High-temperature sintering furnace for smelting silicon carbide porous ceramic

By designing cleaning and support components, the tar cleaning operation of high-temperature sintering furnaces for silicon carbide porous ceramic smelting has been simplified and height adjusted, solving the problems of cumbersome operation and limited applicability in existing technologies, and improving cleaning efficiency and furnace practicality.

CN224136353UActive Publication Date: 2026-04-17INNER MONGOLIA LIBO REFRACTORY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
INNER MONGOLIA LIBO REFRACTORY TECH CO LTD
Filing Date
2025-03-07
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

The existing high-temperature sintering furnaces for silicon carbide porous ceramic smelting have cumbersome operating procedures and inconvenient brush rod height adjustment when cleaning tar, which limits their applicability and affects the service life of the furnace and production efficiency.

Method used

A cleaning and support assembly was designed. The brush rod is retracted and extended by a threaded sleeve and a motor-driven brush rod, simplifying the operation steps. The height of the brush rod can be adjusted by a hydraulic cylinder and a self-locking universal wheel to adapt to different furnace heights.

Benefits of technology

The brush rod position adjustment has been simplified, reducing workload, expanding the scope of application, and improving cleaning efficiency and the practicality of the furnace.

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Abstract

The utility model discloses a high-temperature sintering furnace for smelting silicon carbide porous ceramics, and relates to the technical field of smelting. The furnace comprises a base, a groove is formed in the upper surface of the base, a furnace body is arranged in the groove, a cleaning assembly is arranged in the furnace body, the cleaning assembly comprises a placement disc arranged at the open end of the furnace body, and a through groove is formed in the side wall of the placement disc. A threaded sleeve in threaded connection is arranged on the peripheral side wall of a stud connected to one side wall of the placement disc, a sleeve seat in rotary connection is arranged on the peripheral side wall of a bearing in interference connection with the peripheral side wall of the threaded sleeve, a connecting rod hinged through a hinge is arranged on the side wall of the sleeve seat, and a connecting seat hinged through a hinge is arranged at the end part of the connecting rod; and a supporting assembly is arranged below the placement plate. The cleaning assembly is arranged, the operation step of adjusting the position of the brush rod is simplified, the workload is reduced, the supporting assembly is arranged, the height of the cleaning assembly can be conveniently adjusted according to the height of the furnace body, and the application range is widened.
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Description

Technical Field

[0001] This utility model belongs to the field of metallurgical technology, and in particular relates to a high-temperature sintering furnace for smelting silicon carbide porous ceramics. Background Technology

[0002] Silicon carbide porous ceramics possess properties such as high hardness, high wear resistance, corrosion resistance, and high temperature resistance, making them widely used. Currently, high-temperature sintering furnaces are mainly used to smelt silicon carbide porous ceramics. During the high-temperature sintering process, the binder produces tar during high-temperature pyrolysis. Although some of the tar is extracted from the furnace by the vacuum unit, some remains. This residual tar usually adheres to the inner wall of the furnace. Long-term adhesion of tar affects the heating rate of the furnace's internal resistance and can also cause corrosion inside the furnace, affecting the normal operation of the sintering furnace. Therefore, it is necessary to clean the tar remaining on the inner wall of the furnace.

[0003] A search revealed a high-temperature sintering furnace for silicon carbide porous ceramic smelting, disclosed in patent publication number CN212082063U. The furnace includes a base, an arc-shaped groove, and a furnace body. A brush rod is installed inside the furnace body, and a cleaning device is provided on the surface of the brush rod. A turntable is movably connected to the left end of the brush rod, and a moving device is located on the right side of the turntable. A motor is fixedly connected to the other side of the turntable, and a connecting plate is fixedly connected to the left end of the motor. A base is fixedly connected to the lower end of the connecting plate. The motor drives the turntable to rotate, which in turn drives the brush rod to rotate, cleaning the interior of the furnace. This eliminates the need for manual cleaning of the sintering furnace, saving time and reducing the labor intensity of operators, thus extending the service life of the sintering furnace and increasing production efficiency.

[0004] The aforementioned high-temperature sintering furnace for silicon carbide porous ceramics has a turntable with one side fixedly connected to the output end of a motor. A groove is formed on the other side of the turntable. A spring is fixedly connected to one end of the groove near the outer surface of the turntable, and a brush rod is fixedly connected to the other end of the spring. A pin is movably connected to the other side of the brush rod (the pin is an existing structure and will not be described in detail here). A row of pin holes is formed on the rear wall inside the groove. There are four grooves arranged in a cross shape on one side of the turntable. The four grooves have identical internal structures. The spring allows the brush rod to move within the groove. When it reaches a designated position, the pin is inserted into the pin hole, fixing the brush rod in the designated position. However… Multiple pins need to be inserted and removed one by one to adjust the position of different brush rods, increasing the number of operation steps and workload. In addition, the furnace body is equipped with a roller brush device, which includes a base two. A connecting plate is fixedly connected to the upper surface of the base two. A motor is fixedly connected to the center of the right side surface of the connecting plate. A turntable is fixedly connected to the output end of the motor. When the motor is started, the rotation of the motor output end drives the turntable to rotate, and the rotation of the turntable drives the brush rod to rotate. However, operating the motor can only drive the brush rod to rotate, which is not convenient for adjusting the height of the brush rod, nor for adjusting the height of the brush rod according to the height of the furnace body, and it is not convenient for cleaning the furnace body at different heights, thus reducing the applicability.

[0005] To address these issues, we provide a high-temperature sintering furnace for smelting porous silicon carbide ceramics. Summary of the Invention

[0006] The purpose of this utility model is to provide a high-temperature sintering furnace for silicon carbide porous ceramic smelting. By setting a cleaning component, the operation steps of retracting or extending the brush rod are simplified, reducing the workload. In addition, by setting a support component, the height of the cleaning component can be adjusted according to the height of the furnace body, which increases the scope of application and improves practicality. This solves the technical problems mentioned in the background art of the aforementioned high-temperature sintering furnace for silicon carbide porous ceramic smelting.

[0007] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0008] This utility model relates to a high-temperature sintering furnace for smelting porous silicon carbide ceramics, comprising a base with a groove on its upper surface. A furnace body is housed within the groove, and a cleaning assembly is installed inside the furnace body. The cleaning assembly includes a mounting plate located at the open end of the furnace body. A through groove is formed on the side wall of the mounting plate. A threaded sleeve is threadedly connected to the peripheral side wall of a stud connected to one side wall of the mounting plate. A rotatably connected sleeve is rotatably connected to the peripheral side wall of a bearing that is interference-fitted to the peripheral side wall of the threaded sleeve. A connecting element is hinged to the side wall of the sleeve. The rod has a connecting seat at its end, which is hinged to the connecting seat. A slider connected to the side wall of the connecting seat passes through a through slot. The side wall of the connecting block connected to the side wall of the slider contacts the other side wall of the mounting plate. The end of the stud is connected to the end of the rotating shaft, which is connected to a motor. The end face of the motor is connected to a mounting plate. A support assembly is provided below the mounting plate. The support assembly includes a base plate provided below the mounting plate. A hydraulic cylinder connected to the upper surface of the base plate has a hydraulic rod connected to its upper end. The upper end of the hydraulic rod is connected to the lower surface of the mounting plate.

[0009] The present invention is further configured such that the nut threadedly connected to the peripheral side wall of the threaded sleeve contacts one side wall of the sleeve base, and the limiting ring sleeved on the peripheral side wall of the threaded sleeve contacts the other side wall of the sleeve base.

[0010] The present invention is further configured such that a support is connected to the upper surface of the ear plate connected to the lower surface of the mounting plate, and the interior of the bearing with interference fit on the side wall of the support is rotatably connected to the end of the rotating shaft.

[0011] The present invention is further configured such that the two side walls of the slider have symmetrically fixed screws, and the inner side walls of the connecting seat and the connecting block have slots, and the screws are threadedly connected to the slots.

[0012] The present invention is further configured such that a screw hole is provided on the outer side wall of the connecting block, and a brush rod is fixedly connected to the end of the protruding rod that is internally threaded in the screw hole, and a screw hole is provided at the end of the brush rod.

[0013] The present invention is further configured such that the brush rod has a screw shaft fixed in a rectangular array on its peripheral sidewall, and a circular seat is fixed to the upper end of a threaded cylinder threaded to the peripheral sidewall of the screw shaft.

[0014] The present invention is further configured such that the surface of the circular seat has dampers connected in a ring array, the peripheral wall of the dampers has a sleeved shock-absorbing spring, and the end of the dampers has a connected round brush.

[0015] The present invention is further configured such that the lower surface of the substrate has self-locking universal wheels connected in a rectangular array, and the upper surface of the substrate has a connected push handle.

[0016] This utility model has the following beneficial effects:

[0017] 1. This utility model, by setting up a cleaning component, rotates the threaded sleeve clockwise, the sleeve seat moves closer to the mounting plate, and the brush rod opens to clean the tar on the inner wall of the furnace body with a larger inner diameter. When the threaded sleeve is rotated counterclockwise, the sleeve seat moves away from the mounting plate, and the brush rod retracts to clean the tar on the inner wall of the furnace body with a smaller inner diameter. The operation steps of retracting or opening the brush rod are simplified, reducing the workload of the staff.

[0018] 2. This utility model, by setting up a support component, pushes the push plate, moves the self-locking universal wheel, moves the brush rod into the interior of the furnace body, so that the round-headed brush is inside the furnace body, activates the hydraulic cylinder, the hydraulic rod extends or retracts, the mounting plate moves up or down, and the cleaning component moves up or down until the cleaning component is aligned with the opening end of the furnace body, which facilitates the cleaning of tar on the inner wall of the furnace body at different heights, increases the scope of application, and improves practicality. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0020] Figure 1 A three-dimensional schematic diagram of a high-temperature sintering furnace for smelting porous silicon carbide ceramics;

[0021] Figure 2 for Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0022] Figure 3 A schematic diagram showing the connection between the mounting plate, motor, shaft, support, and ear plate;

[0023] Figure 4 This is an exploded view showing the connection between the mounting plate, connecting seat, slider, connecting block, and brush rod.

[0024] Figure 5 This is an exploded view of the stud, threaded sleeve, and sleeve base;

[0025] Figure 6 This is a schematic diagram showing the connection between the brush handle and the round-headed brush.

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 1-Base, 101-Groove, 102-Furnace body, 2-Cleaning assembly, 201-Stabilizing tray, 201a-Through groove, 202-Brush rod, 202a-Protruding rod, 202b-Screw hole, 202c-Screw shaft, 202d-Threaded cylinder, 203-Round head brush, 203a-Damper, 203b-Shock-absorbing spring, 203c-Round seat, 204-Motor, 204a-Shaft, 204b-Stabilizing plate, 205-Stud, 205a-Sleeve 205b-Threaded sleeve, 205c-Nut, 205d-Limiting ring, 206-Ear plate, 206a-Support, 206b-Bearing, 207-Connecting rod, 207a-Hinge, 208-Connecting seat, 208a-Slider, 208b-Groove, 208c-Screw, 208d-Connecting block, 3-Support assembly, 301-Base plate, 301a-Self-locking caster wheel, 301b-Push handle, 302-Hydraulic cylinder, 302a-Hydraulic rod. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0029] Example 1

[0030] Please see Figure 1 The present invention is a high-temperature sintering furnace for silicon carbide porous ceramic smelting, including a base 1 and a furnace body 102. The base 1 is provided to support the furnace body 102.

[0031] Specifically, a groove 101 is provided on the upper surface of the base 1, and the furnace body 102 is disposed inside the groove 101;

[0032] Furthermore, the cross-section of the groove 101 is arc-shaped;

[0033] The operation process in this embodiment is as follows: place the base 1 on the ground so that the furnace body 102 is placed stably on the ground.

[0034] Example 2

[0035] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6Based on the first specific embodiment, a cleaning component 2 is provided. The cleaning component 2 includes a mounting plate 201, a brush rod 202, a round brush 203, a motor 204, a stud 205, a sleeve 205a, a threaded sleeve 205b, an ear plate 206, a connecting rod 207, a hinge 207a, a connecting seat 208, a slider 208a, and a connecting block 208d. By controlling the motor 204, the brush rod 202 is rotated, and the round brush 203 rotates to clean the tar on the inner wall of the furnace body 102. By rotating the threaded sleeve 205b, the brush rod 202 is retracted or extended to clean the inner wall of the furnace body 102 with different inner diameters. The operation of adjusting the position of the brush rod 202 is simplified.

[0036] Specifically, one side wall of the mounting plate 201 has a connecting stud 205, the peripheral side wall of the stud 205 has a threaded sleeve 205b, the peripheral side wall of the threaded sleeve 205b has a sleeve seat 205a rotatably connected via a bearing 206b, and the peripheral side wall of the threaded sleeve 205b has a threaded nut 205c, which contacts one side wall of the sleeve seat 205a. The peripheral side wall of the threaded sleeve 205b has a fitted retaining ring 205d, which contacts the other side wall of the sleeve seat 205a. The sleeve seat 205a... A connecting rod 207 is hinged to the outer wall via a hinge 207a. The end of the connecting rod 207 has a connecting seat 208 hinged to the hinge 207a. A through groove 201a is formed on the side wall of the mounting plate 201. A slot 208b is formed on the inner side wall of the connecting seat 208. A screw 208c, threaded inside the slot 208b, is fixed to one side wall of the slider 208a, and the slider 208a passes through the through groove 201a. A connecting block 208d contacts the other side wall of the mounting plate 201. A slot is formed on the inner side wall of the connecting block 208d. 208b, a screw 208c is fixedly connected to the other side wall of slider 208a, a screw hole 202b is opened on the outer side wall of connecting block 208d, a threaded protrusion 202a is threaded inside the screw hole 202b, a brush rod 202 is fixedly connected to the end of the protrusion 202a, a screw shaft 202c is fixedly connected to the side wall of the brush rod 202, a threaded cylinder 202d is threadedly connected to the peripheral side wall of the screw shaft 202c, a circular seat 203c is fixedly connected to the end of the threaded cylinder 202d, and a damper 203a is connected to the surface of the circular seat 203c. The damper 203a has a sleeved shock-absorbing spring 203b on its peripheral sidewall, and a round brush 203 is connected to the end of the damper 203a. The end of the stud 205 is connected to a rotating shaft 204a. The end of the rotating shaft 204a is connected to a motor 204. The end face of the motor 204 is connected to a mounting plate 204b. The lower surface of the mounting plate 204b is connected to an ear plate 206. The upper surface of the ear plate 206 is connected to a support 206a. The bearing 206b rotatably connected to the sidewall of the support 206a is rotatably connected to the end of the rotating shaft 204a.

[0037] Furthermore, the through slots 201a are arranged in a ring array, the brush rods 202 are arranged in a ring array, the screw shafts 202c are arranged in a rectangular array, and the connecting rods 207 are arranged in a ring array.

[0038] The operation process of this embodiment is as follows: Rotate the threaded sleeve 205b clockwise. The threaded sleeve 205b moves along the stud 205 and approaches the mounting plate 201. The slider 208a moves along the through groove 201a towards the edge of the mounting plate 201. Both ends of the connecting rod 207 move with the hinge 207a as the fixed point. The brush rod 202 gradually opens to clean the tar on the inner wall of the furnace body 102 with a larger inner diameter. When the threaded sleeve 205b is rotated counterclockwise, the brush rod 202 gradually closes to clean the tar on the inner wall of the furnace body 102 with a smaller inner diameter. Start the motor 204. The rotating shaft 204a rotates, the stud 205 rotates, the mounting plate 201 rotates, the connecting seat 208 rotates, the slider 208a rotates, the connecting block 208d rotates, the brush rod 202 rotates, and the round brush 203 rotates to clean the tar on the inner wall of the furnace body 102.

[0039] Example 3

[0040] Please see Figure 1 Based on specific embodiments one and two, a support component 3 is provided. The support component 3 includes a base plate 301, a self-locking universal wheel 301a, a push handle 301b, a hydraulic cylinder 302 and a hydraulic rod 302a. The self-locking universal wheel 301a facilitates the adjustment of the position of the support component 3 and the cleaning component 2. The hydraulic cylinder 302 is operated to adjust the height of the cleaning component 2, so that the cleaning component 2 can be used on the furnace body 102 at different height positions, thus improving practicality.

[0041] Specifically, the substrate 301 is disposed below the mounting plate 204b, and a hydraulic cylinder 302 is connected to the upper surface of the substrate 301. A hydraulic rod 302a is connected to the upper end of the hydraulic cylinder 302. The upper end of the hydraulic rod 302a is connected to the lower surface of the mounting plate 204b. A self-locking universal wheel 301a is connected to the lower surface of the substrate 301, and a push handle 301b is connected to the upper surface of the substrate 301.

[0042] Furthermore, the self-locking casters 301a are arranged in a rectangular array, and the two hydraulic cylinders 302 are arranged symmetrically.

[0043] The operation process of this embodiment is as follows: push the push handle 301b, the self-locking universal wheel 301a moves, the base plate 301 moves, the brush rod 202 is moved into the interior of the furnace body 102, and the brake on the self-locking universal wheel 301a is engaged; start the hydraulic cylinder 302, when the hydraulic rod 302a extends, the mounting plate 204b moves upward and the cleaning component 2 moves upward; when the hydraulic rod 302a retracts, the mounting plate 204b moves downward and the cleaning component 2 moves downward.

[0044] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

Claims

1. A high-temperature sintering furnace for smelting silicon carbide porous ceramics, comprising a base (1), the upper surface of the base (1) is provided with a recess (101), and the inside of the recess (101) is provided with a furnace body (102), characterized in that: The furnace body (102) is equipped with a cleaning assembly (2). The cleaning assembly (2) includes a mounting plate (201) located at the open end of the furnace body (102). The mounting plate (201) has a through groove (201a) on its side wall. A threaded sleeve (205b) is threadedly connected to the peripheral side wall of a stud (205) connected to one side wall of the mounting plate (201). A rotatably connected sleeve (205a) is located on the peripheral side wall of a bearing (206b) that is interference-fitted to the peripheral side wall of the threaded sleeve (205b). The sleeve (205a) has a through groove (205a) on its side wall. A connecting rod (207) is hinged by a hinge (207a). The end of the connecting rod (207) has a connecting seat (208) hinged by the hinge (207a). A slider (208a) connected to the side wall of the connecting seat (208) passes through a through slot (201a). The side wall of the connecting block (208d) connected to the side wall of the slider (208a) contacts the other side wall of the mounting plate (201). The end of the rotating shaft (204a) connected to the end of the stud (205) is connected to a motor (204). The end face of the motor (204) has a mounting plate (204b) connected to it. A support assembly (3) is provided below the mounting plate (204b). The support assembly (3) includes a base plate (301) provided below the mounting plate (204b). A hydraulic cylinder (302) connected to the upper surface of the base plate (301) has a connected hydraulic rod (302a) at its upper end. The upper end of the hydraulic rod (302a) is connected to the lower surface of the mounting plate (204b).

2. The high-temperature sintering furnace for smelting silicon carbide porous ceramics according to claim 1, characterized in that: The nut (205c) threaded on the peripheral sidewall of the threaded sleeve (205b) contacts one sidewall of the sleeve base (205a), and the limiting ring (205d) sleeved on the peripheral sidewall of the threaded sleeve (205b) contacts the other sidewall of the sleeve base (205a).

3. The high-temperature sintering furnace for smelting silicon carbide porous ceramics according to claim 1, characterized in that: The lower surface of the mounting plate (204b) is connected to the ear plate (206), and the upper surface of the ear plate (206) is connected to the support (206a). The inside of the bearing (206b) on the side wall of the support (206a) is rotatably connected to the end of the rotating shaft (204a).

4. The high-temperature sintering furnace for smelting silicon carbide porous ceramics according to claim 1, characterized in that: The slider (208a) has symmetrically fixed screws (208c) on its two side walls. The inner side walls of the connecting seat (208) and the connecting block (208d) both have slots (208b) and the screws (208c) are threadedly connected to the slots (208b).

5. The high-temperature sintering furnace for silicon carbide porous ceramics smelting according to claim 4, characterized in that: The outer side wall of the connecting block (208d) has a screw hole (202b), and the end of the protrusion (202a) connected to the screw hole (202b) is fixed with a brush rod (202), and the end of the brush rod (202) has a screw hole (202b).

6. The high-temperature sintering furnace for silicon carbide porous ceramics smelting according to claim 5, characterized in that: The brush rod (202) has a rectangular array of screw shafts (202c) fixed on its peripheral sidewall. The upper end of the threaded cylinder (202d) threaded to the peripheral sidewall of the screw shaft (202c) is fixed with a circular seat (203c).

7. The high-temperature sintering furnace for silicon carbide porous ceramics smelting according to claim 6, characterized in that: The circular seat (203c) has dampers (203a) connected in a ring array on its surface. The damper (203a) has a shock-absorbing spring (203b) sleeved on its peripheral sidewall. The end of the damper (203a) has a round brush (203) connected to it.

8. The high-temperature sintering furnace for silicon carbide porous ceramics smelting according to claim 1, characterized in that: The lower surface of the substrate (301) has self-locking casters (301a) connected in a rectangular array, and the upper surface of the substrate (301) has a push handle (301b) connected thereto.

Citation Information

Patent Citations

  • High-temperature sintering furnace for smelting silicon carbide porous ceramics

    CN212082063U