Modification device for producing inorganic nonmetal modified powder with good dispersibility

By combining a three-roller modifier and an ion fan, the problems of static electricity and agglomeration of inorganic non-metallic powders during the modification process are solved, achieving efficient dispersion and low-energy production, and meeting the requirements of green development.

CN224127283UActive Publication Date: 2026-04-17JIANGXI GUANGYUAN CHEM +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520909029.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-04-17
Estimated Expiration
2035-05-09

AI Technical Summary

Technical Problem

Inorganic non-metallic powders suffer from static electricity and agglomeration problems during the modification process, leading to a decline in performance. Furthermore, the waste heat generated during the modification process is not effectively utilized, resulting in energy waste.

Method used

The powder surface is modified by a three-roller modifier, the positive and negative charges generated by the ion fan neutralize the powder charge, the coarse particles are separated by a cyclone separator, and the waste heat is recovered by the material drying room to achieve continuous production and efficient dispersion.

Benefits of technology

It achieves efficient dispersion and low-energy production of inorganic non-metallic powders, reduces agglomeration, makes full use of waste heat in the modification process, and meets the requirements of green development and energy conservation and environmental protection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224127283U_ABST
    Figure CN224127283U_ABST
Patent Text Reader

Abstract

The utility model discloses a modification device for producing inorganic non-metal modified powder with good dispersity. The modification device comprises a semi-finished product bin (1), a first spiral reamer (2), an ion fan (3), a medicament barrel (4), a medicament spraying opening (5), a three-roller modification main machine (6), a cyclone separator (7), a pulse cloth bag collector (8), an induced draft fan (9), a recycled powder bin (10), a second spiral reamer (11), a packaging machine (12) and a material drying room (13). According to the device, the three-roller modification host machine is adopted to finish surface modification, so that the modification effect is good; powder modified by the three-roller modification main machine is less in agglomeration and good in dispersing performance after being separated by the air separator; the ion fan ionizes air to generate a large amount of positive and negative charges, so that charges on the surface of the powder during high-speed friction, collision and shearing can be neutralized, and the static electricity removal treatment of the powder is realized; the device can realize continuous production, and is high in yield and low in energy consumption; and the method conforms to green development, and is energy-saving and environment-friendly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to a modification device for producing inorganic non-metallic modified powders with good dispersibility, belonging to the field of inorganic powder modification technology. Background Technology

[0002] Inorganic non-metallic resources are abundant, inexpensive, and have excellent performance. Commonly used inorganic non-metallic powders in industry include calcium carbonate, sulfuric acid, talc, wollastonite, and kaolin. They have been widely used in plastic products and have become important fillers, modifiers, and reinforcing materials, achieving significant economic, social, and ecological benefits.

[0003] However, inorganic non-metallic powders have inherently poor compatibility with organic polymers such as plastics, necessitating surface modification. However, during the modification process, high-speed stirring generates static electricity, causing powder particles to adsorb and agglomerate, resulting in coarse particles that affect the powder's performance. Furthermore, the waste heat generated during the modification process, after dust removal, is directly released into the air, leading to energy waste. Summary of the Invention

[0004] The purpose of this invention is to solve the problems of static electricity and agglomeration in the traditional modification of inorganic non-metallic ultrafine powders, and to propose a modification device for producing inorganic non-metallic modified powders with good dispersibility.

[0005] The technical solution of this utility model is as follows: a modification device for producing inorganic non-metallic modified powder with good dispersibility, including a semi-finished product silo, a spiral cutter, an ion fan, a reagent tank, a cyclone separator, a pulse bag collector, an induced draft fan, a material drying room, a packaging machine, and a recycling powder silo, and also includes a three-roller modification main unit.

[0006] The three-roller modification machine consists of three triangular modification cylinders, each equipped with a rotor and a stator. When the dried powder and the precisely metered reagent enter the modification cylinder simultaneously, they move in a fluidized vortex motion as the rotor rotates at high speed. The surface modification is rapidly completed by the collision, friction, and shearing of the powder at high speed and the heat generated by the high-speed rotating rotor.

[0007] The bottom outlet of the semi-finished product silo is connected to the inlet of the three-roller modifier via a first spiral cutter; the outlet of the three-roller modifier is connected to a cyclone separator via a pipe; the top of the cyclone separator is connected to a pulse bag collector via a pipe, and the bottom outlet is connected to a recovery powder silo; the top outlet of the pulse bag collector is connected to the material drying chamber via an air duct and an induced draft fan, and the bottom outlet of the pulse bag collector is connected to a packaging machine via a second spiral cutter.

[0008] The modified host is equipped with a spray nozzle at its feed inlet; the spray nozzle is connected to both the ion fan and the reagent tank.

[0009] The logistics drying room can be used to dry crushed and cleaned inorganic non-metallic ores.

[0010] The beneficial effects of this invention are as follows: the three-roller modification host used in this invention rapidly completes surface modification through the high-speed operation of the rotor, powder collision, friction, shearing, and the heat generated by the high-speed rotation of the rotor, resulting in good modification effect; after modification by the three-roller modification host, the powder has less agglomeration and better dispersion performance after separation by the air separator; the ion fan ionizes the air to generate a large number of positive and negative charges, which can neutralize the charges carried on the surface of the powder during high-speed friction, collision, and shearing, thus achieving destatic treatment of the powder; this invention can be continuously produced with high output and low energy consumption; it can be fully utilized and conforms to green development, energy conservation and environmental protection. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of the device of this utility model;

[0012] In the diagram, 1 is the semi-finished product silo; 2 is the first spiral cutter; 3 is the ion fan; 4 is the reagent tank; 5 is the spray nozzle; 6 is the three-roller modification main unit; 7 is the cyclone separator; 8 is the pulse bag collector; 9 is the induced draft fan; 10 is the recovery powder silo; 11 is the second spiral cutter; 12 is the packaging machine; and 13 is the material drying room. Detailed Implementation

[0013] The specific embodiments of this utility model are as follows: Figure 1 As shown.

[0014] This embodiment describes a modification device for producing inorganic non-metallic modified powder with good dispersibility, comprising a semi-finished product silo 1, a first spiral cutter 2, an ion fan 3, a reagent tank 4, a spray nozzle 5, a three-roller modification main unit 6, a cyclone separator 7, a pulse bag collector 8, an induced draft fan 9, a recovery powder silo 10, a second spiral cutter 11, a packaging machine 12, and a material drying room 13.

[0015] In this embodiment, the semi-finished product hopper 1 feeds inorganic non-metallic powder into the three-roller modification host 6 through the first spiral cutter 2.

[0016] The modification host 6 in this embodiment consists of three triangular modification cylinders. Each modification cylinder contains a rotor and a stator, dried powder and precisely metered reagent. When they enter the modification cylinder simultaneously, they move in a fluidized vortex with the high-speed rotation of the rotor. The surface modification is quickly completed by the collision, friction, shearing of the powder at high speed and the heat generated by the high-speed rotation of the rotor. The modification host 6 is provided with a spray nozzle 5 at the feed inlet. The spray nozzle 5 is connected to the ion fan 3 and the reagent tank 4.

[0017] In this embodiment, the ion fan 3 ionizes the air to generate a large number of positive and negative charges and blows the positive and negative charges out with the fan, forming an airflow of positive and negative charges. This airflow can neutralize the charges on the surface of the powder during high-speed friction, collision and shearing, and at the same time carry the modifier into the modifier host 6.

[0018] In this embodiment, the amount of modifier in the reagent tank 4 can be quantitatively controlled by a metering pump; the discharge port of the modifier host 6 is connected to the cyclone separator 7 through an air duct; the cyclone separator 7 can separate coarse particles from the powder, the bottom discharge port is connected to the recovery powder silo 10, and the top is connected to the pulse bag collector 8 through an air duct.

[0019] The pulse bag filter 8 in this embodiment is equipped with several dust collection bags, which can collect the modified powder and filter out clean and warm air; the modified powder collected by the pulse bag filter 8 is conveyed to the packaging machine 12 for packaging through the second spiral cutter 11; the pulse bag filter 8 is connected to the induced draft fan 9 through the air duct; the clean and warm air is conveyed to the material drying room 13 through the air duct.

[0020] The logistics drying room 13 in this embodiment can be used to dry inorganic non-metallic ores after crushing and cleaning. Inorganic non-metallic ores need to be crushed, cleaned, selected, and naturally dried after being mined from the mining area.

[0021] The process flow of this embodiment is as follows: Inorganic non-metallic powder in the semi-finished product silo 1 is conveyed to the modification host 6 through the first spiral cutter 2; at the same time, the ion fan 3 blows the positive and negative charged airflow and the modifier into the modification host 6 together; with the high-speed rotation of the rotor, it runs in a fluidized vortex, and the surface modification is quickly completed by the collision, friction, shearing of the powder at high speed and the heat generated by the high-speed rotating rotor. Under the action of the induced draft fan 9, the inorganic non-metallic fine powder enters the pulse bag collector 8 through the cyclone separator 7 for collection and packaging, and is sent to the packaging machine 12; the coarse particles are separated by the cyclone separator 7 and enter the recycling powder silo 10 for recycling from the discharge port at the bottom of the cyclone separator 7; the heat generated by the powder during the modification process is conveyed to the material drying room 13 by the induced draft fan 9 to dry the minerals.

Claims

1. A modification device for producing inorganic non-metallic modified powders with good dispersibility, comprising a semi-finished product silo, a spiral cutter, an ion fan, a reagent tank, a cyclone separator, a pulse bag filter, an induced draft fan, a material drying room, a packaging machine, and a recovery powder silo, characterized in that, The device also includes a three-roller modification host, which consists of three triangular modification cylinders. Each modification cylinder contains a rotor and a stator, dry powder and precisely metered reagents. When they enter the modification cylinder at the same time, they move in a fluidized vortex with the high-speed rotation of the rotor. The surface modification is quickly completed by the collision, friction, shearing of the high-speed running powder and the heat generated by the high-speed rotating rotor. The bottom outlet of the semi-finished product silo is connected to the inlet of the three-roller modifier via a first spiral cutter; the outlet of the three-roller modifier is connected to a cyclone separator via a pipe; the top of the cyclone separator is connected to a pulse bag collector via a pipe, and the bottom outlet is connected to a recovery powder silo; the top outlet of the pulse bag collector is connected to the material drying chamber via an air duct and an induced draft fan, and the bottom outlet of the pulse bag collector is connected to a packaging machine via a second spiral cutter.

2. The modification device for producing an inorganic nonmetal modified powder having good dispersibility according to claim 1, characterized by The modified host is equipped with a spray nozzle at its feed inlet; the spray nozzle is connected to both the ion fan and the reagent tank.

3. The modification device for producing inorganic nonmetal modified powder having good dispersibility according to claim 1, characterized by The material drying room is used to dry inorganic non-metallic ores after crushing and cleaning.