Disc brake cover cutting machining device

Abstract

The utility model discloses a disc brake cover cutting device which comprises a cutting device, the cutting device comprises a base support, a fixed cover bottom cutting die and a cutting support, the fixed cover bottom cutting die and the cutting support are arranged on the base support, and a cutting mechanism covering the fixed cover bottom cutting die is arranged on the cutting support. The cutting mechanism comprises a guide cutting plate connected with the cutting support in a sliding mode and a hydraulic driving device driving the guide cutting plate to slide, an upper cover cutting die matched with the fixed cover bottom is arranged on the guide cutting plate, and a clamping device is arranged on the upper cover cutting die; the cover conveying device comprises a cover conveying support, a sliding plate assembly is arranged on the cover conveying support, a cover body placing piece is arranged on the sliding plate assembly, and the cover body placing piece is arranged under the upper cover cutting die in a sliding mode through the sliding plate assembly. And the equipment complexity and the maintenance cost are reduced, and an efficient and low-cost solution is provided for large-scale production of the electric vehicle disc brake cover.

Description

Technical Field

[0001] This utility model relates to the field of electric vehicle parts technology, and in particular to a disc brake cover cutting and processing device. Background Technology

[0002] In the field of electric vehicle component manufacturing, disc brake covers, as a critical safety component, directly impact the overall efficiency of the vehicle production line through their processing efficiency and quality. The cutting process of disc brake covers is a core step in the forming process, and how to efficiently and accurately transfer the finished product to the next process after cutting has become a key bottleneck restricting the improvement of production efficiency. In traditional processing flows, the connection between the cutting and transfer stages of disc brake covers often has a gap, forcing a slowdown in the production cycle and making it difficult to meet the needs of large-scale production.

[0003] In existing technologies, the transfer of disc brake covers after cutting largely relies on manual operation or independent robotic arms. For example, Chinese patent application number 201920992530.7 discloses a dedicated cutting device for hub motor disc brake discs, which improves cutting accuracy by optimizing the cutting mold structure. However, after cutting, the disc brake cover still needs to be manually removed from the mold and placed into the conveyor device, which is cumbersome and poses safety hazards. Similarly, Chinese patent application number 202421584580.9 proposes a precision cutting and shaping device based on the steel backing of automotive brake pads. Although it improves cutting safety, the transfer still relies on manual operation or an independent robotic arm after cutting, resulting in a break in the production process and limiting overall efficiency. While these technical solutions partially solve the problems of cutting efficiency or safety, the inefficiency and high cost of the transfer process remain unresolved, becoming a core pain point restricting the improvement of overall production line efficiency.

[0004] To address the aforementioned issues, there is an urgent need for a novel disc brake cover cutting and processing device. Through an innovative integrated cutting and transfer design, it eliminates the need for manual intervention or separate transfer equipment, significantly shortening process connection time, reducing equipment complexity and maintenance costs, and providing an efficient and low-cost solution for the mass production of electric vehicle disc brake covers. Utility Model Content

[0005] This utility model provides a disc brake cover cutting and processing device, including:

[0006] The cutting device includes a base support, a fixed cover bottom cutting die and a cutting support fixedly connected to the base support, and a cutting mechanism covering the fixed cover bottom cutting die is provided on the cutting support. The cutting mechanism includes a guide plate slidably connected to the cutting support and a hydraulic drive device for driving the guide plate to slide relative to the fixed cover bottom cutting die. An upper cutting cover die that cooperates with the fixed cover bottom cutting die is provided on the guide plate, and a clamping device is provided on the upper cutting cover die.

[0007] The cover transfer device includes a cover transfer bracket disposed on one side of the cutting device, a slide plate assembly disposed on the cover transfer bracket, and a cover placement component for receiving disc brake covers disposed on the slide plate assembly, wherein the cover placement component is slidably arranged directly below the upper cut cover mold via the slide plate assembly.

[0008] Furthermore, the cutting mechanism includes a cutting motor fixedly connected to the cutting bracket, a clamping chamber for accommodating the clamping device on the guide plate, and a clamping through hole at the center of the upper cutting die, the clamping through hole being connected to the clamping chamber.

[0009] Furthermore, the slide assembly includes a first track portion disposed on the cover support and a first sliding plate disposed on the first track portion, a second track portion disposed on the first sliding plate, a second sliding plate disposed on the second track portion, and a cover placement assembly disposed on the second sliding plate.

[0010] Furthermore, the cover placement assembly includes a cover placement elongated plate rotatably connected to the second sliding plate and a rotation device for driving the cover placement elongated plate to rotate relative to the second sliding plate, with cover placement components provided at both ends of the cover placement elongated plate.

[0011] Furthermore, the base support includes a base platform, a base support leg is provided under the base platform, a fixed cover boss is provided on the base platform, the fixed cover bottom cutting mold is fixedly connected to the fixed cover boss, a material dropping opening is provided on the base platform on both sides of the fixed cover boss, and a material dropping frame corresponding to the material dropping opening is provided below the base platform.

[0012] Furthermore, the cutting support includes multiple cutting struts that are fixedly connected to the base platform and the cutting motor, and the cutting struts define the sliding range of the guide plate.

[0013] Furthermore, lifting ears are provided at both ends of the material drop frame.

[0014] Furthermore, a blanking slope corresponding to the bottom cutting die of the fixed cover is provided on the fixed cover boss.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] In this invention, after the disc brake cover is cut, the upper cutting mold directly clamps the disc brake cover, and the cover placement component is moved to the bottom of the upper cutting mold by the sliding plate assembly. The clamping device then places the disc brake cover onto the cover placement component for transfer. This reduces intermediate steps such as manual handling and realizes an automated process from cutting to transfer of the disc brake cover, which greatly shortens the production cycle and improves production efficiency. The entire process does not require frequent manual handling of the disc brake cover, reducing the labor intensity of workers and also reducing the risk of fatigue and injury caused by manual operation. Attached Figure Description

[0017] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.

[0018] In the attached image:

[0019] Figure 1 Schematic diagram of disc brake cover cutting and processing device Figure 1 ;

[0020] Figure 2 Schematic diagram of disc brake cover cutting and processing device Figure 2 ;

[0021] Figure 3 This is a schematic diagram of the cutting device;

[0022] Figure 4 This is a cross-sectional view of the cutting device;

[0023] Figure 5 This is a schematic diagram of the cover transfer device. Detailed Implementation

[0024] The technical solution of this utility model will now be described with reference to the accompanying drawings. However, the described embodiments are only a part of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0025] like Figures 1 to 5 As shown, this utility model provides a disc brake cover cutting and processing device, including a cutting device 100, including a base support 110 and a fixed cover bottom cutting mold 118 and a cutting support 120 fixedly connected to the base support 110. A cutting mechanism 122 covering the fixed cover bottom cutting mold 118 is provided on the cutting support 120. The cutting mechanism 122 includes a guide cutting plate 126 slidably connected to the cutting support 120 and a hydraulic drive device 127 for driving the guide cutting plate 126 to slide relative to the fixed cover bottom cutting mold 118. An upper cutting cover mold 128 cooperating with the fixed cover bottom cutting mold 118 is provided on the guide cutting plate 126, and a clamping device 125 is provided on the upper cutting cover mold 128.

[0026] The cover transfer device 200 includes a cover transfer bracket 210 disposed on one side of the cutting device 100, a slide plate assembly 211 disposed on the cover transfer bracket 210, and a cover placement member 223 for receiving disc brake covers disposed on the slide plate assembly 211. The cover placement member 223 is slidably arranged directly below the upper cut cover mold 128 via the slide plate assembly 211.

[0027] This device enables efficient and precise cutting and automated transfer of disc brake covers. It mainly consists of a cutting device 100 and a cover transfer device 200. Through a specific mechanical structure and drive mechanism, it automates the entire process of disc brake cover cutting and transfer, significantly improving production efficiency and product quality.

[0028] like Figures 1 to 4 As shown, in this embodiment, the cutting mechanism 122 includes a cutting motor 123 fixedly connected to the cutting bracket 120, a clamping chamber 124 for accommodating the clamping device 125 is provided on the guide cutting plate 126, and a clamping through hole 129 is provided at the center of the upper cutting mold 128, the clamping through hole 129 being connected to the clamping chamber 124.

[0029] In this embodiment, the cutting mechanism 122 includes a guide cutting plate 126, a hydraulic drive device 127, an upper cutting mold 128, and a clamping device 125. The guide cutting plate 126 slides up and down under the action of the hydraulic drive device 127, driving the upper cutting mold 128 to complete the cutting action. The upper cutting mold 128 cooperates with the fixed bottom cutting mold 118 to achieve precise cutting of the disc brake cover. The clamping device 125 is used to clamp the disc brake cover after cutting for subsequent transfer operations.

[0030] In some embodiments, an intelligent control system is introduced to automatically adjust the pressure and speed of the hydraulic drive device based on parameters such as the material and thickness of the disc brake cover, in order to achieve a more precise cutting effect. Simultaneously, a force adjustment function can be added to the clamping device to ensure that the disc brake cover is neither damaged due to excessive force nor slipped off during transfer due to insufficient force.

[0031] Specifically, the cutting motor 123 serves as the power source, driving the guide cutting plate 126 to slide up and down to complete the cutting action. The clamping chamber 124 is set on the guide cutting plate 126 to accommodate the clamping device 125; the clamping through hole 129 is set at the center of the upper cutting cover mold 128 and communicates with the clamping chamber 124, so that the clamping device 125 can clamp the disc brake cover through the clamping through hole 129.

[0032] like Figure 1 , Figure 2 and Figure 5 As shown, in this embodiment, the slide plate assembly 211 includes a first track portion 212 disposed on the cover support 210 and a first sliding plate 213 disposed on the first track portion 212. A second track portion 214 is disposed on the first sliding plate 213, a second sliding plate 215 is disposed on the second track portion 214, and a cover placement assembly 220 is disposed on the second sliding plate 215.

[0033] In this embodiment, the skateboard assembly 211 includes a first track section 212, a first sliding plate 213, a second track section 214, and a second sliding plate 215. Through this two-stage sliding design, the cover placement component 223 is precisely positioned directly below the upper cut cover mold 128, improving the accuracy and efficiency of disc brake cover transfer.

[0034] In some embodiments, an intelligent positioning system is incorporated into the skateboard assembly, using sensors to monitor the position of the cover placement component in real time, ensuring precise alignment with the upper-cut cover mold. Simultaneously, the drive system of the skateboard is optimized to improve sliding speed and stability.

[0035] like Figure 1 , Figure 2 and Figure 5 As shown, in this embodiment, the cover placement assembly 220 includes a cover placement elongated plate 221 rotatably connected to the second sliding plate 215 and a rotation device 222 for driving the cover placement elongated plate 221 to rotate relative to the second sliding plate 215. Cover placement components 223 are provided at both ends of the cover placement elongated plate 221.

[0036] In this embodiment, the cover placement assembly 220 receives and transfers the cut disc brake covers. The cover placement assembly 220 includes a cover placement long plate 221, a rotating device 222, and cover placement components 223. The cover placement long plate 221 can rotate relative to the second sliding plate 215, facilitating switching between different workstations; the cover placement components 223 are provided at both ends, allowing multiple disc brake covers to be processed simultaneously, thus improving production efficiency.

[0037] In some embodiments, an intelligent identification device is added to the cover placement component to automatically record the cutting and transfer information of the disc brake cover, thereby achieving traceability of the production process.

[0038] Specifically, the cover holder 223 directly receives the cut disc brake cover, and its material and shape must match the disc brake cover to avoid scratches or deformation. In some embodiments, a replaceable cover holder is used to adapt to the production needs of disc brake covers of different specifications.

[0039] like Figures 1 to 4 As shown, in this embodiment, the base support 110 includes a base platform 111, a base support leg 113 is provided under the base platform 111, a fixed cover boss 114 is provided on the base platform 111, a fixed cover bottom cutting die 118 is fixedly connected to the fixed cover boss 114, a material discharge opening 112 is provided on the base platform 111 located on both sides of the fixed cover boss 114, a material discharge frame 116 corresponding to the material discharge opening 112 is provided below the base platform 111, lifting ears 117 are provided at both ends of the material discharge frame 116, and a material discharge inclined surface 115 corresponding to the fixed cover bottom cutting die 118 is provided on the fixed cover boss 114.

[0040] In this embodiment, the base support 110 serves as the basic support structure for the entire cutting device 100, ensuring the stability and accuracy of the cutting process. The base support 110 includes a base platform 111, base legs 113, and a fixed cover boss 114. The base platform 111 provides a stable support surface, the base legs 113 ensure a secure connection between the platform and the ground or workbench, and the fixed cover boss 114 is used to fix the fixed cover bottom cutting die 118.

[0041] Specifically, the material discharge opening 112 on the base platform 111 and the material discharge basket 116 below facilitate the collection and disposal of cutting waste, keeping the work area clean. The fixed cover boss 114 provides stable cutting support, and the material discharge ramp 115 helps the waste to slide down naturally, reducing the difficulty of cleaning.

[0042] like Figure 1 ,to Figure 4 As shown, in this embodiment, the cutting bracket 120 includes multiple cutting support columns 121 that are fixedly connected to the base platform 111 and the cutting motor 123, and the cutting support columns 121 define the sliding range of the guide plate 126.

[0043] In this embodiment, the cutting support 120 includes multiple cutting pillars 121 that are fixedly connected to the base platform 111 and the cutting motor 123, limiting the sliding range of the guide plate 126 and ensuring the stability and safety of the cutting process. The cutting motor 123 and the hydraulic drive device 127 provide the power and precise control required for cutting, ensuring the stability and accuracy of the cutting process. The sliding of the guide plate 126 realizes the cutting action, and the upper cutting mold 128 is combined with the clamping device 125 to realize the integration of cutting and transfer, reducing manual handling and improving efficiency.

[0044] In some embodiments, a sensor is added to the clamping device to monitor the clamping force of the disc brake cover in real time, thereby preventing damage to the product.

[0045] After the disc brake cover is cut, the upper cutting mold directly clamps the disc brake cover, and the cover placement component is moved to the bottom of the upper cutting mold through the sliding plate assembly. The clamping device then places the disc brake cover onto the cover placement component for transfer. This reduces intermediate steps such as manual handling and realizes an automated process from cutting to transfer of the disc brake cover, which greatly shortens the production cycle and improves production efficiency. The whole process does not require frequent manual handling of the disc brake cover, which reduces the labor intensity of workers and also reduces the risk of fatigue and injury caused by manual operation.

[0046] This utility model has many application scenarios, including but not limited to the following described scenarios:

[0047] Disc brake covers are a crucial component in electric vehicle manufacturing. This device can be integrated into the production line of an electric vehicle manufacturing plant, enabling efficient and stable production of disc brake covers, meeting the needs of large-scale electric vehicle production, and ensuring the quality and supply stability of disc brake covers.

[0048] Some factories specializing in electric vehicle parts processing can utilize this equipment to supply disc brake covers to multiple electric vehicle manufacturers. The equipment's high production efficiency enhances factory productivity and market competitiveness, meeting the diverse quantity and quality demands of different customers for disc brake covers.

[0049] In the development of electric vehicles, disc brake covers require multiple trials and improvements. This device's automated and precise cutting capabilities enable the rapid and accurate production of disc brake cover samples that meet design requirements, providing researchers with reliable test samples, shortening the development cycle, and improving efficiency. Furthermore, its flexible structural design facilitates adjustments and improvements based on evolving development needs.

Claims

1. A disc brake cover cutting apparatus characterized by comprising: include: The cutting device includes a base support, a fixed cover bottom cutting die and a cutting support fixedly connected to the base support, and a cutting mechanism covering the fixed cover bottom cutting die is provided on the cutting support. The cutting mechanism includes a guide plate slidably connected to the cutting support and a hydraulic drive device for driving the guide plate to slide relative to the fixed cover bottom cutting die. An upper cutting cover die that cooperates with the fixed cover bottom cutting die is provided on the guide plate, and a clamping device is provided on the upper cutting cover die. The cover transfer device includes a cover transfer bracket disposed on one side of the cutting device, a slide plate assembly disposed on the cover transfer bracket, and a cover placement component for receiving disc brake covers disposed on the slide plate assembly, wherein the cover placement component is slidably arranged directly below the upper cut cover mold via the slide plate assembly.

2. The disc brake cover cutting apparatus according to claim 1, wherein The cutting mechanism includes a cutting motor fixedly connected to the cutting bracket, a clamping chamber for accommodating the clamping device on the guide plate, and a clamping through hole at the center of the upper cutting die, the clamping through hole being connected to the clamping chamber.

3. The disc brake cover cutting apparatus according to claim 2, wherein The slide assembly includes a first track portion disposed on a cover support and a first sliding plate disposed on the first track portion. A second track portion is disposed on the first sliding plate, a second sliding plate is disposed on the second track portion, and a cover placement assembly is disposed on the second sliding plate.

4. The disc brake cover cutting apparatus according to claim 3, wherein The cover placement assembly includes a cover placement elongated plate rotatably connected to a second sliding plate and a rotating device for driving the cover placement elongated plate to rotate relative to the second sliding plate. Cover placement components are provided at both ends of the cover placement elongated plate.

5. The disc brake cover cutting apparatus according to claim 4, wherein The base support includes a base platform, base legs are provided under the base platform, a fixed cover boss is provided on the base platform, the fixed cover bottom cutting mold is fixedly connected to the fixed cover boss, a material dropping opening is provided on both sides of the fixed cover boss on the base platform, and a material dropping frame corresponding to the material dropping opening is provided under the base platform.

6. The disc brake cover cutting apparatus according to claim 5, wherein The cutting support includes multiple cutting struts that are fixedly connected to the base platform and the cutting motor, and the cutting struts limit the sliding range of the guide plate.

7. The disc brake cover cutting apparatus according to claim 5, wherein Lifting ears are provided at both ends of the material dropper frame.

8. The disc brake cover cutting apparatus according to claim 5, wherein A blanking slope corresponding to the bottom cutting die of the fixed cover is provided on the fixed cover boss.

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