Lightweight ceramic filler structure for building materials

Abstract

The utility model relates to the technical field of ceramic filler, in particular to a light ceramic filler structure for building materials, which comprises an outer frame body, inner lining plates are integrally connected to an inner cavity of the outer frame body at equal intervals, and an inner ceramic body is integrally connected to one sides, far away from the outer frame body, of the inner lining plates. Compared with the prior art, the outer ceramic body has the advantages that the clamping assemblies are designed on the outer sides of the outer ceramic bodies, so that a plurality of outer ceramic bodies can be stably clamped when being piled, the piling stabilizing effect of the outer ceramic bodies is improved, and the service life of the outer ceramic bodies is prolonged. A plurality of inner lining plates are designed in the outer ceramic body, the inner ceramic body is connected between the inner lining plates, the overall structural strength is improved, the overall service life is prolonged, and the specific surface area is effectively increased, the flow dividing effect is improved, and the using effect is improved through designed first air holes, second air holes, third air holes, fourth air holes and the like.

Description

Technical Field

[0001] This utility model relates to the field of ceramic filler technology, and in particular to a lightweight ceramic filler structure for use in building materials. Background Technology

[0002] Building materials are various materials used in various construction projects. There are many types of building materials, which can be roughly divided into: (1) inorganic materials, including metallic materials and non-metallic materials (such as natural stone, cement, ceramics, etc.); (2) organic materials, including plant materials, synthetic polymer materials and asphalt materials; (3) composite materials, including asphalt concrete, polymer concrete, etc. Lightweight ceramic filler (ceramic filler) is a type of inorganic material among non-metallic materials in building materials. Lightweight ceramic filler can be used as the lining of chemical buildings such as washing towers, cooling towers, recycling towers, desulfurization towers, drying towers, and absorption towers in industries such as chemical, metallurgical, acid production, coal gas, oxygen production, steel, pharmaceutical, and fine chemical industries.

[0003] Existing ceramic fillers lack fixing measures during installation, which is not conducive to stable stacking. Furthermore, some existing ceramic fillers have low strength, poor surface area, and poor air permeability, thus affecting their function. To address this issue, we provide a lightweight ceramic filler structure for building materials. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a lightweight ceramic filler structure for building materials.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] Design a lightweight ceramic filler structure for building materials, including an outer frame, an inner liner plate integrally connected at equal intervals in the inner cavity of the outer frame, an inner ceramic body integrally connected to the side of the inner liner plate away from the outer frame, and a diversion component connected between every two inner liner plates.

[0007] The outer frame includes an outer ceramic body connected to the inner lining plate, and snap-fit ​​components are provided on the outer side of the outer ceramic body.

[0008] Preferably, the outer ceramic body is hexagonal, and each of the snap-fit ​​components includes two trapezoidal grooves and two protrusions disposed on one side of the outer ceramic body. One side of each protrusion is integrally connected with a trapezoidal strip, and the protrusions are integrated with the outer ceramic body.

[0009] Preferably, square slots are provided at equal intervals on the outer side of each of the protruding strips, and third air holes are provided at equal intervals in the inner cavity of each of the trapezoidal slots. A fourth air hole is provided at equal intervals between each group of protruding strips and trapezoidal strips. The fourth air hole is connected to the square slot and the inner cavity of the outer frame.

[0010] Preferably, the diversion assembly includes a ceramic plate installed between two inner liner plates, and the outer side of the ceramic plate is provided with a number of second air holes.

[0011] Preferably, each of the diversion components is provided with three ceramic plates, and the three ceramic plates are evenly distributed and installed between two inner liner plates.

[0012] Preferably, the outer side of the inner lining plate is provided with a number of first air holes.

[0013] Preferably, the outer side of the inner ceramic body is provided with rhomboid holes at equal intervals, and the rhomboid holes are all located between the two inner lining plates.

[0014] The lightweight ceramic filler structure for building materials proposed in this utility model has the following advantages:

[0015] 1. During installation, the trapezoidal strips and trapezoidal grooves of the snap-fit ​​components on the outer side of the outer ceramic body interlock and fit together, allowing the outer ceramic bodies to be snapped together sequentially during installation. This effectively improves the installation connection strength between the outer ceramic bodies and enhances the stable stacking effect of the outer ceramic bodies.

[0016] 2. The designed protruding strips facilitate the assembly and stacking of the outer ceramic bodies, increasing the gap between them and thus reducing the steam flow resistance and bed operating pressure. This improves the filling effect of the ceramic packing. Furthermore, after the outer ceramic bodies are stacked, the steam flow can be effectively diverted through the holes between the third and fourth pores, effectively preventing pore blockage and increasing the specific surface area, thereby enhancing the performance. Additionally, the square groove holes on the outer side of the protruding strips further divert the steam flow in the gaps between the stacked outer ceramic bodies, further reducing the steam flow resistance and bed operating pressure.

[0017] 3. The first pore on the outer side of the inner liner plate further increases the specific surface area and improves the airflow diversion effect through the third and fourth pores. The airflow is connected between the diamond-shaped holes on the outer side of the inner ceramic body and the third, fourth, and first pores, thereby increasing the airflow between the packings and further improving the performance of this ceramic packing. Furthermore, by designing three sets of ceramic plates between every two inner liner plates, and designing multiple second pores at the top of the ceramic plates, the airflow is further depressurized and diverted through the multiple sets of second pores at the top of the ceramic plates, which increases the specific surface area, improves the performance, and enhances the pressure resistance of this ceramic packing, thus improving its performance.

[0018] 4. The overall structural strength is improved by using multiple inner lining plates designed inside the outer ceramic body, and the inner lining plates are connected to the inner ceramic body, thereby increasing its overall service life. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of multiple integrally assembled lightweight ceramic filler structures for building materials proposed in this utility model;

[0020] Figure 2 This is a three-dimensional schematic diagram of a lightweight ceramic filler structure for building materials proposed in this utility model.

[0021] Figure 3 This is a semi-sectional three-dimensional structural diagram of a lightweight ceramic filler for building materials proposed in this utility model;

[0022] Figure 4 This is a partial three-dimensional schematic diagram of a lightweight ceramic filler structure for building materials proposed in this utility model;

[0023] Figure 5 This is a half-sectional perspective view of the outer frame of a lightweight ceramic filler structure for building materials proposed in this utility model.

[0024] Figure 6 This is a three-dimensional structural diagram of a diversion component for lightweight ceramic fillers used in building materials, as proposed in this utility model.

[0025] In the figure: outer frame 1, outer ceramic body 11, third vent 12, protruding strip 13, trapezoidal strip 14, trapezoidal groove 15, fourth vent 16, square groove hole 17, inner liner plate 2, inner ceramic body 3, ceramic plate 4, rhomboid hole 5, first vent 6, second vent 7. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] Reference Figure 1-5 As shown, a lightweight ceramic filler structure for building materials includes an outer frame 1 and an outer ceramic body 11 that is hexagonal. The outer frame 1 includes an outer ceramic body 11 connected to an inner lining plate 2. Each outer ceramic body 11 has a snap-fit ​​assembly on its outer side. Each snap-fit ​​assembly includes two trapezoidal grooves 15 and two protrusions 13 disposed on one side of the outer ceramic body 11. Each side of the protrusions 13 is integrally connected to a trapezoidal strip 14. The protrusions 13 and the outer ceramic body 11 are integrally designed. Square slot holes 17 are equidistantly disposed on the outer side of the protrusions 13. Third air holes 12 are equidistantly disposed in the inner cavity of the trapezoidal grooves 15. A fourth air hole 16 is equidistantly disposed between each group of protrusions 13 and trapezoidal strips 14. The fourth air hole 16 is connected to the square slot holes 17 and the inner cavity of the outer frame 1.

[0028] Each outer surface of the hexagonal-designed outer ceramic body 11 is equipped with a snap-fit ​​component. Each snap-fit ​​component includes two trapezoidal grooves 15, two protrusions 13, and a trapezoidal strip 14 on the outer side of the protrusions 13. This facilitates the interlocking and fitting of the trapezoidal strips 14 and trapezoidal grooves 15 between multiple outer ceramic bodies 11 during installation. This allows the outer ceramic bodies 11 to be sequentially snapped together during installation, effectively improving the installation connection strength between the outer ceramic bodies 11 and enhancing the stacking effect. Furthermore, the designed protrusions 13 facilitate the connection of the outer ceramic bodies 11... After being assembled and stacked, the gaps between the outer ceramic bodies 11 are increased, thereby increasing the stacking gaps, reducing the steam flow resistance and bed operating pressure, and improving the filling effect of this ceramic packing. Furthermore, after the outer ceramic bodies 11 are stacked, the flow can be effectively diverted through the holes between the third pore 12 and the fourth pore 16, effectively avoiding pore blockage, and increasing the specific surface area, thus improving the performance. In addition, the steam flow in the gaps between the outer ceramic bodies 11 is further diverted through the square groove hole 17 on the outside of the protrusion 13, further reducing the steam flow resistance and bed operating pressure.

[0029] Reference Figure 2-3 As shown, the inner cavity of the outer frame 1 is integrally connected with an inner liner 2 at equal intervals. Several first air holes 6 are provided on the outer side of the inner liner 2. The inner ceramic body 3 is integrally connected to the side of the inner liner 2 away from the outer frame 1. Diamond holes 5 are provided on the outer side of the inner ceramic body 3 at equal intervals. The diamond holes 5 are all located between the two inner liner 2.

[0030] The first vent 6 on the outer side of the inner liner plate 2 further increases the specific surface area and improves the airflow diversion effect through the third vent 12 and the fourth vent 16. The airflow between the diamond-shaped hole 5 on the outer side of the inner ceramic body 3 and the third vent 12, the fourth vent 16 and the first vent 6 is connected, thereby increasing the airflow between the packings and further improving the performance of this ceramic packing. In addition, the multiple inner liner plates 2 designed inside the outer ceramic body 11 and the inner liner plates 2 connecting the inner ceramic body 3 improve its overall structural strength and thus increase its overall service life.

[0031] Reference Figure 2-3 As shown in Figure 6, a flow divider assembly is connected between every two inner liner plates 2. The flow divider assembly includes a ceramic plate 4 installed between the two inner liner plates 2. Several second air holes 7 are provided on the outer side of the ceramic plate 4. Each flow divider assembly is provided with three ceramic plates 4, and the three ceramic plates 4 are evenly distributed and installed between the two inner liner plates 2.

[0032] By designing three sets of ceramic plates 4 between every two inner lining plates 2, and designing multiple second air holes 7 at the upper end of the ceramic plates 4, the airflow is further depressurized and diverted through the second air holes 7 at the upper end of the multiple sets of ceramic plates 4, which increases the specific surface area, improves the performance, and enhances the pressure resistance of the ceramic filler, thus improving its performance.

[0033] Working principle: Each outer side of the hexagonal outer ceramic body 11 is designed with snap-fit ​​components, and each snap-fit ​​component includes two trapezoidal grooves 15, two protrusions 13, and trapezoidal strips 14 on the outer side of the protrusions 13. This facilitates the interlocking and fitting of the trapezoidal strips 14 and trapezoidal grooves 15 between multiple outer ceramic bodies 11 during installation. This allows the outer ceramic bodies 11 to be sequentially snapped together during installation, effectively improving the installation connection strength between the outer ceramic bodies 11 and enhancing the overall performance of the outer ceramic body. The stacking effect of the 11 is improved, and the designed protrusions 13 facilitate the assembly and stacking of the outer ceramic bodies 11, increasing the gap between the stacked outer ceramic bodies 11. This increases the stacking gap, reduces the airflow resistance and bed operating pressure, and improves the filling effect of this ceramic packing. Furthermore, after the outer ceramic bodies 11 are stacked, the flow can be effectively diverted through the holes between the third pore 12 and the fourth pore 16, effectively preventing pore blockage and increasing the specific surface area, thus enhancing the performance. The square grooves on the outer side of the protrusions 13 further contribute to this improvement. The holes 17 further divert the steam flow in the gaps between the stacked outer ceramic bodies 11, further reducing the steam flow resistance and bed operating pressure. The first vent 6 designed on the outer side of the inner liner plate 2 further increases the specific surface area and improves the airflow diversion effect through the third vent 12 and fourth vent 16. The airflow is connected between the diamond-shaped holes 5 on the outer side of the inner ceramic body 3 and the third vent 12, fourth vent 16, and first vent 6, thereby increasing the airflow between the packings and further improving the performance of this ceramic packing. Furthermore, by designing three sets of ceramic plates 4 between every two inner liner plates 2, with multiple second vents 7 at the upper end of the ceramic plates 4, the airflow is further depressurized and diverted through the second vents 7 at the upper end of the multiple sets of ceramic plates 4, increasing the specific surface area, improving the performance, and enhancing the pressure resistance of this ceramic packing, thus improving its performance. Finally, the multiple inner liner plates 2 designed inside the outer ceramic body 11, connecting the inner ceramic bodies 3, improve the overall structural strength and thus increase its overall service life.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A lightweight ceramic infill structure for building materials comprising an outer frame (1), characterised in that, The inner cavity of the outer frame (1) is integrally connected with an inner liner plate (2) at equal intervals. The inner liner plate (2) is integrally connected with an inner ceramic body (3) on the side away from the outer frame (1). A diversion component is connected between every two inner liner plates (2). The outer frame (1) includes an outer ceramic body (11) connected to the inner lining plate (2), and the outer ceramic body (11) is provided with snap-fit ​​components on its outer side.

2. A lightweight ceramic infill structure for building materials according to claim 1, characterised in that, The outer ceramic body (11) is hexagonal, and each of the snap-fit ​​components includes two trapezoidal grooves (15) and two protrusions (13) disposed on one side of the outer ceramic body (11). One side of each protrusion (13) is integrally connected with a trapezoidal strip (14), and the protrusion (13) and the outer ceramic body (11) are designed as an integral unit.

3. A lightweight ceramic infill structure for building materials according to claim 2, characterised in that, Square slots (17) are provided at equal intervals on the outer side of the convex strip (13), and third air holes (12) are provided at equal intervals in the inner cavity of the trapezoidal groove (15). A fourth air hole (16) is provided at equal intervals between each group of convex strips (13) and trapezoidal strips (14). The fourth air hole (16) is connected to the square slot (17) and the fourth air hole (16) is connected to the inner cavity of the outer frame (1).

4. A lightweight ceramic filler structure for building materials according to claim 1, characterized in that, The diversion assembly includes a ceramic plate (4) installed between two inner lining plates (2), and the outer side of the ceramic plate (4) is provided with several second air holes (7).

5. A lightweight ceramic infill structure for building materials according to claim 4, characterised in that, Each of the diversion components is provided with three ceramic plates (4), and the three ceramic plates (4) are evenly distributed and installed between two inner liner plates (2).

6. A lightweight ceramic filler structure for building materials according to claim 1, characterized in that, The outer side of the inner lining plate (2) is provided with several first air holes (6).

7. A lightweight ceramic filler structure for building materials according to claim 2, wherein The outer side of the inner ceramic body (3) is provided with rhomboid holes (5) at equal intervals, and the rhomboid holes (5) are all located between the two inner lining plates (2).

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