Anti-blocking structure for organic fertilizer material conveying

Abstract

The utility model relates to the technical field of organic fertilizer material transportation, in particular to an anti-blocking structure for organic fertilizer material transportation, which comprises a mounting seat, an anti-blocking pipe mounted on the top surface of the mounting seat, a feeding hopper mounted on the top surface of the anti-blocking pipe and close to the left end and communicated with an inner cavity of the anti-blocking pipe, and a spiral feeding mechanism arranged in the anti-blocking pipe and communicated with the inner cavity of the anti-blocking pipe. The spiral feeding mechanism is used for conveying materials entering the anti-blocking pipe and comprises an auger which is transversely arranged; and the crushing mechanism is arranged in the feeding hopper and used for crushing materials entering the feeding hopper, and the crushing mechanism comprises two crushing rollers rotationally connected to the inner wall of the feeding hopper. By arranging the high-pressure fan and the spiral feeding mechanism, materials entering the anti-blocking pipe can be conveyed, and the materials are prevented from being blocked in the pipe; and the crushing mechanism is arranged to crush materials entering the feeding hopper, so that blockage caused by large-particle materials during subsequent conveying is prevented.

Description

Technical Field

[0001] This utility model relates to the field of organic fertilizer material transportation technology, specifically to an anti-blocking structure for organic fertilizer material transportation. Background Technology

[0002] In the process of organic fertilizer production, the material transportation link is crucial.

[0003] Patent CN216863002U discloses a quantitative feeding device for organic fertilizer processing, including a shell, a first motor fixedly connected to the upper inner side of the shell, a push rod fixedly connected to the output end of the first motor, a raw material box fixedly connected to the bottom of the shell, the bottom end of the push rod fixedly connected to the middle of the upper end of the push plate, and a feed inlet fixedly connected to the right side of the upper end of the push plate.

[0004] Although this device works by injecting raw materials into the raw material box, and using a first motor to press down the push plate under the action of the push rod, which in turn drives the rack to move down via a second motor, thus rotating the gear, and after the rotating rod rotates, it moves the baffle plate outward through the perforation, allowing the raw materials to pass through and move downward, this device has limitations in preventing material blockage. When dealing with complex organic fertilizer materials, this device lacks pretreatment measures for large particles or lumps. Once the material sticks or clumps, the simple push plate and baffle plate structure alone cannot guarantee smooth passage, easily forming blockages at the discharge port or inside the device. Furthermore, there is no auxiliary unblocking or cleaning structure, leading to conveying interruptions and seriously affecting production efficiency. Against this background, it is urgent to develop an efficient and reliable anti-blocking structure for conveying organic fertilizer materials to solve the problems existing in the current technology for conveying organic fertilizer materials. Utility Model Content

[0005] The purpose of this utility model is to provide an anti-clogging structure for conveying organic fertilizer materials. By setting up a high-pressure blower and a screw feeding mechanism, the material entering the anti-clogging pipe can be conveyed to prevent the material from clogging inside the pipe. By setting up a crushing mechanism, the material entering the feed hopper is crushed to prevent large particles from causing blockage during subsequent conveying.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An anti-clogging structure for conveying organic fertilizer materials includes a mounting base, an anti-clogging pipe mounted on the top surface of the mounting base, and a feed hopper connected to the inner cavity of the anti-clogging pipe mounted near its left end on the top surface of the anti-clogging pipe. The structure also includes:

[0008] A screw feeding mechanism is installed inside the anti-blocking pipe and is used to transport materials entering the anti-blocking pipe. The screw feeding mechanism includes a auger arranged in a horizontal direction.

[0009] The crushing mechanism is located inside the feed hopper and is used to crush the material entering the feed hopper. The crushing mechanism includes two crushing rollers rotatably connected to the inner wall of the feed hopper, a crushing motor installed on the outer wall of the feed hopper and used to drive the two crushing rollers to rotate, and a number of crushing teeth are installed on the outer circumference of the crushing rollers.

[0010] In a preferred embodiment, the top surface of the mounting base is provided with a plurality of mounting holes, and the plurality of mounting holes on the top surface of the mounting base are arranged in a matrix.

[0011] In a preferred embodiment, a plurality of support plates are fixed between the anti-blocking pipe and the mounting base, arranged from left to right, and the plurality of support plates are arranged linearly at equal intervals.

[0012] These two features enable the equipment to be installed easily and securely in the designated location, making the anti-clogging pipe installation more robust and ensuring the stability of the conveying process.

[0013] In a preferred embodiment, both the left and right ends of the anti-blocking pipe are open, and a high-pressure blower located on the left side of the feed hopper is installed on the inner circumference of the anti-blocking pipe near the left end, and the size of the high-pressure blower is adapted to the inner cavity size of the anti-blocking pipe.

[0014] This feature makes it easier for materials to move inside the pipe under the propulsion of the wind, preventing blockages.

[0015] In a preferred embodiment, the spiral feeding mechanism includes a mounting plate fixed to the outer circumference of the anti-blocking pipe near the left end, a feeding motor mounted on the outer left side of the mounting plate with its output shaft coaxially connected to the auger rod, and the auger rod is rotatably connected to the mounting plate.

[0016] In a preferred embodiment, both the mounting plate and the feeding motor are located between the feeding hopper and the high-pressure blower, and the left side surface of the mounting plate is provided with several ventilation holes.

[0017] These two settings allow the material to be continuously pushed forward within the anti-blockage pipe, preventing material stagnation and enabling the airflow generated by the high-pressure blower to better act on the material, thus assisting in the conveying process.

[0018] In a preferred embodiment, the crushing roller is rotatably connected between the inner walls of the left and right sides of the feed hopper tube, the crushing teeth are located inside the feed hopper, the output shaft of the crushing motor is coaxially connected to one of the crushing rollers, the crushing roller passes through the right side surface of the feed hopper tube and extends to the outside of the feed hopper, and a gear located on the right side of the feed hopper tube is coaxially fixed on the outer circumference of the crushing roller, and the two gears mesh with each other.

[0019] In a preferred embodiment, the two crushing rollers are arranged one in front of the other, with a number of crushing teeth on the front side corresponding one-to-one with a number of crushing teeth on the rear side, and a number of crushing teeth on the outer wall of the crushing rollers are arranged linearly at equal intervals.

[0020] These two settings enable large particles entering the feed hopper to be crushed, which is beneficial for subsequent conveying, makes the material crushing more uniform, and further improves the conveying efficiency.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. This utility model achieves efficient conveying of organic fertilizer materials in an anti-clogging pipe by setting up a high-pressure blower and a screw feeding mechanism. The powerful airflow generated by the high-pressure blower can generate thrust on the material, assisting the material to move in the pipe and preventing the material from accumulating and stagnating due to gravity or friction. Meanwhile, the auger in the screw feeding mechanism, driven by the feeding motor, continuously pushes the material forward in a rotating manner. The two work together to form a dynamic conveying mechanism, which effectively prevents the material from clogging during the conveying process and ensures the continuity and stability of the conveying process.

[0023] 2. This utility model achieves pre-treatment of materials entering the feed hopper through the setting of the crushing mechanism. The crushing motor drives two crushing rollers to rotate in opposite directions. Several crushing teeth are installed on the crushing rollers in a linear and equidistant arrangement. When the material enters the feed hopper, it will be torn and squeezed by the crushing teeth, and large particles will be crushed into small particles. This crushing treatment of the material makes the particle size more uniform, and achieves the effect of preventing large particles from clogging during subsequent conveying due to their excessive size. This lays the foundation for the smooth conveying of materials in the anti-clogging pipe. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the internal structure of the anti-clogging tube in this utility model;

[0026] Figure 3 This is a schematic diagram of the overall structure of the spiral feeding mechanism in this utility model;

[0027] Figure 4 This is a schematic diagram of the internal structure of the feed hopper in this utility model;

[0028] Figure 5 This is a schematic diagram of the overall structure of the crushing mechanism in this utility model;

[0029] The meanings of the labels in the diagram are as follows:

[0030] 1. Mounting base; 2. Anti-clogging pipe; 21. Support plate; 22. Feed hopper; 3. High-pressure blower; 4. Screw feeding mechanism; 41. Mounting plate; 42. Screw conveyor; 43. Feeding motor; 5. Crushing mechanism; 51. Crushing roller; 52. Crushing teeth; 53. Crushing motor; 54. Gear. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1 The present invention provides a technical solution: an anti-blocking structure for conveying organic fertilizer materials, including a mounting base 1, an anti-blocking pipe 2 installed on the top surface of the mounting base 1, and a feeding hopper 22 connected to the inner cavity of the anti-blocking pipe 2 installed near the left end of the top surface of the anti-blocking pipe 2.

[0033] The top surface of the mounting base 1 has several mounting holes, and the mounting holes on the top surface of the mounting base 1 are arranged in a matrix.

[0034] A number of support plates 21 arranged from left to right are fixed between the anti-blocking pipe 2 and the mounting base 1, and the support plates 21 are arranged linearly at equal intervals.

[0035] The mounting base 1 features a matrix of mounting holes, making it adaptable to various installation scenarios. Whether on flat ground, a wall, or on specific production equipment, the equipment can be conveniently and securely installed in the designated location using bolts and other connectors, laying the foundation for subsequent material handling.

[0036] The support plates 21 arranged linearly and at equal intervals between the anti-blocking pipe 2 and the mounting base 1 can evenly distribute the weight of the anti-blocking pipe 2. Even if the anti-blocking pipe 2 vibrates due to the flow of material during the conveying process, it can remain stable by relying on these support plates, ensuring the smooth conveying of material.

[0037] In this embodiment, as... Figures 1-2 As shown, both the left and right ends of the anti-blocking pipe 2 are open. A high-pressure blower 3 is installed on the inner circumference of the anti-blocking pipe 2 near the left end, located on the left side of the feed hopper 22. The size of the high-pressure blower 3 is compatible with the inner cavity size of the anti-blocking pipe 2.

[0038] The anti-blocking pipe 2 has openings at both ends and is equipped with a high-pressure blower 3 of appropriate size. The powerful airflow generated after the blower is started can penetrate the pipe body. Under the strong push of the wind, the material can quickly pass through the anti-blocking pipe 2, effectively preventing the material from accumulating and blocking inside the pipe due to its own stickiness, gravity and other factors.

[0039] In addition, such as Figures 2-3 As shown, it also includes: a screw feeding mechanism 4, which is installed inside the anti-blocking pipe 2 and is used to transport materials entering the anti-blocking pipe 2. The screw feeding mechanism 4 includes a auger 42 arranged in a horizontal direction.

[0040] The screw feeding mechanism 4 includes a mounting plate 41 fixed on the outer circumference of the anti-blocking pipe 2 near the left end, a feeding motor 43 mounted on the outer left side of the mounting plate 41 with its output shaft coaxially connected to the rod of the auger 42, and the rod of the auger 42 being rotatably connected to the mounting plate 41.

[0041] The mounting plate 41 and the feeding motor 43 are both located between the feeding hopper 22 and the high-pressure blower 3, and several ventilation holes are provided on the left side surface of the mounting plate 41.

[0042] The mounting plate 41 in the screw feeding mechanism 4 is fixed in position, and the feeding motor 43 provides power to drive the auger 42 to rotate continuously. Under the push of the auger blades, the material moves steadily toward the outlet in the anti-blocking pipe 2, preventing the material from stagnating in the pipe and forming a blockage point.

[0043] The ventilation holes on the left side of the mounting plate 41 can guide the airflow generated by the high-pressure blower 3. Some of the airflow enters through the ventilation holes and meets the material pushed by the auger 42, further enhancing the flowability of the material and assisting in the efficient conveying of the material in the anti-clogging pipe 2.

[0044] Furthermore, such as Figure 4 Figure 5 As shown, it also includes a crushing mechanism 5, which is set inside the feed hopper 22 and is used to crush the material entering the feed hopper 22. The crushing mechanism 5 includes two crushing rollers 51 rotatably connected to the inner wall of the feed hopper 22, and a crushing motor 53 installed on the outer wall of the feed hopper 22 and used to drive the two crushing rollers 51 to rotate. A number of crushing teeth 52 are installed on the outer circumference of the crushing rollers 51.

[0045] The crushing roller 51 is rotatably connected between the inner walls of the left and right sides of the feed hopper 22 tube body. The crushing teeth 52 are located inside the feed hopper 22. The output shaft of the crushing motor 53 is coaxially connected to one of the crushing rollers 51. The crushing roller 51 passes through the right side surface of the feed hopper 22 tube body and extends to the outside of the feed hopper 22. A gear 54 located on the right side of the feed hopper 22 tube body is coaxially fixed on the outer circumference of the crushing roller 51. The two gears 54 mesh with each other.

[0046] Two crushing rollers 51 are arranged one in front of the other, and several crushing teeth 52 on the front side correspond one-to-one with several crushing teeth 52 on the rear side. Furthermore, several crushing teeth 52 on the outer wall of the crushing rollers 51 are arranged linearly at equal intervals.

[0047] The two crushing rollers 51 of the crushing mechanism 5 rotate relative to each other under the drive of the crushing motor 53. The crushing teeth 52 on the rollers operate in an alternating manner. Large particles of material entering the feed hopper 22 are torn and squeezed by the crushing teeth and crushed into small particles suitable for conveying, which is beneficial to subsequent processes.

[0048] Two crushing rollers 51 are arranged one in front of the other, and the crushing teeth 52 are arranged linearly and equally spaced. When the material enters between the two rollers, it can be subjected to uniform crushing force, ensuring consistent crushing effect and uniform particle size of the crushed material, which further improves the efficiency of subsequent conveying.

[0049] It should be added that the high-pressure blower 3, the feeding motor 43, and the crushing motor 53 are all electrically connected to the external PLC via wires, and the high-pressure blower 3, the feeding motor 43, and the crushing motor 53 are all electrically connected to the external power supply via wires, and the external PLC is also electrically connected to the external power supply via wires.

[0050] Finally, it should be noted that the high-pressure blower 3, feeding motor 43, crushing motor 53 and other components involved in this utility model are all general standard parts or components known to those skilled in the art. Their structure and principle can be known to those skilled in the art through technical manuals or conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components and the matching controller and power supply, are connected by wires. The specific connection method should refer to the working principle in this utility model. The electrical connection between each electrical component is completed in the order of operation. The detailed connection method is a technology known in the art.

[0051] In this embodiment, during actual use, the organic fertilizer material first enters the feed hopper 22. At this time, the crushing mechanism 5 starts working. The crushing motor 53 is started by the external PLC. The crushing motor 53 drives the two crushing rollers 51 to rotate relative to each other. The crushing teeth 52 arranged alternately on the rollers tear and squeeze the large particles of material that enter, crushing them into small particles suitable for conveying. This reduces the risk of blockage from the source. Since the two crushing rollers 51 are arranged in front and behind each other, and the crushing teeth 52 are one-to-one and equally spaced, the material can be subjected to uniform crushing force, ensuring consistent crushing effect and producing material with uniform particle size, which is ready for subsequent conveying.

[0052] Meanwhile, the high-pressure blower 3 and the feeding motor 43 are started by the external PLC. The crushed material enters the anti-blocking pipe 2. After the high-pressure blower 3, located on the inner wall of the anti-blocking pipe 2 near the left end, starts, it generates a strong airflow that fills the pipe, pushing the material to overcome its own viscosity and gravity, and move quickly in the pipe. At the same time, the feeding motor 43 in the screw feeding mechanism 4 drives the auger 42 to rotate. The material moves steadily towards the outlet in the anti-blocking pipe 2 under the push of the auger blades. It works in conjunction with the airflow of the high-pressure blower 3 to further prevent the material from stagnating and forming a blockage point. The ventilation holes on the left side of the mounting plate 41 will guide some of the airflow generated by the high-pressure blower 3 to enter and meet the material pushed by the auger 42, enhancing the material flowability and assisting the material to be transported more efficiently in the anti-blocking pipe 2.

[0053] The mounting holes arranged in a matrix on the top surface of the mounting base 1 are used to connect with the external fixed surface, providing a stable installation base for the entire anti-blocking structure. The support plate 21 is evenly distributed between the anti-blocking pipe 2 and the mounting base 1, which can evenly bear the weight of the anti-blocking pipe 2. Even if the anti-blocking pipe 2 vibrates due to the flow of materials during transportation, it can maintain stability and ensure the smooth progress of the entire transportation operation.

[0054] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. Anti-blocking structure for the delivery of organic manure material, comprising a mounting seat (1), characterized in that, The mounting base (1) is equipped with an anti-blocking pipe (2) on its top surface, and the anti-blocking pipe (2) is equipped with a feed hopper (22) connected to its inner cavity near the left end of its top surface. The mounting base (1) also includes: The spiral feeding mechanism (4) is installed inside the anti-blocking pipe (2) and is used to transport the material entering the anti-blocking pipe (2). The spiral feeding mechanism (4) includes a auger (42) arranged in a horizontal direction. The crushing mechanism (5) is set inside the feed hopper (22) and is used to crush the material entering the feed hopper (22). The crushing mechanism (5) includes two crushing rollers (51) rotatably connected to the inner wall of the feed hopper (22) and a crushing motor (53) installed on the outer wall of the feed hopper (22) to drive the two crushing rollers (51) to rotate. A number of crushing teeth (52) are installed on the outer circumference of the crushing rollers (51).

2. The anti-blocking structure for organic manure conveying according to claim 1, characterized in that: The mounting base (1) has several mounting holes on its top surface, and the mounting holes on the top surface of the mounting base (1) are arranged in a matrix.

3. The anti-blocking structure for organic manure delivery according to claim 1, characterized in that: A plurality of support plates (21) are fixed between the anti-blocking pipe (2) and the mounting base (1) and are arranged from left to right, and the plurality of support plates (21) are arranged linearly at equal intervals.

4. The anti-blocking structure for organic manure delivery according to claim 1, characterized in that: The anti-blocking pipe (2) has openings at both ends. A high-pressure blower (3) is installed on the inner wall of the anti-blocking pipe (2) near the left end, located on the left side of the feed hopper (22). The size of the high-pressure blower (3) is compatible with the inner cavity size of the anti-blocking pipe (2).

5. The anti-blocking structure for organic manure conveying according to claim 4, characterized in that: The spiral feeding mechanism (4) includes a mounting plate (41) fixed on the outer circumference of the anti-blocking pipe (2) near the left end, and a feeding motor (43) mounted on the outer left side of the mounting plate (41) with its output shaft coaxially connected to the rod of the auger (42). The rod of the auger (42) is rotatably connected to the mounting plate (41).

6. The anti-blocking structure for organic manure conveying according to claim 5, characterized in that: The mounting plate (41) and the feeding motor (43) are both located between the feeding hopper (22) and the high-pressure blower (3), and the left side surface of the mounting plate (41) is provided with several ventilation holes.

7. The anti-blocking structure for organic manure delivery according to claim 1, characterized in that: The crushing roller (51) is rotatably connected between the inner walls of the left and right sides of the feed hopper (22) tube. The crushing tooth (52) is located inside the feed hopper (22). The output shaft of the crushing motor (53) is coaxially connected to one of the crushing rollers (51). The crushing roller (51) penetrates the right side surface of the feed hopper (22) tube and extends to the outside of the feed hopper (22). A gear (54) located on the right side of the feed hopper (22) tube is coaxially fixed on the outer circumference of the crushing roller (51), and the two gears (54) mesh with each other.

8. The anti-blocking structure for organic fertilizer material conveying according to claim 7, characterized in that: The two crushing rollers (51) are arranged one in front of the other, and the crushing teeth (52) on the front side correspond one-to-one with the crushing teeth (52) on the rear side. The crushing teeth (52) on the outer wall of the crushing roller (51) are arranged linearly at equal intervals.

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