Intelligent temperature control ignition coil

By introducing heat dissipation components and dielectric tube structures into the ignition coil, the problems of decreased high-temperature insulation performance and electromagnetic interference of traditional ignition coils are solved, achieving temperature stability and reduced electromagnetic interference, thereby improving the reliability of the ignition system and engine performance.

CN224138014UActive Publication Date: 2026-04-17WENZHOU MINJO AUTO PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WENZHOU MINJO AUTO PARTS CO LTD
Filing Date
2025-05-14
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Traditional ignition coils are prone to degradation of insulation material performance and poor heat dissipation under high temperature environments, resulting in severe electromagnetic interference that affects the normal operation of the ignition system and engine performance.

Method used

A smart temperature-controlled ignition coil was designed, which adopts a heat dissipation component and a dielectric tube structure. Heat exchange is carried out through the dielectric tube and passive heat dissipation is achieved by using heat dissipation slots. The metal shell and frame structure are combined to reduce electromagnetic interference.

Benefits of technology

Effectively controlling the coil temperature within a stable range improves heat dissipation, reduces electromagnetic interference, and ensures the normal operation of the ignition system and engine performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ignition coil devices, in particular to an intelligent temperature control ignition coil which comprises a protective tube, the top end of the protective tube is fixedly connected with a shell, an iron core and a coil are fixed to the shell, the inner side wall of the top end of the shell is fixedly connected with a heat dissipation assembly, and the heat dissipation assembly comprises an outer frame, a bottom frame, an upper shell and a lower shell, the upper shell and the lower shell are fixed in a bonding mode, medium pipes are fixed between the upper shell and the lower shell, heat dissipation grooves are formed in the top end of the bottom frame, the top end of the outer frame and the top end of the shell, heat exchange can be conducted on high temperature generated by the coil and the iron core through the two sets of medium pipes arranged up and down, and heat is dissipated to the top end through internal heat exchange media. Passive heat dissipation is carried out through the multiple sets of heat dissipation groove structures formed in the shell, the function that the temperature in the shell is kept stable within a certain temperature range is achieved, and the heat dissipation effect can be improved in cooperation with the heat dissipation groove structures formed in the outer frame and the bottom frame.
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Description

Technical Field

[0001] This utility model relates to the technical field of ignition coil devices, specifically to intelligent temperature-controlled ignition coils. Background Technology

[0002] Throughout the development of automotive ignition systems, the ignition coil has always been a crucial component. Traditional ignition coils, when in operation, convert the low voltage output from the vehicle battery into a high voltage that enables the spark plugs to generate a spark. This process involves significant energy conversion and consumption, leading to a rapid increase in the internal temperature of the ignition coil.

[0003] Traditional ignition coils are designed primarily for electromagnetic conversion, resulting in significant shortcomings in heat dissipation. Their internal windings consist of numerous tightly wound enameled wires, making it difficult for heat to be quickly conducted to the outside. Furthermore, the coil casing is often made of materials with good insulation properties but poor thermal conductivity, further hindering heat dissipation. Prolonged operation in high-temperature environments gradually degrades the insulation material, leading to short circuits, open circuits, and other malfunctions, severely impacting the normal operation of the ignition system and engine performance.

[0004] Meanwhile, traditional ignition coils generate strong electromagnetic interference during operation. Ignition coils based on the principle of electromagnetic induction generate a rapidly changing magnetic field when the primary coil is energized and de-energized. This magnetic field not only induces a high voltage in the secondary coil but also radiates electromagnetic waves into the surrounding space. Utility Model Content

[0005] Technical problems to be solved

[0006] In view of the above-mentioned shortcomings of the existing technology, this utility model provides an intelligent temperature control ignition coil, which can effectively solve the problems in the existing technology.

[0007] Technical solution

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] This utility model provides an intelligent temperature-controlled ignition coil, including a protective tube. The top end of the protective tube is fixedly connected to a housing. The housing has an iron core and a coil fixedly attached. The inner side wall of the top end of the housing is fixedly connected to a heat dissipation assembly. The heat dissipation assembly includes an outer frame, a bottom frame, an upper housing and a lower housing fixed within the bottom frame. The upper housing and the lower housing are bonded together and fixedly attached. A medium tube is fixed between the upper housing and the lower housing. Heat dissipation grooves are provided at the top ends of the bottom frame, the outer frame, and the housing.

[0010] Furthermore, side grooves are provided on the outer side walls at both ends of the housing, and clamping plates are fixedly fastened to the outer side of the side grooves on both sides. One end of the clamping plate is provided with two sets of support plate structures, and the support plate and the side groove are in an interference fit fixed relationship. The other end of the clamping plate is provided with a threaded hole.

[0011] Furthermore, the medium tubes are provided in two sets, with the other set of medium tubes located at the top of the bottom frame, and the two sets of medium tubes are connected by a branch pipe, and the medium tubes are filled with heat exchange medium.

[0012] Furthermore, the bottom frame is fixed to the inner side wall of the top of the outer frame, and the two sides of the outer frame are inserted and fixed in the gap between the housing and the coil.

[0013] Furthermore, the medium tube has a curved coil structure.

[0014] Furthermore, the upper and lower shells are made of metal and have multiple sets of holes and slots inside. Beneficial effects

[0015] The technical solution provided by this utility model has the following advantages compared with the known public technology:

[0016] By incorporating a heat dissipation component, this device can exchange heat generated by the coil and iron core through two sets of dielectric tubes arranged at the top and bottom, and dissipate the heat to the top through the internal heat exchange medium. It also passively dissipates heat through multiple sets of heat dissipation grooves on the shell, thus maintaining a stable temperature inside the shell within a certain temperature range. Combined with the heat dissipation grooves on the outer and bottom frames, the heat dissipation effect can be improved.

[0017] In this device, an outer frame is installed inside the housing, and the outer frame is inserted and fixed to the housing, which facilitates the removal of the heat dissipation components. The bottom frame structure installed inside the outer frame can be used to fix the upper and lower housings. The upper and lower housings are made of metal with holes and grooves, which can reduce electromagnetic pulse interference and also fix the dielectric tube at the bottom, thus expanding the practicality of this device. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2This is an exploded view of the shell and clamping plate of this utility model;

[0021] Figure 3 This is an exploded view of the heat dissipation component and housing in this utility model;

[0022] Figure 4 This is a schematic diagram of the heat dissipation component in this utility model;

[0023] Figure 5 This is an exploded view of the heat dissipation component in this utility model.

[0024] The labels in the diagram represent: 1. Protective tube; 2. Housing; 21. Side groove; 22. Heat dissipation groove; 23. Iron core; 24. Coil; 3. Clamping plate; 4. Heat dissipation assembly; 41. Outer frame; 42. Dielectric tube; 43. Bottom frame; 44. Lower housing; 45. Upper housing. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0026] The present invention will be further described below with reference to the embodiments.

[0027] Example: Intelligent temperature-controlled ignition coil, see attached diagram. Figure 1 - Appendix Figure 5 The device includes a protective tube 1, the top end of which is fixedly connected to a housing 2. The housing 2 is fixed with an iron core 23 and a coil 24. The inner side wall of the top end of the housing 2 is fixedly connected to a heat dissipation assembly 4. The heat dissipation assembly 4 includes an outer frame 41, a bottom frame 43, an upper housing 45 and a lower housing 44 fixed in the bottom frame 43. The upper housing 45 and the lower housing 44 are bonded and fixed together, and a medium tube 42 is fixed between the upper housing 45 and the lower housing 44. Heat dissipation grooves 22 are provided at the top ends of the bottom frame 43, the outer frame 41 and the housing 2.

[0028] Side grooves 21 are provided on the outer side walls at both ends of the housing 2. Clamping plates 3 are fixedly fastened to the outer sides of the side grooves 21 on both sides. One end of the clamping plate 3 is provided with two sets of support plate structures, and the support plates are interference-fitted with the side grooves 21. The other end of the clamping plate 3 is provided with threaded holes. Two sets of medium pipes 42 are provided. The other set of medium pipes 42 is located at the top of the bottom frame 43, and the two sets of medium pipes 42 are connected by a branch pipe. The medium pipes 42 are filled with heat exchange medium. In this device, an outer frame 41 is provided inside the housing 2. The outer frame 41 is inserted and fixed to the housing 2, which facilitates the removal of the heat dissipation component 4. The bottom frame 43 structure provided inside the outer frame 41 can be used to fix the upper and lower housings 44. The upper and lower housings are made of metal with holes and grooves, which can reduce electromagnetic pulse interference and also fix the bottom medium pipes 42, thus expanding the practicality of this device.

[0029] The bottom frame 43 is fixed to the inner side wall of the top of the outer frame 41, and the two sides of the outer frame 41 are inserted and fixed in the gap between the housing 2 and the coil 24; the dielectric tube 42 is a curved coil structure; the upper housing 45 and the lower housing 44 are made of metal and have multiple sets of holes and slots inside; by setting the heat dissipation component 4, this device can exchange heat with the high temperature generated by the coil 24 and the iron core 23 through the two sets of dielectric tubes 42 set at the top and bottom, and dissipate the heat to the top through the internal heat exchange medium, and passively dissipate heat through the multiple sets of heat dissipation slots 22 structure on the housing 2, which can maintain the temperature stability inside the housing 2 within a certain temperature range. Combined with the heat dissipation slots 22 structure on the outer frame 41 and the bottom frame 43, the heat dissipation effect can be improved.

[0030] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. An intelligent temperature controlled ignition coil characterized in that, The device includes a protective tube (1), the top end of which is fixedly connected to a housing (2). The housing (2) is fixed with an iron core (23) and a coil (24). The inner side wall of the top end of the housing (2) is fixedly connected to a heat dissipation assembly (4). The heat dissipation assembly (4) includes an outer frame (41), a bottom frame (43), an upper housing (45) and a lower housing (44) fixed in the bottom frame (43). The upper housing (45) and the lower housing (44) are bonded and fixed together. A medium tube (42) is fixed between the upper housing (45) and the lower housing (44). The top ends of the bottom frame (43), the outer frame (41) and the housing (2) are all provided with heat dissipation grooves (22).

2. The intelligent temperature controlled ignition coil of claim 1, wherein, The outer walls at both ends of the housing (2) are provided with side grooves (21), and clamps (3) are fixedly fastened to the outer sides of the side grooves (21) on both sides. One end of the clamps (3) is provided with two sets of support plate structures, and the support plate and the side grooves (21) are in an interference fit fixed relationship. The other end of the clamps (3) is provided with threaded holes.

3. The intelligent temperature controlled ignition coil of claim 1, wherein, The medium pipe (42) is provided in two sets. The other set of medium pipe (42) is located at the top of the bottom frame (43), and the two sets of medium pipe (42) are connected by a branch pipe. The medium pipe (42) is filled with heat exchange medium.

4. The intelligent temperature controlled ignition coil of claim 1, wherein, The bottom frame (43) is fixed to the inner side wall of the top of the outer frame (41), and the two sides of the outer frame (41) are inserted and fixed in the gap between the shell (2) and the coil (24).

5. The intelligent temperature controlled ignition coil of claim 3, wherein, The medium tube (42) has a curved coil structure.

6. The intelligent temperature controlled ignition coil of claim 1, wherein, The upper shell (45) and lower shell (44) are made of metal and have multiple sets of holes and slots inside.