Smelting furnace dumping mechanism
By introducing traction, translation, and lifting mechanisms into the smelting furnace, the problems of complex structure and inability to adjust the tilting point and height of existing electric tilting mechanisms have been solved, enabling flexible adjustment of the tilting point and height, and improving operational convenience and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 山东创新合金研究院有限公司
- Filing Date
- 2025-05-21
- Publication Date
- 2026-04-17
AI Technical Summary
The existing electric tilting mechanism for smelting furnaces is complex in structure, cannot adjust the tilting point and tilting height, and lacks process flexibility.
The smelting furnace is tilted by a traction mechanism and a translation and lifting mechanism. The tilting action is achieved by a drive mechanism consisting of track wheels, shaft holes, rotating shafts, support plates, electric cylinders, etc., and the tilting point and height are adjusted.
This technology enables greater flexibility and safety in tilting the smelting furnace, reduces costs, and improves operational convenience and production efficiency.
Smart Images
Figure CN224136346U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum recycling and smelting technology, specifically a smelting furnace tilting mechanism. Background Technology
[0002] A smelting furnace is a metallurgical device used to melt metal ingots and scrap metal, add alloying components, and produce the desired alloy through slag removal, refining, and other operations. It is an important component of aluminum recycling smelting equipment. After the smelting process is completed, both the molten aluminum and the furnace body are at high temperatures, and the pouring process is inherently dangerous.
[0003] In existing technologies, the tilting methods for smelting furnaces mainly include manual tilting and electric tilting. Manually tilted smelting furnaces control the tilting angle through a manual cranking device. Operators can flexibly control the tilting angle according to the smelting situation and needs, pouring the molten metal into a designated mold. This method is relatively simple to operate and suitable for production scenarios with high requirements for tilting angle. Electrically tilted smelting furnaces, on the other hand, use an electric drive system to achieve the tilting action. This method is more labor-saving and convenient, especially suitable for production scenarios with frequent material pouring or high requirements for tilting angle and speed. Electrically tilted smelting furnaces can accurately and smoothly achieve the tilting action, improving production efficiency and operational safety. However, current electric tilting mechanisms are generally complex in construction and cannot adjust the tilting point and height, making them less than ideal in terms of process flexibility. Summary of the Invention
[0004] The technical problem this invention aims to solve is that current electric tilting mechanisms for smelting furnaces are generally complex in structure and cannot adjust the tilting point and tilting height.
[0005] To achieve the above technical objectives, the present invention adopts the following technical solution:
[0006] A smelting furnace tilting mechanism includes a support body, a drive mechanism, and a smelting furnace. The drive mechanism includes a track wheel, a shaft hole, a rotating shaft, a support plate, a bracket, a vertical track, a sliding plate, an electric cylinder, a support plate, a fixed frame, a grooved wheel, a shaft, a blind hole, and a traction rope. A rotating shaft is provided on the support plate, and a shaft hole is provided on the track wheel. The rotating shaft is connected to the track wheel through the shaft hole. The track wheel is located on the support body. A bracket is fixedly connected to the support plate, and a vertical track is provided on the bracket. The sliding plate is connected to the vertical track. An electric cylinder is fixedly connected to the support plate, and a support plate is fixedly connected to the free end of the electric cylinder. The support plate is fixedly connected to the sliding plate. A fixed frame is fixedly connected to the support plate, and a shaft is rotatably connected to the fixed frame. A grooved wheel is connected to the shaft, and the shaft is connected to an external motor. A blind hole is provided on the sliding plate, and the upper part of the smelting furnace is rotatably connected to the blind hole. One end of the traction rope is fixedly connected to the grooved wheel, and the other end of the traction rope is fixedly connected to the lower part of the smelting furnace.
[0007] Preferably, the support body includes a support beam, a horizontal track, and feet, wherein the horizontal track is provided on the support beam, the track wheel is fitted in the horizontal track, and feet are fixedly connected to the bottom end of the support beam.
[0008] Preferably, several crossbeams are fixedly connected between adjacent support beams.
[0009] Preferably, the support beam has two parallel horizontal tracks, and a vertical plate is provided between the two horizontal tracks. The track wheels are provided with annular grooves that cooperate with the vertical plate, and the portions on both sides of the annular grooves are located in the two horizontal tracks.
[0010] Preferably, a motor is fixedly connected to the support plate, and this motor is connected to the rotating shaft for transmission.
[0011] Preferably, the smelting furnace includes a support rod, a furnace body, and a fixing ring, wherein the support rod is fixedly connected to the upper part of the furnace body and inserted into a blind hole, and a fixing ring is fixedly connected to the lower part of the furnace body, and the other end of the traction rope is fixedly connected to the fixing ring.
[0012] In the above technical solution, the support body serves to support and bear loads, and constructs a sliding channel for the track wheels. The smelting furnace contains molten aluminum, and its upper part is rotatably connected to the sliding plate, while its lower part can be pulled by a traction rope, thereby generating torque to achieve the tilting purpose. In the structure of the drive mechanism, the track wheels are connected to the rotating shaft on the support plate through axle holes, thereby realizing the translational movement function of the support plate. Relying on this function, the tilting point can be adjusted. The bracket is used to set the vertical track, and the sliding plate located in the vertical track can move up and down along the vertical track. Since the smelting furnace is mounted on the sliding plate, the tilting height can be adjusted through this lifting movement. The electric cylinder and the support plate provide power for this lifting movement. The fixed frame is used to set the shaft, which is driven by a separate motor, thereby driving the grooved wheel on the shaft to rotate. Since one end of the traction rope is connected to the grooved wheel and the other end is connected to the lower part of the smelting furnace, the rotation of the grooved wheel can achieve a pulling effect on the lower part of the smelting furnace, thus performing the tilting action.
[0013] In the preferred technical solution, the support beam is used to set up the horizontal track, which cooperates with the track wheel for the track wheel to move on. The foot is used to support the furnace on the ground, and the crossbeam provides structural reinforcement to the adjacent support beam. In the specific structure of the smelting furnace, the furnace body contains molten aluminum, and the support rods at the top of the furnace body are inserted into blind holes in the sliding plate, thereby realizing the rotational connection between the upper part of the furnace body and the sliding plate; the fixing ring at the bottom of the furnace body is used to connect the traction rope.
[0014] This invention provides a tilting mechanism for a smelting furnace. The technical solution employs a traction mechanism to achieve the tilting action and incorporates a translational motion mechanism and a lifting motion mechanism to adjust the tilting point and height. This invention has low cost, practical functionality, and significant technical advantages. Attached Figure Description
[0015] Figure 1 This is an overall drawing of the present invention;
[0016] Figure 2 This is the first partial view of this utility model;
[0017] Figure 3 This is the second partial view of this utility model;
[0018] Figure 4 This is the third partial view of this utility model;
[0019] In the picture:
[0020] Detailed Implementation
[0021] The specific embodiments of this utility model will be described in detail below. To avoid excessive and unnecessary details, well-known structures or functions will not be described in detail in the following embodiments. The approximate language used in the following embodiments can be used for quantitative descriptions, indicating that a certain degree of variation in quantity is permissible without changing the basic function. Unless otherwise defined, the technical and scientific terms used in the following embodiments have the same meaning as commonly understood by those skilled in the art to which this utility model pertains.
[0022] Example 1
[0023] A smelting furnace tilting mechanism, such as Figures 1-4 As shown, the system includes a support body 1, a drive mechanism 2, and a smelting furnace 3. The drive mechanism 2 includes a track wheel 21, a shaft hole 22, a rotating shaft 23, a support plate 24, a bracket 25, a vertical track 26, a sliding plate 27, an electric cylinder 28, a support plate 29, a fixed frame 210, a grooved wheel 211, a shaft body 212, a blind hole 213, and a traction rope 214. The rotating shaft 23 is located on the support plate 24, and the track wheel 21 has a shaft hole 22. The rotating shaft 23 is connected to the track wheel 21 through the shaft hole 22. The track wheel 21 is located on the support body 1. A bracket 25 is fixedly connected to the support plate 24, and a vertical track 26 and a sliding plate are provided on the bracket 25. 27 is connected in the vertical track 26. An electric cylinder 28 is fixedly connected to the support plate 24. A support plate 29 is fixedly connected to the free end of the electric cylinder 28. The support plate 29 is fixedly connected to the sliding plate 27. A fixed frame 210 is fixedly connected to the support plate 24. A shaft 212 is rotatably connected to the fixed frame 210. A grooved wheel 211 is connected to the shaft 212. The shaft 212 is connected to an external motor. A blind hole 213 is provided on the sliding plate 27. The upper part of the smelting furnace 3 is rotatably connected to the blind hole 213. One end of the traction rope 214 is fixedly connected to the grooved wheel 211. The other end of the traction rope 214 is fixedly connected to the lower part of the smelting furnace 3.
[0024] In the above technical solution, the support body 1 is used to support and bear load, and to build a sliding channel for the track wheel 21; the smelting furnace 3 contains the molten aluminum liquid, the upper part of which is rotatably connected to the sliding plate 27, and the lower part can be pulled by the traction rope 214, thereby forming a torque and achieving the purpose of tilting. In the structure of the drive mechanism 2, the track wheel 21 is connected to the rotating shaft 23 on the support plate 24 through the shaft hole 22, thereby realizing the translational movement function of the support plate 24. Based on this function, the tilting point can be adjusted. The bracket 25 is used to set the vertical track 26. The sliding plate 27 located in the vertical track 26 can move up and down along the vertical track. Since the smelting furnace 3 is mounted on the sliding plate 27, the tilting height can be adjusted by this lifting movement. The electric cylinder 28 and the support plate 29 provide power for this lifting movement. The fixed frame 210 is used to set the shaft 212. The shaft 212 is driven by a separate motor, which can drive the grooved wheel 211 on the shaft 212 to rotate. Since one end of the traction rope 214 is connected to the grooved wheel 211 and the other end is connected to the lower part of the smelting furnace 3, the rotation of the grooved wheel 211 can pull the lower part of the smelting furnace 3 and perform the tilting action.
[0025] Example 2
[0026] A smelting furnace tilting mechanism, such as Figures 1-4As shown, the system includes a support body 1, a drive mechanism 2, and a smelting furnace 3. The drive mechanism 2 includes a track wheel 21, a shaft hole 22, a rotating shaft 23, a support plate 24, a bracket 25, a vertical track 26, a sliding plate 27, an electric cylinder 28, a support plate 29, a fixed frame 210, a grooved wheel 211, a shaft body 212, a blind hole 213, and a traction rope 214. The rotating shaft 23 is located on the support plate 24, and the track wheel 21 has a shaft hole 22. The rotating shaft 23 is connected to the track wheel 21 through the shaft hole 22. The track wheel 21 is located on the support body 1. A bracket 25 is fixedly connected to the support plate 24, and a vertical track 26 and a sliding plate are provided on the bracket 25. The sliding plate 27 is connected to the vertical track 26. An electric cylinder 28 is fixedly connected to the support plate 24. A support plate 29 is fixedly connected to the free end of the electric cylinder 28. The support plate 29 is fixedly connected to the sliding plate 27. A fixing frame 210 is fixedly connected to the support plate 24. A shaft 212 is rotatably connected to the fixing frame 210. A grooved wheel 211 is connected to the shaft 212. The shaft 212 is connected to an external motor. A blind hole 213 is provided on the sliding plate 27. The upper part of the smelting furnace 3 is rotatably connected to the blind hole 213. One end of the traction rope 214 is fixedly connected to the grooved wheel 211, and the other end of the traction rope 214 is fixedly connected to the lower part of the smelting furnace 3. The support body 1 includes a support beam 11, a horizontal track 12, and a foot 13. The horizontal track 12 is provided on the support beam 11, and the track wheel 21 is fitted in the horizontal track 12. The foot 13 is fixedly connected to the bottom end of the support beam 11. Several crossbeams 14 are fixedly connected between adjacent support beams 11. Two parallel horizontal tracks 12 are provided on the support beams 11, with a vertical plate between the two horizontal tracks 12. An annular groove is provided on the track wheel 21, which mates with the vertical plate, with portions on both sides of the annular groove located within the two horizontal tracks 12. A motor is fixedly connected to the support plate 24, and this motor is driven by the rotating shaft 23. The smelting furnace 3 includes a support rod 31, a furnace body 32, and a fixing ring 33. The support rod 31 is fixedly connected to the upper part of the furnace body 32 and inserted into a blind hole 213. A fixing ring 33 is fixedly connected to the lower part of the furnace body 32, and the other end of the traction rope 214 is fixedly connected to the fixing ring 33. In the above technical solution, the support beams 11 are used to set the horizontal tracks 12, which mate with the track wheels 21 for movement. Anchors 13 are used to support the furnace on the ground, and the crossbeams 14 provide structural reinforcement to adjacent support beams 11. In the specific structure of the smelting furnace 3, the furnace body 32 contains molten aluminum, and the support rod 31 on the upper part of the furnace body 32 is inserted into the blind hole 213 on the sliding plate 27, thereby realizing the rotational connection between the upper part of the furnace body 32 and the sliding plate 27; the fixing ring 33 at the lower part of the furnace body 32 is used to connect the traction rope 214.
[0027] The embodiments of this utility model have been described in detail above, but the content described is only a preferred embodiment of this utility model and is not intended to limit this utility model. Any modifications, equivalent substitutions, and improvements made within the scope of this utility model application should be included within the protection scope of this utility model.
Claims
1. A smelting furnace tapping mechanism, characterized in that The system includes a support body (1), a drive mechanism (2), and a smelting furnace (3). The drive mechanism (2) includes a track wheel (21), a shaft hole (22), a rotating shaft (23), a support plate (24), a bracket (25), a vertical track (26), a sliding plate (27), an electric cylinder (28), a support plate (29), a fixed frame (210), a grooved wheel (211), a shaft body (212), a blind hole (213), and a traction rope (214). The rotating shaft (23) is provided on the support plate (24), and the shaft hole (22) is provided on the track wheel (21). The rotating shaft (23) is connected to the track wheel (21) through the shaft hole (22). The track wheel (21) is located on the support body (1). A bracket (25) is fixedly connected to the support plate (24), and a vertical track (26) is provided on the bracket (25). 6) The sliding plate (27) is connected in the vertical track (26). An electric cylinder (28) is fixedly connected to the support plate (24). A support plate (29) is fixedly connected to the free end of the electric cylinder (28). The support plate (29) is fixedly connected to the sliding plate (27). A fixed frame (210) is fixedly connected to the support plate (24). A shaft (212) is rotatably connected to the fixed frame (210). A grooved wheel (211) is connected to the shaft (212). The shaft (212) is connected to an external motor. A blind hole (213) is provided on the sliding plate (27). The upper part of the smelting furnace (3) is rotatably connected to the blind hole (213). One end of the traction rope (214) is fixedly connected to the grooved wheel (211). The other end of the traction rope (214) is fixedly connected to the lower part of the smelting furnace (3).
2. The smelting furnace tilting mechanism according to claim 1, characterized in that, The support body (1) includes a support beam (11), a horizontal track (12), and a foot (13). The horizontal track (12) is provided on the support beam (11), and the track wheel (21) is fitted in the horizontal track (12). The foot (13) is fixedly connected to the bottom end of the support beam (11).
3. The smelting furnace tilting mechanism according to claim 2, characterized in that, Several crossbeams (14) are fixedly connected between adjacent support beams (11).
4. A smelting furnace tapping mechanism according to claim 2, characterised in that Two parallel horizontal tracks (12) are provided on the support beam (11), and a vertical plate is provided between the two horizontal tracks (12). An annular groove is provided on the track wheel (21), which cooperates with the vertical plate. The portions on both sides of the annular groove are located in the two horizontal tracks (12).
5. A smelting furnace tapping mechanism according to claim 1, characterized in that A motor is fixedly connected to the support plate (24), and this motor is connected to the rotating shaft (23) for transmission.
6. A smelting furnace tapping mechanism according to claim 1, characterised in that The smelting furnace (3) includes a support rod (31), a furnace body (32), and a fixing ring (33). The support rod (31) is fixedly connected to the upper part of the furnace body (32) and inserted into a blind hole (213). A fixing ring (33) is fixedly connected to the lower part of the furnace body (32), and the other end of the traction rope (214) is fixedly connected to the fixing ring (33).