Wind screening device for aluminum ash purification

By employing a rotatable screen cylinder, a drive gear, and a planetary gear transmission system in the aluminum ash wind-powered screening device, combined with the design of the fan and duct, the problem of low screening efficiency caused by aluminum ash dispersion in existing devices has been solved, achieving more efficient aluminum ash purification and device stability.

CN224127774UActive Publication Date: 2026-04-17HUBEI ZHONGJING ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI ZHONGJING ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-05-09
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In existing aluminum ash air screening devices, the large filter area causes the aluminum ash to disperse when it falls, affecting the screening effect and resulting in low and unstable screening efficiency.

Method used

It adopts a rotatable screen cylinder structure, combined with the power transmission of the drive gear, planetary gear and the rotating drum to enhance the output torque of the motor. Light impurities are blown out by the fan and air duct, and large particles of impurities are discharged by the material distribution head. Limit rods and limit rings are used to restrict the posture of the screen cylinder, and the partition plate divides the machine space to prevent aluminum ash leakage.

Benefits of technology

It improves screening stability, avoids screen blockage, enhances the practicality and stability of the device, and improves the efficiency of aluminum ash purification.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of aluminum ash wind power screening, and particularly relates to a wind power screening device for aluminum ash purification, which comprises a case, and a fixing disc is fixedly connected to the side wall of the case; a motor is fixedly connected to the side wall of the fixed disc, a driving gear is fixedly connected to the output end of the motor, and a planetary gear is meshed with the side wall of the driving gear; the side wall of the planetary gear is engaged with a rotary drum; a flange plate is fixedly connected to the side wall of the rotary drum; a connecting block is arranged on the side wall of the flange plate; a screen drum is fixedly connected to the side wall of the connecting block; according to the utility model, the rotatable screen drum is arranged to split aluminum ash, so that large-size impurities are filtered out, the motor is arranged to provide power for the screen drum, the driving gear, the planetary gear and the rotary drum are arranged to transmit power, the output torque of the motor is enhanced, the problem of unsmooth rotation when the screen drum is too heavy is favorably avoided, and the stability of the device is favorably enhanced.
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Description

Technical Field

[0001] This utility model belongs to the field of aluminum ash wind screening technology, specifically a wind screening device for aluminum ash purification. Background Technology

[0002] Aluminum ash is the slag and skimmed residue that floats on the surface of molten aluminum during the metallurgical processes of electrolytic aluminum, cast aluminum, and recycled aluminum. It also includes the residue left after subsequent processes such as ash frying and ball milling. Aluminum ash contains a large amount of metallic aluminum and aluminum compounds, and has high industrial recycling and reuse value. However, it also contains harmful ions and heavy metal elements, and improper handling can lead to environmental pollution problems.

[0003] Existing aluminum ash air screening devices mostly adopt a planar filter structure and are used in conjunction with a vibration module for the initial screening of aluminum ash. However, in order to improve the efficiency of the initial screening, the filter structure is generally large in area. However, when the aluminum ash has passed through the initial screening and the device starts air screening, the aluminum ash falls in a more dispersed manner due to the large area of ​​the filter, which is not conducive to air screening and affects the screening effect.

[0004] Therefore, this utility model provides a wind-powered screening device for purifying aluminum ash. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A wind-powered screening device for purifying aluminum ash, comprising a chassis, a fixed plate fixedly connected to the side wall of the chassis; a motor fixedly connected to the side wall of the fixed plate, and a drive gear fixedly connected to the output end of the motor; a planetary gear meshing with the side wall of the drive gear; a rotating cylinder meshing with the side wall of the planetary gear; a flange fixedly connected to the side wall of the rotating cylinder; a connecting block provided on the side wall of the flange, and bolts provided between the flange and the connecting block; a screen cylinder fixedly connected to the side wall of the connecting block; and a material inlet fixedly connected to the side wall of the chassis, with the material inlet positioned corresponding to the screen cylinder. Through the above structure, a rotatable screen cylinder is set to separate aluminum ash, thereby filtering out larger impurities. The motor provides power to the screen cylinder, and the drive gear, planetary gear, and rotating cylinder transmit power, enhancing the output torque of the motor. This helps avoid the problem of uneven rotation when the screen cylinder is too heavy, thus enhancing the stability of the device.

[0007] Preferably, a fan is fixedly connected to the side wall of the casing, and two fans are arranged correspondingly; an air duct is fixedly connected to the side wall of the casing; a material distribution head is provided at the end of the screen cylinder; a partition is fixedly connected inside the casing, and the partition is positioned corresponding to the material distribution head; a discharge plate is fixedly connected inside the casing, and the discharge plate is positioned corresponding to the partition. Through the above structure, the fans and air ducts blow out light impurities in the aluminum ash, the material distribution head discharges large particles of impurities from the screen cylinder to prevent them from accumulating in the screen cylinder and causing blockage, and the partition divides the internal space of the casing to prevent aluminum ash from leaking under the action of wind, thus improving the practicality of the device.

[0008] Preferably, a limiting rod is provided inside the screen cylinder; a limiting ring is provided inside the material inlet; a fixing plate is fixed between the material inlet and the limiting ring, and multiple fixing plates are arranged in a circumferential array; through the above structure, the limiting rod and the limiting ring restrict the posture of the screen cylinder, thereby preventing the screen cylinder from tilting under the action of aluminum ash and its own weight, which is beneficial to improving the stability of the device and extending the service life of the device.

[0009] Preferably, a meshing block is fixedly connected to the side wall of the flange; a meshing groove is provided on the side wall of the connecting block, and the meshing groove is set to correspond to the size and position of the meshing block; through the above structure, the meshing block and the meshing groove are set to transmit the motor power, thereby avoiding the flange and the connecting block from loosening during stress transmission, which is conducive to optimizing the transmission effect of the device and reducing the maintenance requirements of the device.

[0010] Preferably, a collection box is provided at the bottom of the chassis; a handle is fixedly connected to the side wall of the collection box; with the above structure, the collection box is used to hold the purified aluminum ash, and the handle provides convenience for pulling out the collection box, which helps to improve the purification efficiency of aluminum ash and reduce the difficulty of aluminum ash discharge.

[0011] Preferably, a feed pipe is provided on the side wall of the feed inlet, and a bolt is provided between the feed inlet and the feed pipe; through the above structure, the feed pipe guides the aluminum ash into the screen cylinder, thereby preventing the aluminum ash from leaking from the gap between the feed inlet and the screen cylinder, improving the sealing performance of the device, and helping to maintain a clean working environment.

[0012] Preferably, the surfaces of the chassis and duct are coated with an anti-rust coating; by applying the anti-rust coating to the chassis and duct, the oxidation resistance of the device is enhanced, which helps to extend the life of the device components and reduce maintenance requirements.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. The wind-powered screening device for aluminum ash purification described in this utility model filters out larger impurities by setting a rotatable screen cylinder to separate aluminum ash. A motor provides power to the screen cylinder, and a drive gear, planetary gear, and rotating drum transmit power to enhance the output torque of the motor. This helps to avoid the problem of the screen cylinder not rotating smoothly when it is too heavy, and helps to enhance the stability of the device.

[0015] 2. The wind-powered screening device for purifying aluminum ash described in this utility model uses a fan and duct to blow out light impurities from the aluminum ash, a material distribution head to discharge large particles of impurities from the screen cylinder to prevent them from accumulating in the screen cylinder and causing blockage, and a partition to divide the internal space of the machine box to prevent aluminum ash from leaking under the action of wind, thus improving the practicality of the device. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a perspective view of the present invention;

[0018] Figure 2 This is a schematic diagram of the chassis structure in this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the sieve cylinder in this utility model;

[0020] Figure 4 This is a schematic diagram of the material separating head in this utility model;

[0021] Figure 5 This is a schematic diagram of the material inlet structure in this utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the transfer cylinder of this utility model.

[0023] In the diagram: 1. Chassis; 11. Fixed plate; 12. Motor; 13. Drive gear; 14. Planetary gear; 15. Rotary drum; 16. Flange; 17. Connecting block; 18. Screen cylinder; 19. Feed inlet; 2. Fan; 21. Air duct; 22. Distributor head; 23. Baffle plate; 24. Discharge plate; 3. Limiting rod; 31. Limiting ring; 32. Fixed plate; 4. Meshing block; 41. Meshing groove; 5. Collection box; 51. Handle; 6. Feed pipe. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Specific implementation examples are given below.

[0026] like Figures 1 to 6 As shown, an embodiment of the present invention provides a wind-powered screening device for purifying aluminum ash, comprising a housing 1, a fixed plate 11 fixedly connected to the side wall of the housing 1; a motor 12 fixedly connected to the side wall of the fixed plate 11, and a drive gear 13 fixedly connected to the output end of the motor 12; a planetary gear 14 meshing with the side wall of the drive gear 13; a rotating drum 15 meshing with the side wall of the planetary gear 14; a flange 16 fixedly connected to the side wall of the rotating drum 15; a connecting block 17 provided on the side wall of the flange 16, and bolts provided between the flange 16 and the connecting block 17; a screen cylinder 18 fixedly connected to the side wall of the connecting block 17; a feed inlet 19 fixedly connected to the side wall of the housing 1, and the feed inlet 19 being positioned corresponding to the screen cylinder 18; during operation, the operator can use the feed inlet 19 to feed the aluminum ash to be wind-screened into the screen cylinder 18, and simultaneously, the operator can rotate the screen cylinder 18 by driving the motor 12. During the process, whenever the screen cylinder is fixed to the side of the fixed plate 11... When the motor 12 on the wall is driven, the drive gear 13 fixed to the output end of the motor 12 will rotate. At this time, since the drive gear 13 is meshed with the planetary gear 14 and the planetary gear 14 is meshed with the rotating drum 15, the rotating drum 15 will rotate along with the output of the motor 12. The flange 16, the connecting block 17, and the screen cylinder 18 connected to the connecting block 17 will rotate synchronously. The operator can disconnect the connection between the connecting block 17 and the screen cylinder 18 by removing the bolts. The housing 1 plays a role in overall fixation. Through the above structure, the rotatable screen cylinder 18 is set to split aluminum ash, thereby filtering out larger impurities. The motor 12 provides power to the screen cylinder 18, and the drive gear 13, planetary gear 14, and rotating drum 15 transmit power, enhancing the output torque of the motor 12. This helps to avoid the problem of the screen cylinder 18 not rotating smoothly when it is too heavy, and helps to enhance the stability of the device.

[0027] like Figure 1 and Figure 2As shown, a fan 2 is fixedly connected to the side wall of the casing 1, and the two fans 2 are arranged correspondingly; an air duct 21 is fixedly connected to the side wall of the casing 1; a material distribution head 22 is provided at the end of the screen cylinder 18; a partition 23 is fixedly connected inside the casing 1, and the partition 23 is positioned corresponding to the material distribution head 22; a discharge plate 24 is fixedly connected inside the casing 1, and the discharge plate 24 is positioned corresponding to the partition 23; during operation, larger impurities can be discharged from the screen cylinder 18 through the material distribution head 22. During the process, since the screen cylinder 18 rotates continuously under the action of the motor 12, and the screen cylinder 18 is inclined, impurities that cannot be discharged through the holes on the surface of the screen cylinder 18 will gradually reach the bottom of the screen cylinder 18 under their own gravity, and will be discharged from the material distribution head 22 at the bottom of the screen cylinder 18. The impurities that slide out of the screen cylinder 18 from the distributor head 22 will fall to the top of the discharge plate 24 and slide out of the device from the discharge plate 24. At the same time, the aluminum falling from the screen cylinder 18 will be affected by the wind generated by the fan 2, and the light impurities in the aluminum ash will be blown out and enter the air duct 21 from the casing 1. The partition 23 serves to divide the internal space of the casing 1. Through the above structure, the fan 2 and the air duct 21 are set to blow out the light impurities in the aluminum ash, the distributor head 22 is set to discharge the large particles of impurities from the screen cylinder 18 to avoid them accumulating in the screen cylinder 18 and causing blockage, and the partition 23 is set to divide the internal space of the casing 1 to prevent the aluminum ash from leaking under the action of the wind, thus improving the practicality of the device.

[0028] like Figures 3 to 5 As shown, a limiting rod 3 is provided inside the screen cylinder 18; a limiting ring 31 is provided inside the feed inlet 19; a fixing plate 32 is fixedly connected between the feed inlet 19 and the limiting ring 31, and multiple fixing plates 32 are arranged in a circumferential array; during operation, the limiting rod 3 fixed inside the screen cylinder 18 contacts the inner wall of the limiting ring 31. When the screen cylinder 18 rotates under the action of the motor 12 and when it is stationary, the limiting ring 31 can restrict the posture of the limiting rod 3 by contact, thereby restricting the posture of the screen cylinder 18. The fixing plate 32 serves to fix the limiting ring 31. Through the above structure, the limiting rod 3 and the limiting ring 31 restrict the posture of the screen cylinder 18, thereby preventing the screen cylinder 18 from tilting under the action of aluminum ash and its own weight, which is beneficial to improving the stability of the device and extending the service life of the device.

[0029] like Figure 3As shown, a meshing block 4 is fixedly connected to the side wall of the flange 16; a meshing groove 41 is provided on the side wall of the connecting block 17, and the meshing groove 41 is set to correspond to the size and position of the meshing block 4; during operation, after the operator connects the flange 16 and the connecting block 17 with bolts, the meshing block 4 fixed to the side wall of the flange 16 is located inside the meshing groove 41 opened on the surface of the connecting block 17, and the two can transmit the stress to the connecting block 17 through contact; through the above structure, the meshing block 4 and the meshing groove 41 are set to transmit the power of the motor 12, thereby preventing the flange 16 and the connecting block 17 from loosening during stress transmission, which is beneficial to optimizing the transmission effect of the device and reducing the maintenance requirements of the device.

[0030] like Figure 2 As shown, a collection box 5 is provided at the bottom of the casing 1; a handle 51 is fixed to the side wall of the collection box 5; during operation, the aluminum ash that falls out of the screen cylinder 18 and is purified by the fan 2 will fall into the collection box 5 under its own gravity. The operator can use the handle 51 to pull out the collection box 5 and take out the purified aluminum ash. Through the above structure, the collection box 5 is set to hold the purified aluminum ash, and the handle 51 is set to facilitate the pulling out of the collection box 5, which is conducive to improving the purification efficiency of aluminum ash and reducing the difficulty of aluminum ash discharge.

[0031] like Figure 4 As shown, a feed pipe 6 is provided on the side wall of the feed inlet 19, and a bolt is provided between the feed inlet 19 and the feed pipe 6. During operation, the operator can install the feed pipe 6 on the side wall of the feed inlet 19 using the bolt. After installation, the end of the feed pipe 6 will enter the inside of the screen cylinder 18. Whenever aluminum ash enters the inside of the feed inlet 19, the aluminum ash can enter the screen cylinder 18 under the guidance of the feed pipe 6. Through the above structure, the feed pipe 6 is set to guide the aluminum ash into the screen cylinder 18, thereby preventing the aluminum ash from leaking from the gap between the feed inlet 19 and the screen cylinder 18, improving the sealing performance of the device, and helping to maintain a clean working environment.

[0032] like Figure 1 As shown, the surfaces of the casing 1 and the air duct 21 are coated with an anti-rust coating. During operation, the anti-rust coating can increase the surface oxidation resistance of the casing 1 and the air duct 21. Through the above, the anti-rust coating applied to the casing 1 and the air duct 21 enhances the oxidation resistance of the device, which is beneficial to extending the component life of the device and reducing maintenance requirements.

[0033] During operation, workers can feed the aluminum ash to be air-screened into the screen cylinder 18 through the feed inlet 19. Simultaneously, workers can rotate the screen cylinder 18 by driving the motor 12. During this process, whenever the motor 12, fixed to the side wall of the fixed plate 11, is driven, the drive gear 13, fixed to the output end of the motor 12, will rotate. At this time, since the drive gear 13 meshes with the planetary gear 14, and the planetary gear 14 meshes with the rotating drum 15, the rotating drum 15 will rotate along with the output of the motor 12. The flange 16, the connecting block 17, and the screen cylinder 18 connected to the connecting block 17 will rotate synchronously. Workers can disconnect the connection between the connecting block 17 and the screen cylinder 18 by removing the bolts. The machine housing 1 serves to fix the whole structure. Larger impurities can be discharged from the screen cylinder 18 through the distributing head 22. During the process, since the screen cylinder 18 rotates continuously under the action of the motor 12 and the screen cylinder 18 is inclined, impurities that cannot be discharged through the holes on the surface of the screen cylinder 18 will gradually reach the bottom of the screen cylinder 18 under their own gravity and slide out from the distributing head 22 at the bottom of the screen cylinder 18. Subsequently, the impurities that slide out of the screen cylinder 18 from the distributing head 22 will fall to the top of the discharge plate 24 and slide out of the device from the discharge plate 24. At the same time, the aluminum falling from the screen cylinder 18 will be subjected to The airflow generated by the fan 2 blows out light impurities in the aluminum ash, which then enter the duct 21 through the casing 1. The partition 23 divides the internal space of the casing 1. The limiting rod 3, fixed inside the screen cylinder 18, contacts the inner wall of the limiting ring 31. When the screen cylinder 18 rotates under the action of the motor 12, and when it is stationary, the limiting ring 31 restricts the posture of the limiting rod 3 through contact, thereby limiting the posture of the screen cylinder 18. The fixing plate 32 fixes the limiting ring 31. After the operator connects the flange 16 and the connecting block 17 with bolts, the engagement block 4, fixed to the side wall of the flange 16... The meshing groove 41 opened on the surface of the connecting block 17 allows the two to transmit the stress to the connecting block 17 through contact. The aluminum ash that falls out of the screen cylinder 18 and is purified by the blower 2 will fall into the collection box 5 under its own gravity. The operator can use the handle 51 to pull out the collection box 5 and take out the purified aluminum ash. The operator can use bolts to install the feed pipe 6 on the side wall of the feed port 19. After installation, the end of the feed pipe 6 will enter the screen cylinder 18. Whenever aluminum ash enters the feed port 19, it can enter the screen cylinder 18 under the guidance of the feed pipe 6. The anti-rust coating can increase the surface oxidation resistance of the casing 1 and the air duct 21.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A wind-powered screening device for purifying aluminum ash, comprising a chassis (1), characterized in that: A fixed plate (11) is fixedly connected to the side wall of the machine housing (1); a motor (12) is fixedly connected to the side wall of the fixed plate (11), and a drive gear (13) is fixedly connected to the output end of the motor (12); a planetary gear (14) meshes with the side wall of the drive gear (13); a rotating drum (15) meshes with the side wall of the planetary gear (14); a flange (16) is fixedly connected to the side wall of the rotating drum (15); a connecting block (17) is provided on the side wall of the flange (16), and a bolt is provided between the flange (16) and the connecting block (17); a screen cylinder (18) is fixedly connected to the side wall of the connecting block (17); a feed inlet (19) is fixedly connected to the side wall of the machine housing (1), and the feed inlet (19) is positioned corresponding to the screen cylinder (18).

2. An air elassifying device for the purification of aluminium dross according to claim 1, characterised in that: A fan (2) is fixedly connected to the side wall of the casing (1), and the two fans (2) are arranged in a corresponding manner; an air duct (21) is fixedly connected to the side wall of the casing (1); a material distribution head (22) is provided at the end of the screen cylinder (18); a partition (23) is fixedly connected inside the casing (1), and the partition (23) is arranged at the position corresponding to the material distribution head (22); a discharge plate (24) is fixedly connected inside the casing (1), and the discharge plate (24) is arranged at the position corresponding to the partition (23).

3. An air elassifying device for the purification of aluminum dross according to claim 1, characterized in that: The screen cylinder (18) is provided with a limiting rod (3); the feed inlet (19) is provided with a limiting ring (31); a fixing plate (32) is fixed between the feed inlet (19) and the limiting ring (31), and multiple fixing plates (32) are arranged in a circumferential array.

4. An air elassifying device for the purification of aluminum dross according to claim 1, characterized in that: A meshing block (4) is fixedly connected to the side wall of the flange (16); a meshing groove (41) is provided on the side wall of the connecting block (17), and the meshing groove (41) is set to correspond to the size and position of the meshing block (4).

5. An air elassifying device for the purification of aluminum dross according to claim 1, characterized in that: A collection box (5) is provided at the bottom of the chassis (1); a handle (51) is fixed to the side wall of the collection box (5).

6. An air elassifying device for the purification of aluminum dross according to claim 1, characterized in that: A feed pipe (6) is provided on the side wall of the feed inlet (19), and a bolt is provided between the feed inlet (19) and the feed pipe (6).

7. The wind-powered screening device for purifying aluminum ash according to claim 1, characterized in that: The surfaces of the chassis (1) and the air duct (21) are coated with an anti-rust coating.