Continuous forming device for biomass particles
By designing a continuous biomass pellet forming device, a rotating disc and pressing mechanism are used to achieve continuous conveying and forming of biomass materials, solving the problem of low production efficiency of piston stamping forming machines and realizing high-efficiency biomass pellet production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHUZHOU ZHUMU BIOENERGY CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-04-21
AI Technical Summary
Existing piston stamping molding machines for biomass pellet production suffer from intermittent molding, high product density, and low production efficiency, necessitating a continuous molding device for biomass pellets.
Design a continuous biomass pellet forming device, which adopts staggered feeding and forming areas, and continuously transports biomass materials to the forming area through multiple storage areas on a rotating disk. Combined with hydraulic cylinders and pressing plates for pressing and forming, continuous forming is achieved by utilizing the design of the rotating disk and the feeding plate.
It enables continuous forming and processing of biomass pellets, improves production efficiency, reduces the intermittent forming time of the equipment, and facilitates continuous operation of the equipment and pellet forming.
Smart Images

Figure CN224142164U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of biomass pellet production equipment, specifically relating to a continuous forming device for biomass pellets. Background Technology
[0002] The production of biomass pellets requires pellet mills, which include various types such as screw extrusion molding machines, piston stamping molding machines, and die-pressing molding machines. Among them, piston stamping molding machines are intermittent, have high product density, are adaptable to a wide range of raw materials, and have low production efficiency, which greatly reduces the production efficiency of the equipment. Therefore, there is an urgent need for a continuous forming device for biomass pellets to solve the above problems. Utility Model Content
[0003] The purpose of this invention is to provide a continuous forming device for biomass pellets to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a continuous forming device for biomass pellets, comprising: a feeding area and a forming area staggered on a machine body, wherein a rotating disk is rotatably provided in the machine body, and multiple storage areas are distributed in a ring on the rotating disk, and the rotating disk causes biomass material to continuously pass through the multiple storage areas and the forming area based on rotation.
[0005] Preferably, the turntable has a plurality of storage holes arranged in a ring array, and the plurality of storage areas are respectively formed in the plurality of storage holes.
[0006] Preferably, the machine body has a processing chamber for rotating the rotary disc, the top of the processing chamber has a symmetrically arranged feed port and installation chamber, the installation chamber is equipped with a pressing mechanism, the bottom of the machine body has a discharge port, and the discharge port is located below the installation chamber. The discharge port is equipped with a discharge plate for pellet forming, the forming area is formed between the installation chamber and the discharge port, and the feeding area is formed at the feed port.
[0007] Preferably, the pressing mechanism includes a hydraulic cylinder and a pressing plate installed on the telescopic end of the hydraulic cylinder. The hydraulic cylinder is longitudinally installed on the top of the machine body, and the pressing plate is lifted and installed in the mounting chamber.
[0008] Preferably, the feeding plate has a plurality of feeding holes for forming biomass pellets, and the plurality of feeding holes are all located above the feeding port.
[0009] Preferably, the outer wall of the machine body is further provided with a slot that extends through the feeding port, and the feeding plate is inserted into the slot from the outside to the inside.
[0010] Preferably, the outer side of the machine body is also provided with a pin for limiting the position of the feeding plate. A ring seat is welded on the outer wall of the machine body. The pin is movably inserted into the ring seat from top to bottom. The feeding plate has an insertion hole. When the bottom end of the pin is inserted into the insertion hole, it prevents the feeding plate from disengaging from the slot.
[0011] Preferably, the bottom of the machine body is provided with a support base for support, and the top of the bearing base is provided with a motor for driving the rotating disk to rotate.
[0012] Preferably, the top of the machine body is also provided with a feeding hopper for feeding materials, and one end of the feeding hopper is installed on the feeding port.
[0013] Preferably, the bottom of the machine body is also provided with a feeding pipe for feeding materials, and one end of the feeding pipe is installed in the feeding hole.
[0014] Compared with the prior art, this utility model has the following advantages:
[0015] (1) By adding a rotatable rotating disk, the biomass can be continuously fed to the forming area through multiple storage areas on the rotating disk, reducing the intermittent forming time of the equipment and making it easier for the equipment to continuously perform pellet forming processing.
[0016] (2) By adding multiple storage holes, the present invention facilitates the sequential storage of biomass materials at different positions on the rotating disk when the multiple storage holes pass through the feeding area in sequence, so that when the rotating disk rotates, it is easy to drive the stored biomass materials into the molding area continuously.
[0017] (3) The present invention uses a slot and a feeding plate. The slot makes it easy to detach the feeding plate and install it on the machine body, thereby facilitating the replacement and maintenance of the feeding plate. Attached Figure Description
[0018] Figure 1 This is a front view of the present invention;
[0019] Figure 2 This is a cross-sectional view of the present invention;
[0020] Figure 3 This is a schematic diagram of the structure of the rotating disk of this utility model;
[0021] Figure 4 This is a cross-sectional view of the slot and the feed port of this utility model;
[0022] Figure 5 This is a schematic diagram of the material cutting plate of this utility model;
[0023] In the diagram: 1. Support base; 2. Machine body; 3. Feed hopper; 4. Hydraulic cylinder; 5. Slot; 6. Pin; 7. Ring seat; 8. Feed plate; 9. Feed pipe; 10. Insertion hole; 11. Feed port; 12. Feed hole; 13. Motor; 14. Rotary disc; 15. Storage hole; 16. Processing chamber; 17. Feed port; 18. Installation chamber; 19. Pressing plate. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] refer to Figure 1-2 As shown, the present invention provides a continuous forming device for biomass pellets, comprising: a feeding area and a forming area staggered on the machine body 2, a rotating disk 14 rotatably provided in the machine body 2, a plurality of storage areas distributed in a ring on the rotating disk 14, the rotating disk 14 causing biomass material to continuously pass through the multiple storage areas and the forming area based on the rotation of the rotating disk 14, and a pressing mechanism provided in the forming area.
[0026] Combination Figure 2-3 As shown, the turntable has multiple storage holes 15 arranged in a ring array, and multiple storage areas are formed in the multiple storage holes 15 respectively.
[0027] Combination Figure 1-2 As shown, the bottom of the body 2 is also provided with a support base 1 for support, and the top of the support base 1 is provided with a motor 13 for driving the rotating disk 14 to rotate.
[0028] As described above, using the machine body 2, rotating disk 14, support base 1, and motor 13 provided by this utility model, the machine body 2 is supported by the support base 1. When the motor 13 is started, it drives the rotating disk 14 to rotate in the processing chamber 16. During the rotation, the multiple storage holes 15 on the rotating disk 14 pass through the feeding area and the forming area in sequence. When the storage hole 15 enters the feeding area, the biomass material enters the storage hole 15 for storage. When the stored biomass material enters the forming area, the equipment presses and shapes the biomass material in the forming area through the pressing mechanism.
[0029] Furthermore, to facilitate the feeding of materials into the multiple storage holes 15 by the equipment, refer to Figure 1-2As shown, the top of the machine body 2 is also provided with a feeding hopper 3 for feeding materials, and one end of the feeding hopper 3 is installed on the feeding port 17. The feeding hopper 3 facilitates the centralized introduction of biomass materials into the feeding port 17, and facilitates the biomass materials to enter the storage hole 15 through the feeding port 17.
[0030] Furthermore, to facilitate material feeding by the equipment, refer to Figure 1-2 As shown, the bottom of the machine body 2 is also provided with a feeding pipe 9 for feeding, one end of which is installed in the feeding hole 12. The feeding pipe 9 facilitates the feeding and guiding of biomass pellets fed through the feeding hole 11, so that the biomass pellets can be collected in the collection bucket.
[0031] In this utility model, combined with Figure 2 As shown, the machine body 2 of this embodiment has a processing chamber 16 for rotating the rotary disk 14. The top of the processing chamber 16 is symmetrically provided with a feed port 17 and an installation chamber 18. A pressing mechanism is installed in the installation chamber 18. The bottom of the machine body 2 has a discharge port 11, which is located below the installation chamber 18. The discharge port 11 is provided with a discharge plate 8 for pellet forming. The forming area is formed between the installation chamber 18 and the discharge port 11, and the feeding area is formed at the feed port 17.
[0032] Combination Figure 1-2 As shown, the pressing mechanism includes a hydraulic cylinder 4 and a pressing plate 19 installed on the telescopic end of the hydraulic cylinder 4. The hydraulic cylinder 4 is longitudinally installed on the top of the machine body 2, and the pressing plate 19 is lifted and installed in the installation chamber 18.
[0033] Combination Figure 2 and Figure 5 As shown, the feeding plate 8 has multiple feeding holes 12 for biomass pellet forming, and the multiple feeding holes 12 are all located above the feeding port 11.
[0034] As described above, using the processing chamber 16, feed inlet 17, installation chamber 18, pressing mechanism, and discharge plate 8 provided by this utility model, when the rotating disk 14 rotates, it facilitates the sequential rotation of multiple storage holes 15 on the rotating disk 14 through the feed inlet 17 and discharge port 11. When one of the storage holes 15 reaches below the feed inlet 17, the biomass material enters the storage hole 15 through the feed inlet 17. When the rotating disk 14 rotates, the storage hole 15 with biomass material rotates to above the discharge hole 12. At this time, the hydraulic cylinder 4 is activated, driving the pressing plate 19 to descend into the storage hole 15, driving the material to be pressed onto the discharge plate 8 in the storage hole 15. At this time, the biomass material passes through the discharge hole 12 on the discharge plate 8 under the extrusion pressure. During this process, the biomass material forms a granular structure under the extrusion pressure and is discharged through the discharge port 11.
[0035] In this utility model, combined with Figure 1-2 and Figure 4 As shown, the outer wall of the machine body 2 in this embodiment is also provided with a slot 5 that passes through the feeding port 11, and the feeding plate 8 is inserted into the slot 5 from the outside to the inside.
[0036] As described above, by using the slot 5 provided by this utility model, the feeding plate 8 can be easily inserted and installed in the feeding port 11, which facilitates the replacement of the feeding plate 8 in the future.
[0037] Furthermore, to facilitate position limiting of the feeding plate 8, refer to... Figure 1-2 As shown, the outer side of the machine body 2 is also equipped with a pin 6 to limit the position of the feed plate 8. A ring seat 7 is welded to the outer wall of the machine body 2. The pin 6 is movably inserted into the ring seat 7 from top to bottom. The feed plate 8 has a hole 10. When the bottom end of the pin 6 is inserted into the hole 10, it prevents the feed plate 8 from disengaging from the slot 5. The pin 6 is movably installed on the machine body 2 through the ring seat 7. The top end of the pin 6 extends horizontally outward with a bent part. The bent part prevents the pin 6 from disengaging from the ring seat 7. When the pin 6 is inserted into the hole 10, it restricts the feed plate 8 in the slot 5. After removing the pin 6, the feed plate 8 can be pulled out of the slot 5, which is convenient for replacement and maintenance of the feed plate 8.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A continuous forming apparatus for biomass particles, characterized by, include: The feeding area and forming area are staggered on the machine body (2). A rotating disk (14) is provided in the machine body (2). Multiple storage areas are distributed in a ring on the rotating disk (14). The rotating disk (14) rotates so that biomass materials continuously pass through the multiple storage areas and the forming area.
2. The apparatus according to claim 1, wherein: The turntable has a ring array of multiple storage holes (15) running through it, and the multiple storage areas are respectively formed in the multiple storage holes (15).
3. The apparatus according to claim 1, wherein: The machine body (2) has a processing chamber (16) for rotating the rotating disk (14). The top of the processing chamber (16) has a feed port (17) and an installation chamber (18) symmetrically arranged. The installation chamber (18) is equipped with a pressing mechanism. The bottom of the machine body (2) has a discharge port (11) and the discharge port (11) is located below the installation chamber (18). The discharge port (11) is equipped with a discharge plate (8) for pellet forming. The forming area is formed between the installation chamber (18) and the discharge port (11). The feeding area is formed at the feed port (17).
4. The apparatus according to claim 3, wherein: The pressing mechanism includes a hydraulic cylinder (4) and a pressing plate (19) installed on the telescopic end of the hydraulic cylinder (4). The hydraulic cylinder (4) is longitudinally installed on the top of the machine body (2), and the pressing plate (19) is lifted and installed in the installation chamber (18).
5. The apparatus according to claim 3, wherein: The feeding plate (8) has a plurality of feeding holes (12) for forming biomass pellets, and the plurality of feeding holes (12) are all located above the feeding port (11).
6. The apparatus according to claim 3, wherein: The outer wall of the machine body (2) is also provided with a slot (5) that passes through the feeding port (11), and the feeding plate (8) is inserted into the slot (5) from the outside to the inside.
7. The continuous forming apparatus for biomass pellets according to claim 6, characterized in that: The outer side of the machine body (2) is also provided with a pin (6) for limiting the position of the feed plate (8). A ring seat (7) is welded on the outer wall of the machine body (2). The pin (6) is inserted into the ring seat (7) from top to bottom. The feed plate (8) is provided with a hole (10). When the bottom end of the pin (6) is inserted into the hole (10), it restricts the feed plate (8) from leaving the slot (5).
8. The apparatus according to claim 1, wherein: The bottom of the body (2) is also provided with a support base (1) for support, and the top of the support base (1) is provided with a motor (13) for driving the rotating disk (14) to rotate.
9. The apparatus according to claim 3, wherein: The top of the machine body (2) is also provided with a feeding hopper (3) for feeding materials, and one end of the feeding hopper (3) is installed on the feeding port (17).
10. The apparatus according to claim 3, wherein: The bottom of the machine body (2) is also provided with a feeding pipe (9) for feeding materials, and one end of the feeding pipe (9) is installed in the feeding hole (12).