solution, the functional components of the waste tank include a liquid level detector and a heating tube.

[0011] Compared with the prior art, the advantages of this application are:

[0012] This application uses a specific dip-coating layer to protect the internal structure of the waste bin, effectively controlling costs while ensuring usage requirements are met. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of the EMU waste bin with a dip-coated layer according to an embodiment of this application;

[0015] In the picture:

[0016] 1. Waste bin body; 10. Waste inlet; 11. Waste outlet; 12. Exhaust outlet; 13. Cleaning outlet; 2. Waste bin functional components; 3. Plastic coating layer. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0018] The embodiments of this application will be further described in detail below with reference to the accompanying drawings.

[0019] This application provides a waste bin for high-speed trains with a dip-coated layer. The specific dip-coated layer protects the internal structure of the waste bin, effectively controlling costs while ensuring usage requirements are met.

[0020] To achieve the aforementioned technical effects, the overall concept of this application is as follows:

[0021] A waste bin for high-speed trains with a dip-coated layer, the waste bin comprising:

[0022] The main body of the waste bin 1 is provided with a waste inlet 10, a waste outlet 11, a vent 12 and a cleaning outlet 13.

[0023] Waste bin functional component 2 is disposed on the inner wall of the waste bin body 1;

[0024] The plastic coating layer 3 is disposed inside the main body 1 of the waste bin. The plastic coating layer 3 covers the inner wall of the main body 1 of the waste bin, the surface of the functional component 2 of the waste bin, and the interfaces of the inlet 10, the outlet 11, the exhaust 12, and the cleaning port 13 located inside the main body 1 of the waste bin.

[0025] The embodiments of this application will be further described in detail below with reference to the accompanying drawings.

[0026] See Figure 1 As shown in the figure, this application embodiment provides a train waste bin with a dip-coated layer, the train waste bin comprising:

[0027] The main body of the waste bin 1 is provided with a waste inlet 10, a waste outlet 11, a vent 12 and a cleaning outlet 13.

[0028] Waste bin functional component 2 is disposed on the inner wall of the waste bin body 1;

[0029] The plastic coating layer 3 is disposed inside the main body 1 of the waste bin. The plastic coating layer 3 covers the inner wall of the main body 1 of the waste bin, the surface of the functional component 2 of the waste bin, and the interfaces of the inlet 10, the outlet 11, the exhaust 12, and the cleaning port 13 located inside the main body 1 of the waste bin.

[0030] The technical solution of this application embodiment, based on the original stainless steel frame, uses dip-coating technology to attach a layer of highly corrosion-resistant and highly adhesive plastic to the inside of the stainless steel welded assembly and the outer surface of the internal welded parts. This improves the corrosion resistance of the stainless steel welded waste bin. If appropriate, the stainless steel material can also be reduced from 316L to other materials with relatively lower cost and weaker corrosion resistance, solving the problems of high material cost and poor substitutability. Widespread application can save economic costs.

[0031] In this embodiment, a specific dip-coating layer is used to protect the internal structure of the waste bin, effectively controlling costs while ensuring usage requirements are met.

[0032] Furthermore, the waste tank functional component 2 includes a liquid level detector and a heating tube.

[0033] The technical solution based on the embodiments of this application is as follows:

[0034] The waste bin for high-speed trains with a dip-coated layer consists of three parts: the main body of the waste bin 1, the functional components of the waste bin 2, and the dip-coated layer 3.

[0035] Furthermore, the main body 1 of the waste bin, including waste bins of any form and shape, should be designed to avoid sharp edges and corners after welding. It should also meet the requirements for dip coating after welding.

[0036] Furthermore, the dip-coated layer 3 is made of a plastic material with strong resistance to dirt and corrosion and excellent adhesion, and uses a dip-coating process. It also has a certain resistance to negative pressure, ensuring it can maintain its full service life without peeling or detaching under specified negative pressure.

[0037] Furthermore, for the waste tank functional components 2, such as the level indicator detector and heating tube, appropriate interfaces are selected during the dip-coating process so that the product's functionality is not affected after installation.

[0038] In summary, the technical solution of this application embodiment has the following advantages:

[0039] (1) Use dip coating process to improve the corrosion resistance of the waste bin.

[0040] (2) Reduce the material and process costs of welding stainless steel, improve the limitations and substitutability of materials, and reduce manufacturing and maintenance costs.

[0041] In the description of this application, it should be noted that the terms "upper," "lower," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0042] It should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0043] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims

1. A high-speed train dirt box with a plastic dipping layer, characterized in that, The motor train unit dirt box comprises: a dirt box body (1) having a dirt inlet (10), a dirt outlet (11), an exhaust port (12) and a cleaning port (13) formed on the dirt box body (1); a dirt box functional component (2) arranged on the inner wall of the dirt box body (1); a plastic dipping layer (3) arranged in the dirt box body (1), the plastic dipping layer (3) covering the inner wall of the dirt box body (1), the surface of the dirt box functional component (2) and the interfaces of the dirt inlet (10), the dirt outlet (11), the exhaust port (12) and the cleaning port (13) in the dirt box body (1).

2. The motor train unit dirt box with a plastic dipping layer according to claim 1, wherein: the dirt box functional component (2) comprises a liquid level detector and a heating tube.