Flexible support triangular structure supporting rod system

By using a flexible support triangular structure strut system, a double-layer cable truss and cable net structure is formed, which enhances the stability and wind resistance of the flexible photovoltaic support, solves the problem of easy vibration and large deformation of single-layer cable structure, and improves the overall stability and stiffness of the support.

CN224120494UActive Publication Date: 2026-04-14XIAMEN YOUJU NEW ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-30
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing flexible photovoltaic support structures with single-layer cable structures have poor resistance to negative winds, are prone to wind-induced vibrations, and suffer large structural deformations, which can easily lead to damage such as module detachment, tearing, and hidden cracks.

Method used

The system employs a flexible support triangular structure strut system, including support units, component cables, load-bearing cables, and connecting cables, forming a cable truss cable net double-layer structure. This enhances the stability and rigidity of the support, counteracts the internal forces of wind loads, and reduces swaying.

Benefits of technology

This improved the support structure's wind resistance, reduced wind-induced vibration and structural deformation, enhanced its stability, and prevented components from falling off or being damaged.

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Abstract

The utility model discloses a supporting rod system of a flexible support triangular structure. The supporting rod system comprises support units, assembly cables, bearing cables and connecting cables. The number of the support units is multiple, the support units are adjacently arranged, the adjacent support units are fixedly connected, and the upper ends of the support units are used for arranging photovoltaic modules; the assembly cables are arranged at the upper ends of the support units in the transverse direction, and the assembly cables are arranged at the upper ends of the support units. The bearing cables are arranged at the lower ends of the support units in the transverse direction, and the bearing cables are arranged at the lower ends of the support units; the connecting cables are arranged at the lower ends of the support units in the longitudinal direction, the connecting cables are sequentially connected with the lower ends of the support units, and the connecting cables intersect with the assembly cables and the bearing cables respectively. The supporting stability of the support can be improved, and shaking of the support is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic support technology, and in particular to a flexible support triangular structure strut system. Background Technology

[0002] Flexible photovoltaic (PV) supports have gained increasing attention and application due to their advantages such as large span, high efficiency in utilizing material mechanical properties, and low cost. Flexible PV supports are adaptable to various complex installation environments, including mountains, water surfaces, and rooftops, and are equipped with cables.

[0003] Flexible photovoltaic (PV) support structures bear gravity loads, wind loads, and snow loads, which are then transferred to the cable structure. In most scenarios, wind and snow loads are far greater than gravity loads. Currently, most flexible PV support structures are single-layer cable structures. While these can effectively withstand the vertical gravity and snow loads of the modules, their high sag design limits their ability to withstand wind loads and negative wind pressure (wind acting on the modules, creating an upward lifting force). Pulsating wind pressure can cause significant vibrations in the cable structure, including flutter and galloping, which can even lead to damage in severe cases. Furthermore, single-layer cable structures, due to the requirement for a certain sag in the cables and their limited load-bearing capacity, are unsuitable for scenarios with large wind loads and small spans.

[0004] Therefore, the existing single-layer cable structure of flexible photovoltaic support has the following disadvantages: poor resistance to negative winds; prone to wind-induced vibration, including flutter and galloping; and large structural deformation under wind and snow loads, which can easily cause serious damage such as component detachment, tensile cracking, and hidden cracks. Utility Model Content

[0005] This invention aims to at least partially solve one of the technical problems in the aforementioned technologies. Therefore, the purpose of this invention is to propose a flexible support triangular structure strut system to improve the stability of the support and reduce its swaying.

[0006] To achieve the above objectives, this utility model proposes a flexible support triangular structure strut system, including:

[0007] A bracket unit, wherein multiple bracket units are configured, the bracket units are arranged adjacent to each other, and adjacent bracket units are fixedly connected, and the upper end of the bracket unit is used to mount photovoltaic modules;

[0008] Component cable, the component cable is arranged laterally on the upper end of the support unit, and each support unit is provided with the component cable on its upper end;

[0009] A load-bearing cable is provided at the lower end of the support unit in a transverse direction, and each support unit is provided with a load-bearing cable at its lower end.

[0010] A connecting cable is longitudinally arranged at the lower end of the support unit. The connecting cable is sequentially connected to the lower end of the support unit and intersects with the component cable and the load-bearing cable respectively.

[0011] According to the flexible support triangular structure strut system of this utility model embodiment, the component cable is arranged laterally at the upper end of the support unit, and each support unit has a component cable at its upper end. The load-bearing cable is arranged laterally at the lower end of the support unit, and each support unit has a load-bearing cable at its lower end. The support unit is located between the component cable and the load-bearing cable, forming a double-layer cable truss cable net structure. This maintains the stability of the cable net structure, improves the stability of the support, further reduces the swaying of the component cable and the load-bearing cable in the horizontal and vertical directions, and improves the stiffness of the component cable and the load-bearing cable. When the component cable and the load-bearing cable are tensioned, the support unit can effectively offset the downward pressure brought by the component cable and the upward support force of the load-bearing cable through internal force transmission, forming a mutually offsetting internal force balance and increasing the stiffness between the component cable and the load-bearing cable.

[0012] In addition, the flexible support triangular structure strut system proposed in the above embodiments of this utility model may also have the following additional technical features:

[0013] Optionally, the support unit includes a support frame, a first inclined support frame, and a second inclined support frame. The second inclined support frame is configured in a V-shape and is positioned opposite to the first inclined support frame. One end of the first inclined support frame is connected to one side of the support frame, and one end of the second inclined support frame is connected to the other side of the support frame to form a triangular support. The other ends of the first and second inclined support frames are connected to form a triangular support.

[0014] Specifically, one end of the first inclined support frame is connected to one side of the support frame via a U-shaped component, and one end of the second inclined support frame is connected to the other side of the support frame via a U-shaped component.

[0015] Specifically, the other ends of the first and second inclined support frames are connected by a first connecting assembly. The first connecting assembly includes a load-bearing locking block and a first U-shaped clamp. The load-bearing locking block includes a first T-shaped connector, a first pressure plate, and a second pressure plate. The first T-shaped connector includes a first horizontal connecting plate and a first vertical connecting plate connected to one side of the first horizontal connecting plate. The first pressure plate and the second pressure plate are arranged opposite to each other. The first pressure plate is fixedly connected to the first horizontal connecting plate, and the second pressure plate is fixedly connected to the first U-shaped clamp. The other ends of the first and second inclined support frames are inserted into the first U-shaped clamp, and the load-bearing cable is pressed between the first pressure plate and the second pressure plate.

[0016] Furthermore, the connecting cable is fixed to the first vertical connecting plate.

[0017] Specifically, the component cable is connected to the support frame through a fixing component. The fixing component includes a first fixing member, a second fixing member, and a U-shaped screw. The first fixing member is fixed to one side of the support frame, and the second fixing member is fixed to the other side of the support frame opposite to the first fixing member. The U-shaped screw passes through the first fixing member, the support frame, and the second fixing member in sequence to fix the component cable in the U-shaped screw.

[0018] Specifically, the support frame is configured as a triangle.

[0019] Optionally, the support units are connected by a first connecting frame and a second connecting frame. The first connecting frame is V-shaped and is positioned opposite to the second connecting frame. One end of the first connecting frame is connected to the upper end of one of the support units to form a triangular support. One end of the second connecting frame is connected to the upper end of the adjacent support unit. The other ends of the first connecting frame and the second connecting frame are connected together.

[0020] Specifically, the other ends of the first connecting frame and the second connecting frame are connected by a second connecting assembly. The second connecting assembly includes a second U-shaped clip and a second T-shaped connector. The second T-shaped connector includes a second horizontal connecting plate and a second vertical connecting plate connected to one side of the second horizontal connecting plate. The second U-shaped clip is fixed on the second horizontal connecting plate and accommodates the other ends of the first connecting frame and the second connecting frame. The connecting cable is fixed on the second vertical connecting plate by the U-shaped clip.

[0021] Optionally, each of the support units is provided with at least two of the component cables at its upper end. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0023] Figure 2 for Figure 1 A magnified view of a section at point A;

[0024] Figure 3 for Figure 1 A magnified view of section B;

[0025] Figure 4 for Figure 1 A magnified view of section C;

[0026] Figure 5 for Figure 1 A magnified view of a section at point D;

[0027] Figure 6 This is a schematic diagram of the load-bearing locking block according to an embodiment of the present utility model;

[0028] Figure 7 This is a schematic diagram of the structure of the fixing component in an embodiment of the present utility model.

[0029] Label Explanation

[0030] Support unit 1, support frame 11, first inclined support frame 12, second inclined support frame 13, component cable 2, load-bearing cable 3, connecting cable 4, first connecting component 5, load-bearing locking block 51, first T-shaped connector 511, first pressure plate 512, second pressure plate 513, first U-shaped clip 52, fixing component 6, first fixing member 61, second fixing member 62, U-shaped screw 63, first connecting frame 71, second connecting frame 72, second connecting component 8, second U-shaped clip 81, second T-shaped connector 82. Detailed Implementation

[0031] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0032] To better understand the above technical solutions, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0033] like Figures 1 to 7 As shown, the flexible support triangular structure strut system of this utility model embodiment includes a support unit 1, component cable 2, load-bearing cable 3, and connecting cable 4.

[0034] Multiple support units 1 are provided, and the support units 1 are arranged adjacent to each other. Adjacent support units 1 are fixedly connected, and the upper end of the support unit 1 is used to install photovoltaic modules.

[0035] Optionally, the support unit 1 includes a support frame 11, a first inclined support frame 12, and a second inclined support frame 13. The second inclined support frame 13 is V-shaped and positioned opposite the first inclined support frame 12. One end of the first inclined support frame 12 is connected to one side of the support frame 11, and one end of the second inclined support frame 13 is connected to the other side of the support frame 11 to form a triangular support. The other ends of the first inclined support frame 12 and the second inclined support frame 13 are connected to form a triangular support. Specifically, the support frame 11 is triangular, but it can also be quadrilateral.

[0036] Specifically, one end of the first inclined support frame 12 is connected to one side of the support frame 11 via a U-shaped fitting and bolt, and one end of the second inclined support frame 13 is connected to the other side of the support frame 11 via a U-shaped fitting and bolt.

[0037] The other ends of the first inclined support frame 12 and the second inclined support frame 13 are connected by a first connecting assembly 5. The first connecting assembly 5 includes a load-bearing locking block 51 and a first U-shaped clamp 52. The load-bearing locking block 51 includes a first T-shaped connector 511, a first pressure plate 512, and a second pressure plate 513. The first T-shaped connector 511 includes a first horizontal connecting plate and a first vertical connecting plate connected to one side of the first horizontal connecting plate. The first pressure plate 512 and the second pressure plate 513 are arranged opposite to each other. The first pressure plate 512 is fixedly connected to the first horizontal connecting plate, and the second pressure plate 513 is fixedly connected to the first U-shaped clamp 52. The other ends of the first inclined support frame 12 and the second inclined support frame 13 are inserted into the first U-shaped clamp 52. The load-bearing cable 3 is pressed between the first pressure plate 512 and the second pressure plate 513. Arc-shaped pressure grooves are respectively provided on the first pressure plate 512 and the second pressure plate 513, and the two arc-shaped pressure grooves form a circular pressure groove. The load-bearing cable 3 is fixed in the circular pressure groove.

[0038] The component cable 2 is arranged laterally on the upper end of the support unit 1, and each support unit 1 is provided with a component cable 2 on its upper end; optionally, each support unit 1 is provided with at least two component cables 2 on its upper end. Specifically, the component cable 2 is connected to the support frame 11 through a fixing component 6. The fixing component 6 includes a first fixing member 61, a second fixing member 62, and a U-shaped screw 63. The first fixing member 61 is fixed to one side of the support frame 11, and the second fixing member 62 is fixed to the other side of the support frame 11 opposite to the first fixing member 61. The U-shaped screw 63 passes through the first fixing member 61, the support frame 11, and the second fixing member 62 in sequence, and is fixedly connected with a nut to fix the component cable 2 in the U-shaped screw 63.

[0039] The load-bearing cable 3 is arranged laterally at the lower end of the support unit 1, and each support unit 1 has a load-bearing cable 3 at its lower end; the load-bearing cable 3 is arranged parallel to the component cable 2. Specifically, the load-bearing cable 3 is pressed between the first pressure plate 512 and the second pressure plate 513. The first pressure plate 512 and the second pressure plate 513 are respectively provided with arc-shaped pressure grooves, and the two arc-shaped pressure grooves form a circular pressure groove, in which the load-bearing cable 3 is fixed.

[0040] The connecting cable 4 is longitudinally arranged at the lower end of the support unit 1, and is sequentially connected to the lower end of the support unit 1. The connecting cable 4 intersects with the component cable 2 and the load-bearing cable 3 respectively. Specifically, the connecting cable 4 is fixed to the first vertical connecting plate by a U-shaped piece.

[0041] In this embodiment of the flexible support triangular structure strut system, component cable 2 is arranged laterally at the upper end of support unit 1, and each support unit 1 is provided with component cable 2 at its upper end. Load-bearing cable 3 is arranged laterally at the lower end of support unit 1, and each support unit 1 is provided with load-bearing cable 3 at its lower end. Support unit 1 is located between component cable 2 and load-bearing cable 3, forming a double-layer cable truss and cable net structure. This maintains the stability of the cable net structure, improves the stability of the support, further reduces the swaying of component cable 2 and load-bearing cable 3 in the horizontal and vertical directions, and increases the stiffness of component cable 2 and load-bearing cable 3. When component cable 2 and load-bearing cable 3 are tensioned, support unit 1 can effectively offset the downward pressure from component cable 2 and the upward support force from load-bearing cable 3 through internal force transmission, forming a mutually offsetting internal force balance and increasing the stiffness between component cable 2 and load-bearing cable 3.

[0042] Optionally, the support units 1 are connected by a first connecting frame 71 and a second connecting frame 72. The first connecting frame 71 is V-shaped and is positioned opposite to the second connecting frame 72. One end of the first connecting frame 71 is connected to one of the support units 1 to form a triangular support. One end of the second connecting frame 72 is connected to the upper end of the adjacent support unit 1. The other ends of the first connecting frame 71 and the second connecting frame 72 are connected together.

[0043] Specifically, the other ends of the first connecting frame 71 and the second connecting frame 72 are connected by the second connecting assembly 8. The second connecting assembly 8 includes a second U-shaped clip 81 and a second T-shaped connector 82. The second T-shaped connector 82 includes a second horizontal connecting plate and a second vertical connecting plate connected to one side of the second horizontal connecting plate. The second U-shaped clip 81 is fixed to the second horizontal connecting plate and accommodates the other ends of the first connecting frame 71 and the second connecting frame 72. The connecting cable 4 is fixed to the second vertical connecting plate by the U-shaped clip.

[0044] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0046] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0047] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0048] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. The illustrative expressions of the above terms in this specification should not be construed as necessarily referring to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.

[0049] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A flexible support triangular structure strut system, characterized in that, include: A bracket unit, wherein multiple bracket units are configured, the bracket units are arranged adjacent to each other, and adjacent bracket units are fixedly connected, and the upper end of the bracket unit is used to mount photovoltaic modules; Component cable, the component cable is arranged laterally on the upper end of the support unit, and each support unit is provided with the component cable on its upper end; A load-bearing cable is provided at the lower end of the support unit in a transverse direction, and each support unit is provided with a load-bearing cable at its lower end. A connecting cable is longitudinally arranged at the lower end of the support unit. The connecting cable is sequentially connected to the lower end of the support unit and intersects with the component cable and the load-bearing cable respectively.

2. The flexible support triangular structure strut system as described in claim 1, characterized in that, The support unit includes a support frame, a first inclined support frame, and a second inclined support frame. The second inclined support frame is configured in a V-shape and is positioned opposite to the first inclined support frame. One end of the first inclined support frame is connected to one side of the support frame, and one end of the second inclined support frame is connected to the other side of the support frame to form a triangular support. The other ends of the first and second inclined support frames are connected to form a triangular support.

3. The flexible support triangular structure strut system as described in claim 2, characterized in that, One end of the first inclined support frame is connected to one side of the support frame via a U-shaped component, and one end of the second inclined support frame is connected to the other side of the support frame via a U-shaped component.

4. The flexible support triangular structure strut system as described in claim 2, characterized in that, The other ends of the first and second inclined support frames are connected by a first connecting assembly. The first connecting assembly includes a load-bearing locking block and a first U-shaped clamp. The load-bearing locking block includes a first T-shaped connector, a first pressure plate, and a second pressure plate. The first T-shaped connector includes a first horizontal connecting plate and a first vertical connecting plate connected to one side of the first horizontal connecting plate. The first pressure plate and the second pressure plate are arranged opposite to each other. The first pressure plate is fixedly connected to the first horizontal connecting plate, and the second pressure plate is fixedly connected to the first U-shaped clamp. The other ends of the first and second inclined support frames are inserted into the first U-shaped clamp, and the load-bearing cable is pressed between the first pressure plate and the second pressure plate.

5. The flexible support triangular structure strut system as described in claim 4, characterized in that, The connecting cable is fixed to the first vertical connecting plate.

6. The flexible support triangular structure strut system as described in claim 2, characterized in that, The component cable is connected to the support frame via a fixing component. The fixing component includes a first fixing member, a second fixing member, and a U-shaped screw. The first fixing member is fixed to one side of the support frame, and the second fixing member is fixed to the other side of the support frame opposite to the first fixing member. The U-shaped screw passes through the first fixing member, the support frame, and the second fixing member in sequence to fix the component cable in the U-shaped screw.

7. The flexible support triangular structure strut system as described in claim 2, characterized in that, The support frame is triangular in shape.

8. The flexible support triangular structure strut system as described in claim 1, characterized in that, The support units are connected by a first connecting frame and a second connecting frame. The first connecting frame is V-shaped and is positioned opposite to the second connecting frame. One end of the first connecting frame is connected to the upper end of one of the support units to form a triangular support. One end of the second connecting frame is connected to the upper end of the adjacent support unit. The other ends of the first connecting frame and the second connecting frame are connected together.

9. The flexible support triangular structure strut system as described in claim 8, characterized in that, The other ends of the first connecting frame and the second connecting frame are connected by a second connecting assembly. The second connecting assembly includes a second U-shaped clip and a second T-shaped connector. The second T-shaped connector includes a second horizontal connecting plate and a second vertical connecting plate connected to one side of the second horizontal connecting plate. The second U-shaped clip is fixed on the second horizontal connecting plate and accommodates the other ends of the first connecting frame and the second connecting frame. The connecting cable is fixed on the second vertical connecting plate.

10. The flexible support triangular structure strut system as described in claim 1, characterized in that, Each of the aforementioned support units has at least two of the aforementioned component cables at its upper end.