Batching machine capable of automatically proportioning and used for disinfectant production
By introducing an automatic proportioning system and a stirring mechanism into the disinfectant production equipment, the problem of inaccurate raw material proportions has been solved, and efficient production of disinfectant has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGWEI IND (NINGXIA) GROUP CO LTD
- Filing Date
- 2025-03-27
- Publication Date
- 2026-04-17
AI Technical Summary
Existing disinfectant production equipment cannot achieve automatic proportioning of raw materials, affecting the accuracy and efficiency of disinfectant formulation.
An automatic proportioning system was designed, comprising a batching machine body, a batching tank, a metering valve, an electric actuator, and a stirring mechanism. The raw material quantity is input through the control panel, and the automatic proportioning of raw materials is achieved using the metering valve and the electric actuator. Pre-mixing is performed by the stirring shaft and the stirring roller to improve the mixing effect.
It enables automatic proportioning of disinfectant raw materials, improving proportioning efficiency and production quality, and ensuring the accuracy and mixing effect of disinfectant.
Smart Images

Figure CN224127129U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of disinfectant production technology, specifically to a batching machine for disinfectant production that can automatically proportion ingredients. Background Technology
[0002] Disinfectants are chemical agents used to kill or inhibit bacteria, viruses, and other microorganisms to achieve disinfection and hygiene purposes. Common types include chlorine-containing, alcohol-based, peroxide-based, and quaternary ammonium salt disinfectants. When using them, it is important to dilute them correctly, wear protective equipment, pay attention to the usage environment, avoid mixing them, and store them properly. Disinfectants are frequently used in our daily lives, especially for people who often clean. Some household disinfectants are essential medicines for every household, and they are also indispensable in hospitals. The production process of disinfectants usually requires the use of a disinfectant mixing machine.
[0003] In the prior art, Chinese Patent Application No. CN202121744790.6 discloses a batching device for disinfectant production, including a tank, a first stirring mechanism, a second stirring mechanism, and a gas source. Both the first and second stirring mechanisms include pneumatic motors. The pneumatic motor of the first stirring mechanism is located at the top of the tank and is connected to a first stirring component. The pneumatic motor of the second stirring mechanism is located at the bottom of the tank and is connected to a second stirring component. The first and second stirring components extend into different areas of the tank so that they do not interfere with each other. The gas source is connected to the pneumatic motor through a pipe to drive the pneumatic motor. The raw materials are stirred by the first and second stirring mechanisms, which are driven by pneumatic motors and are located at opposite ends. This device has reliable explosion-proof performance and improves the safety when stirring disinfectant containing flammable substances such as alcohol.
[0004] Based on the above information, it can be seen that the existing technology requires the pre-mixing of disinfectant raw materials in actual use, and then the mixed raw materials are put into the mechanism for stirring and mixing. It cannot achieve automatic mixing of raw materials, which affects the mixing accuracy and efficiency of disinfectant. Therefore, further improvements are needed. Utility Model Content
[0005] The purpose of this invention is to provide an automatic proportioning mixing machine for disinfectant production, in order to solve the problem mentioned in the background art that requires pre-proportioning of disinfectant raw materials and then putting the proportioned raw materials into the machine for stirring and mixing, which makes it impossible to achieve automatic proportioning of raw materials and affects the proportioning accuracy and efficiency of disinfectant.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an automatic proportioning disinfectant production batching machine, comprising a batching machine body, a batching tank fixedly installed on the outer wall of the batching machine body, and a driving device fixedly installed on the top of the batching tank; an mounting plate fixedly installed on the outer wall of the batching machine body, and a proportioning mechanism for automatically proportioning raw materials on the outer wall of the mounting plate.
[0007] The proportioning mechanism includes a metering valve fixedly installed on the top outer wall of the mounting plate, and a control panel fixedly installed at the end of the metering valve. An extrusion tube and a feed tube are fixedly installed on both sides of the outer wall of the metering valve. An electric push rod fixedly installed on the top of the mounting plate is slidably connected to the inner wall of the extrusion tube. An adjusting block is rotatably installed inside the metering valve, and a discharge hole and a connecting hole are opened inside the adjusting block. The mixing tank is equipped with a stirring mechanism for pre-stirring the raw materials.
[0008] Furthermore, multiple sets of the batching tanks are arranged at equal angles on the outer wall of the batching machine body, and the bottom of the batching tanks is connected to the top of the metering valve.
[0009] Furthermore, multiple sets of metering valves are provided corresponding to the batching tank, and the regulating block is designed in a cylindrical shape.
[0010] Furthermore, the discharge hole is located at the top of the adjusting block, and the top of the discharge hole is connected to the bottom of the mixing tank. The connecting hole is perpendicular to the discharge hole, and the top of the connecting hole is connected to the bottom of the discharge hole.
[0011] Furthermore, the extrusion tube has a through groove that communicates with the connecting hole inside, one end of the feed tube is connected to the connecting hole, and the other end of the feed tube is connected to the inside of the batching machine body.
[0012] Furthermore, the stirring mechanism includes a stirring shaft fixedly installed at the end of the driving device, a stirring roller fixedly installed on the outer wall of the stirring shaft, a mixing block fixedly installed on the outer wall of the stirring roller, and a stirring block whose end is connected to the outer wall of the stirring shaft fixedly installed at the end of the stirring roller.
[0013] Furthermore, multiple sets of stirring rollers are equally spaced on the outer wall of the stirring shaft, and the two sets of stirring rollers are arranged perpendicularly to each other. Multiple sets of mixing blocks are equally spaced on the outer wall of the stirring rollers.
[0014] Furthermore, the stirring block has an overall arc-shaped design, and multiple sets of stirring blocks are arranged at equal angles on the outer wall of the stirring shaft.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This automatic proportioning disinfectant production batching machine controls the metering valve to rotate the regulating block by inputting the required quantity of the raw material into the control panel. This aligns the discharge hole inside the regulating block with the bottom of the batching tank, and the connecting hole with the extrusion tube and the feed tube. The electric actuator is then activated, and it extrudes the pre-mixed raw material from inside the batching tank through the extrusion tube and the feed tube, pressing it into the main body of the batching machine according to the preset value. Once the preset threshold is reached, the metering valve controls the regulating block to rotate and close the discharge hole, thereby achieving automatic proportioning of raw materials, improving proportioning efficiency and disinfectant production quality.
[0017] Furthermore, by classifying and injecting the raw materials required for the disinfectant into the mixing tank, the drive device is activated to rotate the stirring shaft. The stirring shaft drives the stirring blocks, stirring rollers, and multiple sets of mixing blocks located on the outer wall to rotate, thereby crushing the clumped raw materials and fully mixing the raw materials in the mixing tank. This allows the raw materials to be pre-mixed before entering the main body of the mixing machine, improving the mixing effect and further improving the quality of product production. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic cross-sectional view of the main body of the batching machine of this utility model;
[0020] Figure 3 This is a schematic diagram of the front section of the ingredient tank of this utility model;
[0021] Figure 4 This is a schematic diagram of the proportioning mechanism of this utility model;
[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the adjusting block of this utility model;
[0023] Figure 6 This is a schematic diagram of the stirring mechanism of this utility model.
[0024] In the diagram: 1. Main body of the batching machine; 2. Batching tank; 21. Drive device; 3. Mounting plate; 4. Metering valve; 41. Control panel; 5. Electric actuator; 51. Extrusion tube; 6. Adjusting block; 61. Discharge hole; 62. Connecting hole; 7. Feed pipe; 8. Stirring shaft; 81. Stirring block; 82. Stirring roller; 83. Mixing block. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example 1: Please refer to Figure 1-6 This utility model provides the following technical solution: an automatic proportioning disinfectant production batching machine, comprising a batching machine body 1, a batching tank 2 fixedly installed on the outer wall of the batching machine body 1, and a drive device 21 fixedly installed on the top of the batching tank 2; an installation plate 3 fixedly installed on the outer wall of the batching machine body 1, and a proportioning mechanism for automatically proportioning raw materials provided on the outer wall of the installation plate 3; the proportioning mechanism includes a metering valve 4 fixedly installed on the top outer wall of the installation plate 3, and a control panel 41 fixedly installed at the end of the metering valve 4; a squeezing tube 51 and a feed tube 7 fixedly installed on both sides of the outer wall of the metering valve 4; an electric push rod 5 slidably connected to the inner wall of the squeezing tube 51 and fixedly installed on the top of the installation plate 3; and a rotating device 21 installed inside the metering valve 4. There is an adjusting block 6, and the adjusting block 6 has a discharge hole 61 and a connecting hole 62 inside. The batching tank 2 is provided at the same angle on the outer wall of the batching machine body 1, and the bottom of the batching tank 2 is connected to the top of the metering valve 4. The metering valve 4 is provided in multiple sets corresponding to the batching tank 2. The adjusting block 6 is cylindrical in shape. The discharge hole 61 is located at the top of the adjusting block 6, and the top of the discharge hole 61 is connected to the bottom of the batching tank 2. The connecting hole 62 is perpendicular to the discharge hole 61, and the top of the connecting hole 62 is connected to the bottom of the discharge hole 61. The extrusion tube 51 has a through groove that is connected to the connecting hole 62 inside. One end of the feed tube 7 is connected to the connecting hole 62, and the other end of the feed tube 7 is connected to the inside of the batching machine body 1.
[0027] When proportioning raw materials, firstly, input the required quantity of the raw material into the control panel 41 at the bottom of the corresponding raw material mixing tank. The control panel 41 controls the metering valve 4 to drive the adjusting block 6 to rotate. The metering valve 4 aligns the discharge hole 61 inside the adjusting block 6 with the bottom of the batching tank 2, and the connecting hole 62 aligns with the extrusion pipe 51 and the feed pipe 7. At this time, the raw material inside the batching tank 2 enters the connecting hole 62 inside the adjusting block 6 through the discharge hole 61. The control panel 41 controls the electric push rod 5 to start. The electric push rod 5 extrudes the raw material that has been pre-mixed inside the batching tank 2 through the extrusion pipe 51 and the feed pipe 7, extruding the raw material into the main body 1 of the batching machine according to the preset value. After reaching the preset threshold, the metering valve 4 controls the adjusting block 6 to rotate and close the discharge hole 61. At this time, the electric push rod 5 closes. By inputting the required quantity of different raw materials into the control panel 41 of the multiple proportioning mechanisms on the outer wall of the batching machine, the automatic proportioning of raw materials can be realized, improving the proportioning efficiency and the production quality of disinfectant.
[0028] Example 2: Based on Example 1, a stirring mechanism is also disclosed, the specific structure of which is as follows: The mixing tank 2 is provided with a stirring mechanism for pre-stirring the raw materials. The stirring mechanism includes a stirring shaft 8 fixedly installed at the end of the drive device 21, and a stirring roller 82 is fixedly installed on the outer wall of the stirring shaft 8. A mixing block 83 is fixedly installed on the outer wall of the stirring roller 82. A stirring block 81 with its end connected to the outer wall of the stirring shaft 8 is fixedly installed at the end of the stirring roller 82. Multiple sets of stirring rollers 82 are arranged at equal intervals on the outer wall of the stirring shaft 8, and the two sets of stirring rollers 82 are arranged vertically. Multiple sets of mixing blocks 83 are arranged at equal intervals on the outer wall of the stirring rollers 82. The stirring blocks 81 are generally arc-shaped, and multiple sets of stirring blocks 81 are arranged at equal angles on the outer wall of the stirring shaft 8.
[0029] Before achieving automatic raw material proportioning, the raw materials required for disinfection are classified and injected into the corresponding proportioning tanks. The drive device 21 is then started, which drives the stirring shaft 8 to rotate. The stirring shaft 8 drives the stirring block 81, stirring roller 82, and multiple sets of mixing blocks 83 located on the outer wall of the stirring shaft 8 to rotate. The stirring block 81, stirring roller 82, and mixing blocks 83 cooperate with each other to rotate inside the batching tank 2, thereby crushing the clumped raw materials and fully mixing the raw materials in the batching tank 2. This allows the raw materials to be pre-mixed before entering the main body 1 of the batching machine, improving the mixing effect and further improving the product production quality.
[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An automatic proportioning disinfectant production batching machine, comprising a batching machine body (1), wherein a batching tank (2) is fixedly installed on the outer wall of the batching machine body (1), and a driving device (21) is fixedly installed on the top of the batching tank (2), and an mounting plate (3) is fixedly installed on the outer wall of the batching machine body (1), and a proportioning mechanism for automatically proportioning raw materials is provided on the outer wall of the mounting plate (3); characterized in that The proportioning mechanism includes a metering valve (4) fixedly installed on the top outer wall of the mounting plate (3), and a control panel (41) fixedly installed at the end of the metering valve (4). An extrusion tube (51) and a feed tube (7) are fixedly installed on both sides of the outer wall of the metering valve (4). An electric push rod (5) fixedly installed on the top of the mounting plate (3) is slidably connected to the inner wall of the extrusion tube (51). An adjusting block (6) is rotatably installed inside the metering valve (4), and a discharge hole (61) and a connecting hole (62) are opened inside the adjusting block (6). A stirring mechanism for pre-stirring the raw materials is provided inside the batching tank (2).
2. The automatic proportioning of the disinfectant solution production with the batching machine according to claim 1, characterized in that: The batching tank (2) is provided in multiple sets at equal angles on the outer wall of the batching machine body (1), and the bottom of the batching tank (2) is connected to the top of the metering valve (4).
3. The automatic proportioning disinfectant solution production dispensing machine according to claim 1, characterized in that: The metering valve (4) is provided in multiple sets corresponding to the batching tank (2), and the regulating block (6) is designed in a cylindrical shape.
4. The automatic proportioning disinfectant solution production dispensing machine according to claim 1, characterized in that: The discharge hole (61) is located at the top of the adjusting block (6), and the top of the discharge hole (61) is connected to the bottom of the mixing tank (2). The connecting hole (62) is set vertically to the discharge hole (61), and the top of the connecting hole (62) is connected to the bottom of the discharge hole (61).
5. The automatic proportioning disinfectant solution production dispensing machine according to claim 1, characterized in that: The extrusion tube (51) has a through groove that communicates with the connecting hole (62) inside. One end of the feed tube (7) is connected to the connecting hole (62), and the other end of the feed tube (7) is connected to the inside of the batching machine body (1).
6. The automatic proportioning disinfectant solution production dispensing machine according to claim 1, characterized in that: The stirring mechanism includes a stirring shaft (8) fixedly installed at the end of the drive device (21), and a stirring roller (82) is fixedly installed on the outer wall of the stirring shaft (8), and a mixing block (83) is fixedly installed on the outer wall of the stirring roller (82). A stirring block (81) whose end is connected to the outer wall of the stirring shaft (8) is fixedly installed at the end of the stirring roller (82).
7. The automatic proportioning disinfectant solution production dispensing machine according to claim 6, characterized in that: Multiple sets of stirring rollers (82) are equally spaced on the outer wall of the stirring shaft (8), and two sets of stirring rollers (82) are arranged vertically between each other. Multiple sets of mixing blocks (83) are equally spaced on the outer wall of the stirring rollers (82).
8. The automatic proportioning disinfectant solution production dispensing machine according to claim 6, characterized in that: The stirring block (81) is designed in an arc shape, and multiple sets of stirring blocks (81) are arranged at the same angle on the outer wall of the stirring shaft (8).
Citation Information
Patent Citations
Batching equipment for disinfectant production
CN215311946U