Efficient reaction kettle device

Abstract

The utility model discloses an efficient reaction kettle device which comprises a device body, the device body comprises a reaction kettle, a side supporting device, a top cover and a mixing device, the side supporting device is welded on the outer side of the reaction kettle, the top cover is fixed at the top of the reaction kettle through a bolt, and the mixing device is arranged in the reaction kettle; the side supporting device comprises a first supporting block and a second supporting block, the first supporting block and the second supporting block are of a rectangular structure, a set of symmetrically-distributed side mounting plates are arranged at the right end of the first supporting block and the right end of the second supporting block, two sets of symmetrically-distributed fixing holes are formed in the surfaces of the side mounting plates, and the side mounting plates are of a rectangular structure. Anti-skid pads are arranged at the right ends of the first supporting block, the second supporting block and the side mounting plate, and the anti-skid pads are made of rubber materials. According to the device, the reaction kettle can be effectively and transversely supported and fixed, so that the transfer stability of the reaction kettle on the transfer trolley is improved.

Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, specifically to a high-efficiency reaction vessel device. Background Technology

[0002] In a broad sense, a reaction vessel is a container where physical or chemical reactions occur. Through structural design and parameter configuration, it achieves the heating, evaporation, cooling, and low-to-high-speed mixing functions required by the process. Reaction vessels are widely used in petroleum, chemical, rubber, pesticide, dye, pharmaceutical, and food industries. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonation, polymerization, and condensation. Examples include reactors, reaction vessels, decomposition vessels, and polymerization kettles. Materials typically include carbon manganese steel, stainless steel, zirconium, nickel-based alloys (Hastelloy, Monel, Inconel), and other composite materials.

[0003] Existing reactors have the following drawbacks:

[0004] The existing reactors are large in size, and during transportation, they need to be horizontally fixed on the transport vehicle. However, the horizontal fixing method is not stable enough, and the reactor is prone to rolling, which affects the safety of the reactor transportation.

[0005] Therefore, a solution is needed. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] In view of the shortcomings of the prior art, this utility model provides a high-efficiency reaction vessel device to solve the problems mentioned in the background art.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency reaction vessel device, comprising a device body, the device body including a reaction vessel, a side support device, a top cover, and a mixing device. The side support device is welded to the outside of the reaction vessel, the top cover is fixed to the top of the reaction vessel by bolts, and the mixing device is installed inside the reaction vessel. The side support device includes a first support block and a second support block, the first support block and the second support block having a rectangular structure. The right end of the first support block and the second support block is provided with a set of symmetrically distributed side mounting plates. The surface of the side mounting plates is provided with two sets of symmetrically distributed fixing holes. The side mounting plates have a rectangular structure. The right end of the first support block, the second support block, and the side mounting plates is provided with anti-slip pads made of rubber. The left end of the first support block and the second support block is provided with an embedding groove, the embedding groove having an arc-shaped structure. Several sets of arc-shaped equidistant connecting blocks are provided between the first support block and the second support block, the connecting blocks having a rectangular structure.

[0010] Preferably, the bottom of the reactor has an arc-shaped structure, a bottom valve pipe is provided at the center of the bottom of the reactor, and support feet are provided at the four corners of the bottom of the reactor. The support feet have a conical structure, and a soft pad is provided at the bottom of the support feet. The soft pad has a circular structure and is made of rubber.

[0011] Preferably, the mixing device includes a motor and a mixing rod. The motor is installed on the top of the top cover, and the mixing rod is installed at the bottom drive end of the motor. The mixing rod is located inside the reaction vessel. The surface of the mixing rod is provided with a main mixing fan blade. The main mixing fan blade has a capsule-shaped structure. The interior of the main mixing fan blade is provided with a horizontal mixing fan blade. The horizontal mixing fan blade has a rectangular structure.

[0012] Preferably, the main mixing fan blade and the transverse mixing fan blade have several sets of flow holes on their surfaces.

[0013] (III) Beneficial Effects

[0014] This invention provides a high-efficiency reaction vessel device. It has the following beneficial effects:

[0015] This solution presents a high-efficiency reactor device that can effectively support and fix the reactor laterally, thereby improving the stability of the reactor during transport on the transport vehicle and enhancing the safety of the reactor during transport. Furthermore, this reactor has excellent mixing performance, effectively improving the efficiency and quality of material mixing within the reactor, making it convenient for operators to use. This device has a simple structure and low cost, making it suitable for large-scale production and use. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the reaction vessel of this utility model.

[0018] In the diagram, 1. Device body; 2. Reactor; 3. Side support device; 4. Top cover; 5. Mixing device; 6. First support block; 7. Second support block; 8. Side mounting plate; 9. Fixing hole; 10. Anti-slip pad; 11. Embedded groove; 12. Connecting block; 13. Bottom valve pipe; 14. Support foot; 15. Soft pad; 16. Motor; 17. Mixing rod; 18. Main mixing fan blade; 19. Horizontal mixing fan blade; 20. Flow hole. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-2 This utility model provides a technical solution:

[0021] Example

[0022] To address the aforementioned problems: existing reactors are large in size, requiring them to be horizontally fixed to the transport vehicle during transport. However, this horizontal fixing method lacks stability, making the reactor prone to rolling and affecting the safety of reactor transport.

[0023] The solution is as follows: A high-efficiency reaction vessel device includes a device body 1, which includes a reaction vessel 2, a side support device 3, a top cover 4, and a mixing device 5. The side support device 3 is welded to the outside of the reaction vessel 2, and the top cover 4 is fixed to the top of the reaction vessel 2 by bolts. The mixing device 5 is installed inside the reaction vessel 2. The side support device 3 includes a first support block 6 and a second support block 7, which are rectangular in shape. A set of symmetrically distributed side mounting plates 8 are provided on the right end of the first support block 6 and the second support block 7. Two sets of symmetrically distributed fixing holes 9 are opened on the surface of the side mounting plates 8. The side mounting plates 8 are rectangular in shape. Anti-slip pads 10 are provided on the right end of the first support block 6, the second support block 7, and the side mounting plates 8. The anti-slip pads 10 are made of rubber. An embedding groove 11 is opened on the left end of the first support block 6 and the second support block 7. The embedded groove 11 has an arc-shaped structure. Several sets of connecting blocks 12 are provided between the first support block 6 and the second support block 7 in an arc-shaped equidistant manner. The connecting blocks 12 have a rectangular structure. When the device body 2 is loaded onto the transfer vehicle, the device body 1 is vertical. The operator uses a hoisting device to move the device body 1 horizontally. When it is horizontal, the first support block 6 and the second support block 7 on the right side of the reactor can contact the vehicle plate of the transfer vehicle. The operator inserts bolts into the fixing holes 9 of the side mounting plate 8 and then fixes the side mounting plate 8. In this way, the first support block 6 and the second support block 7 can be fixed, and the first support block 6 and the second support block 7 can provide horizontal support for the reactor 2. The several sets of connecting blocks 12 between the first support block 6 and the second support block 7 can improve the firmness and stability of the structure between the first support block 6 and the second support block 7.

[0024] The bottom of the reactor 2 has an arc-shaped structure. A bottom valve pipe 13 is provided at the center of the bottom of the reactor 2. Support feet 14 are provided at the four corners of the bottom of the reactor 2. The support feet 14 have a conical structure and a soft pad 15 at the bottom of the support feet 14. The soft pad 15 has a circular structure and is made of rubber. When discharging, the material in the reactor 2 can be released through the bottom valve pipe 13. The two sets of conical support feet 14 at the bottom of the reactor 2 can effectively reduce material costs and ensure the firmness and stability of the support structure. The soft pad 15 made of rubber at the bottom of the support feet 14 can achieve the purpose of anti-slip and improving friction.

[0025] The mixing device 5 includes a motor 16 and a mixing rod 17. The motor 16 is mounted on the top of the top cover 4, and the mixing rod 17 is mounted on the bottom drive end of the motor 16, located inside the reactor 2. The surface of the mixing rod 17 is provided with a main mixing blade 18, which has a capsule-like structure. Inside the main mixing blade 18 are horizontal mixing blades 19, which have a rectangular structure. During mixing, the drive end of the motor 16 drives the mixing rod 17 to rotate, which in turn drives the main mixing blades 19 to rotate. The main mixing blades 19 have a capsule-like structure, with an arc-shaped top and bottom, allowing them to conform to the shape of the reactor 2 for stirring, improving the overall flowability of the material. The horizontal mixing blades 19 inside the main mixing blades 19 can disperse and mix the material in the middle.

[0026] The main mixing blade 18 and the horizontal mixing blade 19 are provided with several sets of flow holes 20. The flow holes 20 on the main mixing blade 18 and the horizontal mixing blade 19 are for facilitating the flow of materials, thereby improving mixing efficiency.

[0027] Working Principle: During operation, when the device body 1 (2) is being loaded onto the transfer vehicle, it is initially vertical. The operator uses a hoisting device to move the device body 1 horizontally. During this horizontal movement, the first support block 6 and the second support block 7 on the right side of the reactor can contact the transfer vehicle's platform. The operator then inserts bolts into the fixing holes 9 of the side mounting plate 8 and secures the side mounting plate 8. This method secures the first support block 6 and the second support block 7, providing horizontal support for the reactor 2. When using the reactor 2... During material processing, the reactor 2 is placed vertically, and then the material is fed into the reactor 2 through the feed port on the top cover 4. Then, the mixing device 5 is used to mix the material in the reactor 2. The motor 16 drives the mixing rod 17 to rotate, which in turn drives the main mixing blade 19 to rotate. The main mixing blade 19 has a capsule-shaped structure, and the top and bottom of the main mixing blade 19 have an arc-shaped structure, so that it can conform to the shape of the reactor 2 for stirring, improving the overall fluidity of the material. The horizontal mixing blades 19 inside the main mixing blade 19 can disperse and mix the material in the middle.

[0028] The present invention comprises: 1. Device body; 2. Reactor; 3. Side support device; 4. Top cover; 5. Mixing device; 6. First support block; 7. Second support block; 8. Side mounting plate; 9. Fixing hole; 10. Anti-slip pad; 11. Embedded groove; 12. Connecting block; 13. Bottom valve pipe; 14. Support foot; 15. Soft pad; 16. Motor; 17. Mixing rod; 18. Main mixing fan blade; 19. Horizontal mixing fan blade; 20. Flow hole. All components are general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. The problem solved by this invention is that existing reactors are large in size, requiring horizontal fixation on the transport vehicle during transport. However, the horizontal fixation method results in insufficient stability, causing the reactor to easily roll and affecting the safety of transport. This invention, through the combination of the above components, can effectively support and fix the reactor horizontally, thereby improving the stability of the reactor during transport on the transport vehicle.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high efficiency reactor apparatus, characterized by: The device includes a main body (1), which includes a reactor (2), a side support device (3), a top cover (4) and a mixing device (5). The side support device (3) is welded to the outside of the reactor (2), the top cover (4) is fixed to the top of the reactor (2) by bolts, and the mixing device (5) is installed inside the reactor (2). The side support device (3) includes a first support block (6) and a second support block (7). The first support block (6) and the second support block (7) are rectangular in shape. The right end of the first support block (6) and the second support block (7) is provided with a set of side mounting plates (8) distributed symmetrically. The surface of the side mounting plate (8) is provided with two sets of fixing holes (9) distributed symmetrically. The side mounting plate (8) is rectangular in shape. The right end of the first support block (6), the second support block (7) and the side mounting plate (8) is provided with anti-slip pads (10). The anti-slip pads (10) are made of rubber. The left end of the first support block (6) and the second support block (7) is provided with an embedding groove (11). The embedding groove (11) is arc-shaped. There are several sets of connecting blocks (12) distributed equidistantly in an arc shape between the first support block (6) and the second support block (7). The connecting blocks (12) are rectangular in shape.

2. The high efficiency reaction vessel apparatus of claim 1, wherein: The bottom of the reactor (2) is arc-shaped. A bottom valve pipe (13) is provided at the center of the bottom of the reactor (2). Support feet (14) are provided at the four corners of the bottom of the reactor (2). The support feet (14) are cone-shaped. A soft pad (15) is provided at the bottom of the support feet (14). The soft pad (15) is round and made of rubber.

3. The high efficiency reaction vessel apparatus of claim 1, wherein: The mixing device (5) includes a motor (16) and a mixing rod (17). The motor (16) is installed on the top of the top cover (4). The mixing rod (17) is installed at the bottom drive end of the motor (16) and is located inside the reactor (2). The surface of the mixing rod (17) is provided with a main mixing fan blade (18). The main mixing fan blade (18) has a capsule-shaped structure. The interior of the main mixing fan blade (18) is provided with a horizontal mixing fan blade (19). The horizontal mixing fan blade (19) has a rectangular structure.

4. The high-efficiency reaction vessel device according to claim 3, characterized in that: The main mixing fan blade (18) and the horizontal mixing fan blade (19) have several sets of flow holes (20) on their surfaces.

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